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Henkel Structural Bonding Solutions manual

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Table of contents for the manual

  • Page 1

    Structural Bonding Solutions[...]

  • Page 2

    2 Since the original development of a unique anaerobic technology , Loctite ® products have become vital components in many of the machines and products that are a t the core of everyday life. Loctite ® products are used in markets as diverse as electronics, automotive, aerospace, biomedical and many manufacturing industries. With the addition of[...]

  • Page 3

    4 5 6 8 10 12 14 16 17 21 3 Complete Product List including ordering information Convenient P ackaging Detailed information about pack sizes Loctite ® Dispensing Equipment Select the compatible dispensing solution Making the Right Choice This comprehensive guide is designed to make it easy for you to select the right Loctite ® Hysol ® Epoxy adhe[...]

  • Page 4

    3421 A&B 3423 A&B 9481 A&B 9483 A&B 9484 A&B 9489 A&B 3430 A&B 9455 A&B 3422 A&B 9450 A&B 3450 A&B 3455 A&B 3463 A&B 3425 A&B 9466 A&B 9461 A&B 9464 A&B 9514 9496 A&B 9497 A&B 9492 A&B 9535 9509 9502 9514 4 6 8 10 12 Steel Stainless steel Zinc dichromate steel Hot dippe[...]

  • Page 5

    6 8 10 12 14 5 Y our application? General purpose epoxies Five-minute epoxies T oughened epoxies High temperature epoxies Metal-filled epoxies Application Selector Guide to meet your individual requirements Loctite ® Hysol ® Epoxy adhesives for a variety of applications General purpose epoxies are suitable for a wide range of general and flexible[...]

  • Page 6

    6  Solution Description 2K-Epoxy 2K-Epoxy Mix ratio by volume (A : B) 1:1 1:1 Mix ratio by weight (A : B) 100 : 90 100 : 70 Wo rking life 180 min. 70 min. Fixture time 240 min. 180 min. Colour Clear amber Grey V iscosity 40 Pa.s 300 Pa.s Shear strength (GBMS) 23 N/mm 2 17 N/mm 2 P eel strength (GBMS) 2.5 N/mm 2.7 N/mm Operating temperature - 55 [...]

  • Page 7

    7 2K-Epoxy 2K-Epoxy 2K-Epoxy 2K-Epoxy 2.7:1 (2:1 cartridges) 2 :1 1:1 1:1 100 : 33 10 0:4 6 1 0 0:8 5 1 0 0:8 5 60 min. 30 min. 40 min. 100 min. 300 min. 210 min. 180 min. 300 min. Clear Ultra clear Grey Grey 50 Pa.s 9.0 P a.s 70 Pa.s 45 P a.s 19 N/mm 2 23 N/mm 2 25 N/mm 2 10 N/mm 2 1.0 N/mm 1.5 N/mm 1.3 N/mm 2.0 N/mm -5 5 °C to 120 °C - 55 °C t[...]

  • Page 8

    Flowable 8 T oughened Flowable Medium viscosity 3422 A&B 9455 A&B 3430 A&B Multi purpose Loctite ® Hysol ® 3430 A&B • Medium viscosity • Ultra clear • T oughened • Water resistant Loctite ® Hysol ® 3430 A&B is a five-minute, 2K-Epoxy adhesive, suitable for applications requiring an optically clear bond line. Ideal fo[...]

  • Page 9

    9 Gap filling Medium viscosity High viscosity Kneadable stick 3463 A&B 3455 A&B 3450 A&B 9450 A&B Loctite ® Hysol ® 9450 A&B • Non-sag paste • T ranslucent • Fast curing Loctite ® Hysol ® 9450 A&B is a five-minute, 2K-Epoxy adhesive, suitable for a wide variety of substrates including metals, ceramic, glass and mos[...]

  • Page 10

    10  Gel time @ 120 °C  Cure time @ 120 °C or higher; see technical datasheet Loctite ® Hysol ® 3425 A&B • Non-sag paste • Extended working life • Excellent environment resistance Loctite ® Hysol ® 3425 A&B is a toughened, 2K-Epoxy adhesive for bonding large surfaces requiring a long open time. Ideal for gap filling and ver[...]

  • Page 11

    11 Loctite ® Hysol ® 9461 A&B • Non-sag paste • Heat accelerated (4 min. @ 120 °C) • High peel strength • Excellent low temperature properties Loctite ® Hysol ® 9461 A&B is a toughened, 2K-Epoxy adhesive, suitable for applications requiring gap filling and high peel strength. Ideal for bonding dissimilar substrates like GRP , S[...]

  • Page 12

    12 Multi purpose Thermally conductive potting Thermally conductive 9497 A&B 9492 A&B 9496 A&B  Gel time @ 120 °C  Cure time @ 120 °C Loctite ® Hysol ® 9492 A&B • Medium viscosity • Excellent chemical resistance • High temperature resistant (180 °C) Loctite ® Hysol ® 9492 A&B is a high operating temperature res[...]

