Stanley Black & Decker 387002x92NA manual

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Table of contents for the manual

  • Page 1

    The owner must be certain that all the product information is included with the unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT P ARTS and the W ARRANTIES. This information must be included to make sure state laws and other laws are followed. PRODUCT INFORMA TION Read and keep this book for future reference. This book contain[...]

  • Page 2

    2 F–040700C T ABLE OF CONTENTS W ARRANTY 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RESPONSIBILITY OF THE OWNER 3 . . . . . . . . . . . . . . . . . . SAFETY RULES 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTERNA TIONAL PICT ORIALS 9 . . . . . . . . . . . . . . . . . . . . . . ASS[...]

  • Page 3

    OWNER’S INFORMA TION 3 F–040700C This instruction book is for several dif ferent models. The instructions ar e written for a person with some mechanical ability . Like most ser- vice books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability . Read and follow thes[...]

  • Page 4

    OWNER’S INFORMA TION 4 F–040700C c. Do not turn sharply . Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. 18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. 19. Do not use this machine if you [...]

  • Page 5

    SAFE MOWING GUIDE 5 F–040700C Each person that operates power equipment must learn to use correct and safe mowing procedures. T o help you learn, carefully read the following pages. Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit. Also, some operat[...]

  • Page 6

    SAFE MOWING GUIDE 6 F–040700C mower was completely assembled at the store, you must still check the mower according to the assembly instructions. Make sure the mower is correctly assembled and that all fasteners are tight. Make sure the engine has the correct amount of oil. Check these items often during the life of the mower . Y our mower has a [...]

  • Page 7

    SAFE MOWING GUIDE 7 F–040700C Also, the grass bagger will function better when the engine is operating at maximum speed. On slopes, decrease the ground speed and use care making sure the mower feels safe to operate. If the weather conditions are bad, do not mow . If weather conditions become bad, stop cutting and finish later . It is dangerous to[...]

  • Page 8

    STEPS T O FOLLOW 8 F–040700C BEFORE MOWING F Be sure to dress correctly . Wear hard shoes, not sandals or tennis shoes. F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade. F Fill the fuel tank outside. Clean off spilled fuel. F Read and follow the Owner ’s Manual, the instructions wi[...]

  • Page 9

    INTERNA TIONAL PICTORIALS 9 F–040700C INTERNA TIONAL PICTORIALS IMPORT ANT : Some of the following pic- torials are located on your unit or on literature supplied with the product. Be- fore you operate the unit, learn and un- derstand the purpose for each pictorial. Safety W arning Pictorials 1 W arning 2 Shield Eyes. Explosive Gases Can Cause Bl[...]

  • Page 10

    ASSEMBL Y 10 F–040700C ASSEMBL Y This instruction book is for several models. Some parts or accesso- ries are not included on all models. Read and follow the assembly and adjustment instructions for your mower . All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled. W ARNING: Before doing any assembl[...]

  • Page 11

    ASSEMBL Y 11 F–040700C MAINTENANCE FREE BA TTER Y IMPORT ANT : Before you attach the battery cables to the battery , check the battery date. The battery date tells if the battery must be charged. 1. Check the top of the battery for the location of the battery date (Figure 2). 2. If the battery is put into service before the battery date , the bat[...]

  • Page 12

    ASSEMBL Y 12 F–040700C HOW TO INST ALL THE SEA T Us e the fasteners shown below to install the seat . The fasteners are shown at full size. (A) 1001054 (B) 17x47 1. Carefully remove the plastic bag from the seat. 2. Align the holes in the seat hinge to the holes in the seat (Figure 4). Fasten the seat to the seat hinge with the fasteners as shown[...]

  • Page 13

    ASSEMBL Y 13 F–040700C IMPORT ANT! BEFORE YOU ST ART MOWING - Check the engine oil. - Fill the fuel tank with gasoline. - Check the level of the mower housing. - Check the air pressure of the tires. - Make sure the battery cables are attached. W ARNING: Before doing any assembly or mainte- nance to the mower , remove the wire from the spark plug.[...]

  • Page 14

    OPERA TION 14 F–040700C Figure 7 Ignition Headlight Switch Parking Brake Lever Lift Lever Throttle Control Lever Blade Rotation Control Shift Lever Clutch / Brake Pedal LOCA TION OF CONTROLS BLADE ROT A TION CONTROL: Use the blade rotation control to start and stop the rotation of the blade. CLUTCH / BRAKE PEDAL: The pedal has two functions. The [...]

  • Page 15

    OPERA TION 15 F–040700C A TT ACHMENTS This unit can use many different attachments. See the attachment page in this book. This unit can pull attachments like a lawn sweeper , a lawn aerator , a hopper spreader or a small trailer . This unit can not use attachments that engage the ground like a plow , a disk harrow , or a cultivator . For all pull[...]

