Stanley Black & Decker RD12 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 32515 8/2014 V er . 8 USER MANUAL Safety , Operation and Maintenance RD12 HYDRAULIC RAIL DRILL[...]

  • Page 2

    2 ► RD12 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RMITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    RD12 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► RD12 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    RD12 User Manual ◄ 5 T o ol operator s and maintenance per sonnel must always com ply with the safet y precaut ions given in this manual and on the sti ckers and tags at tached to t he tool and ho se. These safet y prec autions are given for your safety . Re - view them c arefully before oper ating the tool and befo re per for ming general mainte[...]

  • Page 6

    6 ► RD12 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 7

    RD12 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► RD12 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    RD12 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tempe[...]

  • Page 10

    10 ► RD12 User Manual PREOPERA TION PROCEDURES PREP ARA TION FOR INITIAL USE The tool as shipped has no special unpacking or assem- bly requirements prior to usage. Inspection to assure the tool was not damaged in shipping and that it does not contain packing debris is all that is required. Otherwise, the tool may be connected to a hydraulic sour[...]

  • Page 11

    RD12 User Manual ◄ 1 1 TO BEGIN DRILLING NOTE: Do not operate the drill in the fully advanced posi- tion for more than 5-10 seconds at one time. 1. Engage the control valve on the hydraulic power source to the ON position. 2. T o begin drilling, move the control lever on the rail drill toward the “drill bit” symbol. The drill bit will turn an[...]

  • Page 12

    12 ► RD12 User Manual RAIL SIZE RD12 DRILL TEMPLA TE SETS: DOUBLE SIDED/ (SINGLE SIDED) GUIDE ASSY P/N: ING (MM)/[INCHES] COUNTRY 60 ASCE (6040)# ^(34525) USA 65 ASCE (6540)# ^(35975) USA 68GN (52636) 38644 [2 1/8 × 4 1/2 × 7] USA 70 ASCE # ^(49246) USA 72 CHI & NW (7250) ^(35876) USA 75 ASCE (7540) ^34262 22631 [2 1 1/16 × 5 1/2 × 5 1/2][...]

  • Page 13

    RD12 User Manual ◄ 13 RAIL SIZE RD12 DRILL TEMPLA TE SETS: DOUBLE SIDED/ (SINGLE SIDED) GUIDE ASSY P/N: ING (MM)/[INCHES] COUNTRY 1 15 RE GUARD RAIL 3 1/32” ELEV A TION ^(35153) USA 1 19 AREA (1 1922) 2 7/8” ELEV A TION 31979/31980/35105/ (31985) (62201 HD) 22625 [3 1/2 × 6 × 6] USA 122 C.B. & O. ^34159(32279) 22625 [3 1/2 × 6 × 6] US[...]

  • Page 14

    14 ► RD12 User Manual RAIL SIZE RD12 DRILL TEMPLA TE SETS: DOUBLE SIDED/ (SINGLE SIDED) GUIDE ASSY P/N: ING (MM)/[INCHES] COUNTRY 60 KG UIC 31974 29434 (60 × 170) FRANCE S49 31976 / (31982) 31772 (46 × 165) GERMANY S54 31976 / (31982) 31772 (46 × 165) GERMANY 60 KG UIC/UNI 31976 / (31983) 31772 (46 × 165) GERMANY 54 KG UIC ^34261 HOLLAND NP46[...]

  • Page 15

    RD12 User Manual ◄ 15 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couples and cause overheating of the hydrau- lic system. • Always store the tool in a clean dry [...]

  • Page 16

    16 ► RD12 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing problems with operation of the drill, always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the tool as listed in the specications. Use a owmeter kn[...]

  • Page 17

    RD12 User Manual ◄ 17 Bit Capacity ............................................................................................... up to 1-9/16 in. diameter/36 mm diameter Bit T ype ................................................................................................................ Carbide Inserts (2) on Insert Holder Pressure .......[...]

  • Page 18

    18 ► RD12 User Manual 11 2 111 111 11 2 RD12 P ARTS ILLUSTRA TION[...]

  • Page 19

    RD12 User Manual ◄ 19 ITEM P ART NO. QTY DESCRIPTION 1 24871 4 CAPSCREW 2 24844 1 CARRY HANDLE 3 31097 1 OPERA TION DECAL 4 03787 1 GPM STICKER 5 25773 1 PRESSURE RELIEF V AL VE 6 25774 1 T AMPER RESIST ANT COVER 7 24868 1 FLOW CONTROL 8 00955 4 1/8" PIPE PLUG 9 31096 1 RD12 MODEL NO. STICKER 10 15909 4 CAPSCREW 11 60787 1 FITTING 12 24441 1[...]

  • Page 20

    20 ► RD12 User Manual ITEM P ART NO. QTY DESCRIPTION 91 00936 2 ADAPTER 92 12233 1 LEE PLUG (NOT SERVICEABLE) 93 00698 2 HELICOIL 94 22748 1 HOSE CLAMP 9/16 95 24784 1 QUICK DISCONNECT COUPLER 96 29071 1 CLAMP ARM RH 97 — — NO ITEM 98 28322 1 CE STICKER 99 31049 1 EYE PROTECTION STICKER 100 28788 1 MANUAL STICKER 101 1 1207 1 CIRCUIT D STICKE[...]

  • Page 21

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  • Page 22

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]