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Stanley Black & Decker BR40 manual

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Table of contents for the manual

  • Page 1

    © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 62399 2/201 1 V er . 6 S afety , O pera tiOn and M aintenance USer ManUaL BR40 HYDRAULIC BREAKER[...]

  • Page 2

     User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAzIONE DI CONFORMITA Hydraulic Tools ____________________ ______________________ ____________________________ I, the undersigned: Ich, der Unterzeichnende: Je soussi[...]

  • Page 3

     User  T ABLE OF CONTENTS     This manual contains safety , operation, and routine mainte- nance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, [...]

  • Page 4

     User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as [...]

  • Page 5

     User  SAFETY PRECA UTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool an[...]

  • Page 6

     User Manual SAFETY PRECA UTIONS WARNING Exposure to crystalline Silica (sometimes called “silica dust”) as a result of breaking, drilling, or hammering of rock, concrete, asphalt or other materials may cause Silicosis (a serious lung disease), silicosis-related illnesses, cancer , or death. Respiratory protection is [...]

  • Page 7

     User  T OOL STICKERS & T A GS   (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS   USE ONL Y P ARTS AND REP AIR PROCEDUR[...]

  • Page 8

     User Manual HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: ?[...]

  • Page 9

     User  HOSE RECOMMEND A TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return)  GPM LPM FEET METERS INCH MM PSI BAR [...]

  • Page 10

     User Manual HTMA REQUIREMENTS TOOL CA TEGOR Y HYDRAULIC SYSTEM REQUIREMENTS TYPE I TYPE II TYPE III TYPE RR   4–6 gpm (15–23 lpm) 7–9 gpm (26–34 lpm) 1 1–13 gpm (42–49 lpm) 9–10.5 gpm (34–40 lpm) TOOL OPERA TING PRESSURE (At the power supply outlet) 2000 psi (145–155 bar) 2[...]

  • Page 11

     User   OPERA TION NOTE: Partially depressing the trigger allows the tool to run   [...]

  • Page 12

     User Manual T OOL PR O TECTION & CARE  Make sure all couplers are wiped clean before con- nection.  The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy-[...]

  • Page 13

     User  TR OUBLESHOO TING PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning.  pressure (4–6 gpm/15–23 lpm, 1300– 2000 psi/90–140 bar . Couplers or hoses blocked. Remo[...]

  • Page 14

     User Manual CHAR GING THE A CCUMULA T OR ACCUMULA TOR TESTING PROCEDURE T o check or charge the accumulator the following equip- ment is required:  31254 Charge Kit: which includes the following. – Accumulator T ester (Part Number 02835). – Charging Assembly (P/N 15304, includes a liq-  [...]

  • Page 15

     User  CHAR GING THE A CCUMULA T OR GAUGE CHUCK TESTER CHARGING V A LV E CW ACCUMULA TOR TESTER ( P/N 02835 ) Figure 2 L OCATION OF CHARGING VAL VE GAUGE CHUCK TESTER CHARGING V A LV E CW ACCUMULA TOR TESTER ( P/N 02835 ) Figure 2 L OCATION OF CHARGING VAL VE Liquid Filled Gauge w/Snub V alve Ni[...]

  • Page 16

     User Manual SPECIFICA TIONS Pressure Range................................................................................................................ 1300–2000 psi/90–140 bar Flow Range ............................................................................................................................[...]

  • Page 17

     User  BR40 T -HANDLE P ARTS ILL USTRA TION[...]

  • Page 18

     User Manual BR40 T -HANDLE P AR TS LIST ITEM P ART  QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 AL TERNA TE HOSE ASSY . – 12 INCH. 5 12832 1 ORIFICE PLUG 6 01605 2   7 04058 1 SPRING 8 04077 1 V AL [...]

  • Page 19

     User  BR40 P ARTS BR40 ANTI-VIBRA TION HANDLE P ARTS ILL USTRA TION[...]

  • Page 20

     User Manual BR40 P ARTS LIST ITEM P ART  QTY DESCRIPTION 1 03971 1 COUPLER SET 2 — — NO ITEM 3 02900 2 ROLL PIN 4 01652 2 HOSE ASSEMBL Y , 12 INCH 5 — — NO ITEM 6 01605 2   7 04058 1 SPRING 8 20515 1 V AL VE SPOOL 9 04057 1 BUS[...]

  • Page 21

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  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com IMPORT ANT  [...]