  • Page 16

    OPERA TION 16 F–040700C HOW TO SET THE P ARKING BRAKE 1. Completely push the clutch/brake pedal forward. 2. Lift the parking brake lever (Figure 9). 3. Remove your foot from the clutch/brake pedal and then release the parking brake lever . Make sure the parking brake will hold the unit. 4. T o release the parking brake, completely push the clutch[...]

  • Page 17

    OPERA TION 17 F–040700C HOW TO OPERA TE WITH THE MOWER HOUSING W ARNING: The deflector is a safety device. Do not re- move the deflector . The deflector forces the dis- charged material toward the ground. Always keep the deflector in the down position. If the deflector is dam- aged, replace the deflector with an original equipment part from an au[...]

  • Page 18

    OPERA TION 18 F–040700C BEFORE ST ARTING THE ENGINE CHECK THE OIL NOTE: The engine was shipped from the factory filled with SA E 30 weight oil. Check the level of the oil. Add oil as needed. 1. Make sure the unit is level. NOTE: Do not check the level of the oil while the engine runs. 2. Clean the area around the dipstick. Remove the dipstick. Wi[...]

  • Page 19

    OPERA TION 19 F–040700C OPERA TING TIPS 1. Check the blade rotation control for correct adjustment. For the blade(s) to disengage correctly , the adjustment must be cor- rect. 2. Before you use the unit, check the oil in the engine and add oil if necessary . 3. If the engine will not start, first make sure the wire is attached to the spark plug. [...]

  • Page 20

    MAINTENANCE 20 F–040700C MAINTENANCE CHART PROCEDURE EACH USE FIRST 2 HOURS EVER Y 25 HOURS EVER Y 50 HOURS EVER Y 100 HOURS BEFORE STORAGE Blade, Inspect and Sharpen √ Blade Rotation Control, Check √ M Brake, Check √ M O W Clutch, Check √ W E T ires, Check √ √ E R Battery , Check and Charge √ √ Battery , Clean √ √ Lubrication[...]

  • Page 21

    MAINTENANCE 21 F–040700C INSPECT BLADE W ARNING: Before you inspect or remove the blade, disconnect the wire to the spark plug. If the blade hits an object, stop the engine. Check the unit for dam- age. The blade has sharp edges. When you hold the blade, use gloves or cloth material to protect your hands. If you keep the blade sharp and inspect t[...]

  • Page 22

    MAINTENANCE 22 F–040700C HOW T O ADJUST THE BLADE ROT A TION CONTROL W ARNING: T o prevent an injury , the blade rotation control must operate correctly . 1. Stop the engine. Disconnect the wire from the spark plug. 2. Before you adjust the blade rotation control , check and level the mower housing. See “How T o Level The Mower Housing.” Make[...]

  • Page 23

    MAINTENANCE 23 F–040700C HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the clutch/brake pedal forward. Set the parking brake. Move the shift lever to the neutral (N) position. Push the unit. If the rear wheels rotate, adjust or replace the brake pads. Adjust the drive brake as follows. 1. The location of the drive brake is on the right [...]

  • Page 24

    MAINTENANCE 24 F–040700C MAINTENANCE FREE BA TTER Y HOW TO REMOVE THE BA TTER Y T o charge or clean the battery , remove the battery from the unit as follows. W ARNING: T o prevent sparks, disconnect the black battery cable from the negative (–) terminal before you disconnect the red cable. W ARNING: The battery contains sulfuric acid which is [...]

  • Page 25

    MAINTENANCE 25 F–040700C WHERE TO LUBRICA TE Lubricate the areas shown with engine oil. Apply grease with a brush to the areas shown. NOTE: Apply grease to the steering gear assembly . CAUTION: If the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit. Do not lubricate the nylon bearings for the front whe[...]

  • Page 26

    MAINTENANCE 26 F–040700C HOW TO REMOVE THE MOWER HOUSING 1. Move the lift lever to the lowest position. 2. Move the blade rotation control to the DISENGAGE position. 3. Remove the hair pins and the washers from the adjusting rods (Figure 21). See illustrations “C” and “D”. 4. Remove the hair pins and the washers from the suspension link a[...]

  • Page 27

    MAINTENANCE 27 F–040700C HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better . W ARNING: Before you make an inspection, adjust- ment, or repair to the unit, disconnect the wire to the spark plug. Remove the spark plug wire to prevent the engine from starting by accident. 1. Make su[...]

  • Page 28

    MAINTENANCE 28 F–040700C HOW T O REPLACE THE MOTION DRIVE BEL T REMOV AL 1. Remove the mower housing. See the instructions on “How T o Remove The Mower Housing”. 2. Completely push the pedal forward and engage the parking brake. 3. Remove the idler pulley (Figure 25). 4. Loosen the belt guides that are around the drive pulley . 5. Remove the [...]