  • Page 13

    13 Multi purpose Gap filling 9502 T oughened 9514 9509 Loctite ® Hysol ® 9535 • Self-levelling • Fluorescent • Biocompatablity tested • Low temperature cure (> 80 °C) • High temperature resistant (180 °C) Loctite ® Hysol ® 9535 is a high operating temperature resistant, 1K-Epoxy adhesive, suitable for multipurpose applications. I[...]

  • Page 14

    14 Y our application Steel F ast cure P ourable Putty 3471 A&B Metal Set S1 3472 A&B Metal Set S2 3473 A&B Metal Set S3 Loctite ® Hysol ® 3471 A&B Metal Set S1 • Steel putty • Low shrinkage on cure (0.1 %) • T empera ture resistant (120 °C) Loctite ® Hysol ® 3471 A&B is a steel filled, non-sa gging, 2K- Epoxy adhesive[...]

  • Page 15

    15 Aluminium Metallic pieces under friction W ear resistant High temperature resistant Multi purpose 3475 A&B Metal Set A1 3479 A&B Metal Set HT A 3474 A&B Metal Set M Metallic pieces under high compression Putty 3478 A&B Superior Metal Loctite ® Hysol ® 3475 A&B Metal Set A1 • Aluminium putty • Low shrinkage on cure (0.1 [...]

  • Page 16

    16 Convenient P ackaging Detailed information about pack sizes Loctite ® Hysol ® 2K epoxies • T o reduce wasta ge and control costs, two-component products are a vailable in easy-to-use 50, 200 and 400 ml dual cartridges with square mix-nozzles, designed for use with Loctite ® manual and pneuma tic dispensers. These compact mixers offer the hi[...]

  • Page 17

    17 Loctite ® Dispensing Equipment Select the compatible dispensing solution To increase the speed of production and provide accurate and consistent dispensing, Henkel offers a complete range of Loctite ® equipment for manual, semi-automatic as well as automated application of epoxy products. The equipment range varies from simple hand-operated di[...]

  • Page 18

    18 Loctite ® Dispensing Equipment Select the compatible dispensing solution Dual Cartridge Dispense System Pneumatic ram system for prepackaged dual cartridge adhesive, designed for automatic applica tions. The correct mix ratio is secured by design. Consists of: • 400 ml Dual Cartridge Pusher (983439) • Refitting kit for pneumatic handgun (97[...]

  • Page 19

    19 1. 1. 2. 2. 3. 3. 4. 4. V olumetric Dual Gear Pump Dispenser F or manual and semi-automated product dispensing of flowable self-levelling products from containers. Used in combina tion with handheld dispensing gun and static mixer . All mixing ratios for Loctite ® Hysol ® products a vailable. • e.g. Dual Gear Pump 1:1 ratio (97690) Dual Roto[...]

  • Page 20

    20 Loctite ® Dispensing Equipment Select the compatible dispensing solution Accessories 50 ml Square Mix Nozzle, Luer/Stepped Combo Tip, 115 mm Overall Length, 5.3 mm, 1:1, 2:1, 4:1 mix ratios, (10 pcs) • 984569 200/400 ml Square Mix Nozzle, Stepped Tip, 130 mm Overall Length, 7.5 mm, 1:1, 2:1 mix ratios, (10 pcs) • 984570 Luer -Lok Adapter fo[...]

  • Page 21

    21 The 50, 200 and 400 ml dual cartridges are supplied with one square mixer per cartridge. * Please contact your local Henkel representative for ordering information. 3421 A&B General purpose 2K-Epoxy 50 ml dual cartridge 10 * 6 200 ml dual cartridge 10 * 400 ml dual cartridge 10 * 3421 Part A Resin 1 kg tub P art A 4 * 20 kg pail P art A 1 * [...]

  • Page 22

    22 Product Description Pack Size PK Order -No. Page Complete Product List Inc luding ordering information The 50, 200 and 400 ml dual cartridges are supplied with one square mixer per cartridge. * Please contact your local Henkel representative for ordering information. 9464 A&B T oughened 2K-Epoxy 50 ml dual cartridge 10 * 11 400 ml dual cartr[...]

  • Page 23

    23 Equipment Description PK Order-No. P age 96001 Manual Handguns for 2K products (50 ml dual cartridges 1:1 & 2:1) 1 267452 17 96003 Manual Handguns for 2K products (200 ml dual cartridges 1:1 & 2:1) 1 267453 17 97002 Pneumatic Handguns for 1K products (300 ml catridges) 1 88632 18 97006 Precision control unit 1 88633 18 97042 Pneumatic Ha[...]

  • Page 24

    Henkel is a world-wide operating, market-driven specialist in brands and technologies with affiliates in over 75 countries, providing technolog y competence from one single source. People in 125 countries around the world trust in brands and technologies from Henkel. The portfolio includes adhesives and sealants, products for direct glazing, corros[...]