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Ironclad Automobile manual

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Table of contents for the manual

  • Page 1

    INSTRUCTIONS FOR INST ALLA TION, OPERA TION, AND MAINTENANCE OF LEAD-ACID BA TTERIES IN MOTIVE POWER SER VICE Section 28.00 I nstructions for Installation, Operation, and Maintenance of Lead-Acid Batteries in M otive Power Service T ABLE OF CONTENTS SECTION SAFETY PRECAUTIONS 1 SPILLS AND RECYCLING 2 INTRODUCTION 3 FUNDAMENT ALS OF A STORAGE BA TTE[...]

  • Page 2

    3. Be especially careful when working on battery terminal connections. Do not connect any two or more t erminals together unless the connection is a proper a nd correct electrical one. d . When lifting the battery , observe the following precautions: 1. Unless completely insulated lifting beams are available, temporarily cover the exposed metal com[...]

  • Page 3

    what you know about a battery’s volts, amps, and ampere-hours, you’re ready to easily change those numbers into the final key concept, watts. W att, W. : Using battery voltage or amperage alone doesn’t tell you e nough about the battery . Multiplying those two values together does. The answer you get is a battery’ s wattage: the electrical [...]

  • Page 4

    4. Give the battery an equalizing charge but keep resetting t he charger to the equalize position until the specific gravities remain constant for a period of three hours. At no time should b attery temperature be allowed to exceed 1 10°F (43°C). 5 . At the completion of the charge, the specific gravities of all cells corrected to 77°F (25°C) s[...]

  • Page 5

    I n sub-freezing temperatures, water should be added j ust before charging is completed to insure prompt mixing with the electrolyte. Otherwise it may freeze on the surface before mixing. No permanent harm results from low temperature operation as long as freezing is avoided. b . High temperatures have an adverse effect and all practical means shou[...]

  • Page 6

    14. CHARGING CHARACTERISTICS a. Only EnerSys approved charging methods should be u sed. T o maximize life, charging should not result in excessive gassing during the initial stages of charge. In addition, the charging method should keep end-of-charge t emperature below 1 10˚F . b. Every effort should be made to ensure that the battery r eceives th[...]

  • Page 7

    16. DETERMINA TION OF CAP ACITY a. A battery's capacity will, of course, decrease toward the e nd of its life. Assuming no specific cause of trouble, this will be a gradual decrease and ample warning of limiting capacity will be evidenced by the slowing of the truck or other vehicle toward the end of the day's work. b. A battery is usuall[...]

  • Page 8

    e. Another convenient way to ensure proper fill levels is the use of a single point watering (SPW) system. The EnerSys Battery Irrigation System or EZ Fill System are effecient methods of watering a battery . These reliable quality systems allow the operator to fill to the proper level each and every time. f . W ater should only be added to the bat[...]

  • Page 9

    i . EnerSys Pro-Meter #94870. This shirt pocket sized meter is versatile for 13 ranges in AC, DC and OHM readings. I t has an audible continuity signal and is accurate to 0.75%. Ideal for the person who wants to do basic battery o r charger troubleshooting. j. EnerSys Battery Lifting Beam. Adjusts to fit batteries from 28" T O 43" long. N[...]

  • Page 10

    S ERVICE T OOLS 0 *1. CELL LIFTER - Belt type cat. #SS-5746 *0 2. CROSS LINK PUDDLING DAM - cat. #SS-5749 *0 3. CABLE LUG PUDDLING DAM - cat. #SS-5747 0 *4. CONNECTOR PUDDLING DAM - cat. #SS-5745 (2 hole) *0 5. CONNECTOR PUDDLING DAM - cat. #SS-5745-1 (4 hole) *0 6. CONNECTOR PUDDLING DAM - cat. #SS-5745-2 (4 hole) *0 7. CONNECT OR PUDDLING DAM - c[...]

  • Page 11

    ™ Section 28.00 Rev . H 1 1/06 © 2006 EnerSys All Rights Reserved. T rademarks are the property of EnerSys and its affiliates unless otherwise noted. Grafika 2366 Bernville Road, Reading, P A 19605 1-800-EnerSys www .enersysmp.com mpe@enersys.com ISO 9000 ™[...]