  • Page 29

    MAINTENANCE 29 F–040700C HOW TO REPLACE THE MOWER DRIVE BEL T 1. Remove the mower housing. See the instructions on “How T o Remove The Mower Housing”. 2. Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 28). 3. Pull th e belt retainer away from the right mandrel pulley and remove the mower drive belt .[...]

  • Page 30

    MAINTENANCE 30 F–040700C HOW TO INST ALL THE WHEELS If the wheels must be removed for service, make sure they are installed as follows. Front Wheel 1. Make sure the valve stem is to the outside of the tractor . Slide the front wheel on the spindle (See Figure 29). 2. Fasten the front wheel with washer and cotter pin. Bend the ends of the cotter p[...]

  • Page 31

    MAINTENANCE 31 F–040700C HOW TO REPLACE THE FUSE If the fuse is blown, the engine will not start. The location of the fuse is next to the battery . Remove the fuse and replace with a automotive fuse (Figure 31). Figure 31 Automotive Fuse HOW TO REPLACE THE LIGHT BULB 1. Raise the tractor hood. 2. Tur n the light socket until the tabs on the socke[...]

  • Page 32

    TROUBLE SHOOTING CHART 32 F–040700C PROBLEM: The engine will not start. 1. Follow the steps, “How T o Start The Engine” in this book. 2. Electric–Start Models: Clean the battery terminals. T ighten the cables. 3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter . 4. Remove the spark plug(s). Move the throttle to the SLOW po[...]

  • Page 33

    F–040700C 33 Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was purchased, a ser vice shop r ecommended by the store, or an authorized service shop found in the yellow pages of the telephone di rectory . If you cannot get a repair part or service as described ab[...]

  • Page 34

    REP AIR P ARTS MODEL 387002x92NA 34 F–040700C CHASSIS & HOOD 26 15 26 16 17 18 19 20 21 20 22 23 26 27 26 26 29 30 31 33 34 35 36 37 38 35 44 25 25 25 24 32 41 26 1 2 45 3 4 5 6 7 8 9 10 11 12 13 14 39 35 40 46 47[...]

  • Page 35

    REP AIR P ARTS MODEL 387002x92NA 35 F–040700C CHASSIS & HOOD Key No. Part No. Description Key No. Part No. Description 1 690566 Seat 2 094154E701 Support, Seat 3 094057 Spring, Seat 4 26x229 Screw 5 017x4 7 W asher 6 1001054 Bolt, Wing 7 009x56 Bolt 8 094156 Z Rod, Pivot 9 009x55 Bolt, Shoulder 10 094155 Z W asher 1 1 164x31 Spring, Compressi[...]

  • Page 36

    REP AIR P ARTS MODEL 387002x92NA 36 F–040700C MOTION DRIVE 24 10 11 12 13 15 16 17 18 19 20 14 55 21 23 22 25 39 40 41 45 46 49 44 1 3 5 7 6 8 9 3 4 47 52 2 9 1 3 30 3 3 51 35 48 31 32 33 26 27 14 50 29 28 34 34a 36 37 38 35 14 53 54[...]

  • Page 37

    REP AIR P ARTS MODEL 387002x92NA 37 F–040700C MOTION DRIVE Key No. Part No. Description Key No. Part No. Description 1 091754 Guide, Belt 2 015x84 Locknut, Flange 3 015x79 Nut, Flange 4 01x155 Bolt, Hex 5 091079 Grip 6 26x214 Screw 7 091727E701 Rod, Control –Park Brake 8 091825E701 Guide, Bracket 9 26x249 Screw 10 021544 Clutch and Brake Pedal [...]

  • Page 38

    REP AIR P ARTS MODEL 387002x92NA 38 F–040700C STEERING 1 3 4 5 6 7 8 6 10 10 11 13 14 16 17 6 6 6 18 19 20 20 2 22 35 26 25 23 24 22 21 29 27 31 19 38 37 29 28 21 21 6 36 32 32 12 33 33 15 34 30 11 35 3 2 39 9[...]

  • Page 39

    REP AIR P ARTS MODEL 387002x92NA 39 F–040700C STEERING Key No. Part No. Description 1 094134 Wheel, Steering 2 1 1x28 E–Ring 3 094131 Retainer , Spring 4 1001705 Post, Steering 5 092059 Bellows 6 26x249 Screw 7 1001704 Bracket, Sector 8 1401099 Gear , Pinion 9 1401721 Adapter , Steering Shaft 10 001x84 Bolt, Hex 1 1 015x84 Locknut, Flange 12 09[...]

  • Page 40

    REP AIR P ARTS MODEL 387002x92NA 40 F–040700C MOWER HOUSING SUSPENSION 1 2 3 4 5 3 6 7 8 6 6 6 10 10 11 13 9 15 14 11 13 9 22 18 13 13 20 19 13 9 28 13 30 27 26 25 24 23 29 17 33 12 13 21 30 30 30[...]

