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Stanley Black & Decker CT10 1650 PSI manual

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Table of contents for the manual

  • Page 1

    CT10 1650 PSI HYDRAULIC CRIMPING T OOLS S afety , O pera tiOn and M aintenance USer’S ManUaL © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58545 3/2014 V er . 8[...]

  • Page 2

    [...]

  • Page 3

    3 SAFETY SYMBOLS ........................................................................................................................................................4 SAFETY PRECAUTIONS ................................................................................................................................................5 TOOL STICKERS [...]

  • Page 4

    4 Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal word indicate an imminently hazardous situa - tion which, if not avoided, will res[...]

  • Page 5

    5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before performing general maintenance or repairs. Supervising personnel s[...]

  • Page 6

    6 The safety tag (p/n 15875) at right is attached to the tool when shipped from the factory . Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use. T OOL STICKERS & T AGS (shown smaller then actual size) SAFETY T AG P/N 15875 DANGER IMPORTANT READ[...]

  • Page 7

    7 T OOL HOSE INFORMA TION HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive - constructed of therm[...]

  • Page 8

    8 Oil Flow Each Hose Length Inside Diameter USE Wire Braid Hose Spec Working Pressure Fiber Braid Hose Spec Operating Pressure GPM LPM FEET METERS INCH MM PSI BAR PSI BAR 5-8 19-30 up to 50 up to 15 1/2 13 Both SAE 100R17-8 3000 230 SAE 100R7-8 2000 140 5-8 19-30 51-100 15-30 5/8 16 Both SAE 100R17-10 3000 230 SAE 100R8-10 2750 190 5-8 19-30 100-30[...]

  • Page 9

    9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid [...]

  • Page 10

    10 TO CHANGE THE CURRENT SETTING: 1. Remove the hydraulic hose coupling from the return port on the tool, if one is installed. When making the change from CC to OC, hydraulic uid may be trapped in the tool, prevent- ing complete movement of the adapter . Remove the return coupling to allow the hydraulic uid to escape. 2. Loosen the 2 setscrew[...]

  • Page 11

    11 OPERA TION T o install dies, follow the instructions below for your model of crimping head. 1. If the hydraulic hoses are connected: • T urn the hydraulic system control valve OFF . • Disconnect rst the hydraulic input (supply) hose, then the output (return) hose. 2. Clean the surfaces of the die holder to remove any dirt or grease. 3. Se[...]

  • Page 12

    12 OPERA TION 2. Connect the tool to an appropriate hydraulic power source. Follow the Hydraulic Hose Connection safety guidelines and instructions in this section. If possible, use the hydraulic power source you plan to use for crimping. 3. Place the die load tester between the blank (test) dies. 4. Actuate the tool and read the value shown on the[...]

  • Page 13

    13 OPERA TION 2. Remove any trapped air from the tool by squeezing the trigger 4 or 5 times to advance and retract the piston nearly a full stroke. 3. Position the tool to make the crimp. Failure to center the connector between the dies will damage the dies and/or die holders. 4. Hook the stationary (retainer die yoke or C-frame) die on the connect[...]

  • Page 14

    14 EQUIPMENT PROTECTION & CARE In addition to the Safety Precautions in this manual, observe the following for equipment protection and care. NO TICE • Make sure all couplers are wiped clean before connection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do s[...]

  • Page 15

    15 TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the grinder , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the grinder as listed in the table. Use a owmeter known to be acc[...]

  • Page 16

    16 SPECIFICA TIONS Capacit y ( depending o n model) ......................................................................... 50 0 MC M Copper to 1033 MC M Aluminum Crimping Force .................................................................................................... 1 2 tons @ 1650 psi / 10,886 kg @ 1 1 4 bar Pressure Range ..........[...]

  • Page 17

    17 CT10016N P ARTS ILLUSTRA TION 15 14 17 20 19 42 20A 19A 17 15A 38A 14 39 37 41 9 6 35 40 18 16 36 38 30 13 12 3 27 3 43 5 7 21 23 10 29 24 28 34 11 26 25 32 33 22 8 31 1 4 2 44 THI S IS A NEWE R MOD EL CYLI NDER HEAD AND C-FRAME. T HE CYLINDER HEAD (ITE M 38) HAS A THREA D DIAMET ER OF M60X1 .5 (M ETRIC) AND A THREAD LENGTH OF 1 .100. CHECK THES[...]

  • Page 18

    18 CT10016N P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 01259 1 O-Ring 9 01521 2 HSHCS 10 01534 1 Roll Pin 11 01608 4 Steel Ball 12 01809 1 V alve Spool 13 01812 1 V alve Spool Screw 14 03014 1 W asher † 15 67281 1 [...]

  • Page 19

    19 23 24 22 25 46 45 44 25A 23A 24A 22A 16 38A 40 37 42 9 6 36 41 14 21 25 39 48 31 13 12 3 7 43 5 35 27 26 33 3 28 17 10 29 20 30 19 11 34 18 8 32 1 4 47 15 2 SEE NOTE #1 23 25 24 22 45 44 46 38 IN PARTS LIST SEE NOTE #1 IN PARTS LIST üüüüüüüüüüüüüüüüüüüü C-FRAME . THE CYLINDER HEA D (ITEM 38) HAS A THREAD DIAMETER OF M60X1.5 ([...]

  • Page 20

    20 CT10056DN & DH P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 01259 1 O-Ring 9 01521 2 HSHCS 10 01534 1 Roll Pin 11 01608 4 Steel Ball 12 01809 1 V alve Spool 13 01812 1 V alve Spool Screw 14 06332 1 O-Ring 15 083[...]

  • Page 21

    21 CT10056N P ARTS ILLUSTRA TION[...]

  • Page 22

    22 CT10056N P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 07626 2 O-Ring 4 09330 1 O-Ring 5 00294 1 O-Ring 6 00360 1 O-Ring 7 00936 2 Adapter 8 01259 1 O-Ring 9 01397 1 Setscrew 10 01521 2 HSHCS 11 01534 1 Roll Pin 12 01607 1 Setscrew 13 01608 4 Steel Ball 14 01809 1 V alve Spool 15 01812 1 V alve Spool [...]

  • Page 23

    23 CT10066AN P ARTS ILLUSTRA TION This is an older model cylinder head and c-frame. The cylinder head (item 41A) has a threaded diameter of 2-3/8 and a thread length of 1.500. Check these dimensions on your cylinder head before ordering parts to make sure you are ordering correct parts. This is a newer model cylinder head and c-frame. The cylinder [...]

  • Page 24

    24 CT10066AN P ARTS LIST Item No. Part No. Qty Description 1 001 18 1 Retaining Ring 2 00144 14 HSHCS 3 67281 1 Capscrew * 3A 00154 1 HSHCS ** 4 07626 2 O-Ring 5 09330 1 O-Ring 6 00294 1 O-Ring 7 00360 1 O-Ring 8 00936 2 Adapter 9 01259 1 O-Ring 10 01521 2 HSHCS 11 01534 1 Roll Pin 12 01608 4 Steel Ball 13 01809 1 V alve Spool 14 01812 1 V alve Spo[...]

  • Page 25

    Stanely Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulic.com[...]