  • Page 41

    REP AIR P ARTS MODEL 387002x92NA 41 F–040700C MOWER HOUSING SUSPENSION Key No. Part No. Description 1 092698 Grip 2 091781 Z Control, Blade Rotation 3 0025x3 Bolt, Hex 4 015x67 Locknut, Hex 5 100171 1E701 Lever Assembly , Switch 6 002x53 Bolt, Carriage 7 166x32 Spring, T orsion 8 092066E701 Bracket, Rear Hanger 9 015x79 Nut, Flange 10 092131 Nut,[...]

  • Page 42

    REP AIR P ARTS MODEL 387002x92NA 42 F–040700C MOWER HOUSING 1 3 48 1 3 7 6 9 9 8 45 21 12 59 11 14 13 25 17 19 20 15 32 16 13 8 10 23 29 18 20 19 30 9 9 14 31 5 27 28 61 26 8 10 4 34 9 24 14 25 5 33 9 40 4 25 58 36 44 46 41 38 39 37 42 37 52 53 54 55 56 50 52 53 54 55 56 9 14 15 18 23 22 60 9 35 37 37 9 36 47 37 49 37 43 49 49 49 50 18[...]

  • Page 43

    REP AIR P ARTS MODEL 387002x92NA 43 F–040700C MOWER HOUSING Key No. Part No. Description Key No. Part No. Description 1 15x140 Nut, Hex 3 092852 Z Pulley , Jackshaft 4 015x84 Locknut, Flange 5 1001703 Spacer 6 037x63 Belt, Blade Drive 7 690387 Pulley , Idler 8 030x20 Pin, Cotter 9 015x88 Locknut, Flange 10 017x47 W asher 1 1 092186E701 Brake Asse[...]

  • Page 44

    REP AIR P ARTS MODEL 387002x92NA 44 F–040700C ENGINE MOUNT 1 9 10 30 31 9e 9f 9a 9d 9b 9b 9c 2 3 4 5 32 12 11 13 6 7 8 11 14 21[...]

  • Page 45

    REP AIR P ARTS MODEL 387002x92NA 45 F–040700C ENGINE MOUNT Key No. Description Part No. 1 Fuel Cap ** 092317 2 Fuel T ank 1001752 3 Hose Clamp ** 095197 4 Fuel Line (Must cut to length) ** 7601033 5 Hose Clamp ** 095197 6 Screw 26x201 7 Support, Dash 092331E700 8 Throttle Control 1001689 9 Engine – – – – – 9a Muffler 1001720 9b Gasket, [...]

  • Page 46

    REP AIR P ARTS MODEL 387002x92NA 46 F–040700C ELECTRICAL SYSTEM RED RED GREEN GREEN YELLOW YELLOW ORANGE BLACK ORANGE RED RED RED BLACK BLACK YELLOW ORANGE WHITE ST ARTER ST ART SWITCH ST A TOR DIODE RED DC OUTPUT BLACK AC OUTPUT HEADLIGHT HARNESS SP ARK PLUG ARMA TURE SOLENOID ORANGE SEA T SWITCH HARNESS CLUTCH BRAKE SWITCH RED RED 15 AMP FUSE Y[...]

  • Page 47

    REP AIR P ARTS MODEL 387002x92NA 47 F–040700C ELECTRICAL SYSTEM Key No. Part No. Description 1 250x92 Harness, Light Wire 092372 Socket, Light 090084 Bulb, Light 2 250x122 Harness, Chassis Wire 3 092377 Switch, Ignition 020729 Key , Ignition 091489 Nut, Hex 091488 Cap, Ignition 4 024273 Switch, Limit 5 302031 Fuse 407078 Holder , Fuse 6 094613 So[...]

  • Page 48

    48 F–040700C[...]

  • Page 49

    NOTES 49 F–040700C[...]

  • Page 50

    NOTES 50 F–040700C[...]

  • Page 51

    INDEX 51 F–030754L A Adjustments Blade Rotation Control, 22 Clutch, 23 Drive Brake, 23 Mower Housing, Level, 27 Attachments, 15, 52 B Battery Charge, 24 Check, 1 1 Clean, 24 Emergency Start, 18 Install, 1 1 Removal, 24 Storage, 31 Belt Motion Drive Adjust, 23 Replace, 28 Mower Drive Adjust, 22 Replace, 29 Blade Inspect, 21 Remove And Install, 21 [...]

  • Page 52

    52 F–030754L LA WN TRACTOR ACCESSORIES Make your Lawn T ractor do more than you ever imagined. The accessories shown on this page can be used on your Lawn T ractor . See the Store or Dealer where you purchased your Lawn T ractor . If you are unable to obtain the necessary information, contact the Central Parts Distribution Center for your area as[...]