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Henkel 9000 manual

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Table of contents for the manual

  • Page 1

    EQUIPMENT OPERA TION MANUAL Loctite ® Series 9000 Rotospray Pump 983330 [...]

  • Page 2

    1 T ab le of Contents List of Figures P age No. 1 W arnings & Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Installation Instructions and Require[...]

  • Page 3

    2 • OBSER VE ALL W ARNINGS. READ and UNDERST AND all instructions in the manual before attempting to install and operate this equipment. • This equipment has been designed and tested for use with Loctite ® anaerobic products. • DO NO T USE equipment for other than intended use. • BE SURE that all adhesives, solvents, or fluids used are che[...]

  • Page 4

    3 Intr oduction 2 The Loctite ® Series 9000 Rotospray Pump will apply a metered amount of Loctite ® anaerobic products to a Rotospray centrifugal force dispensing head. The Loctite Series 9000 Rotospray Pump is pneumatically operated and needs a 4-way pneumatic valve to control the pneumatic signals. The Loctite Series 9000 Rotospray Pump is usua[...]

  • Page 5

    4 Installation 3 Inspection Before Installation The Loctite Rotospray Pump was inspected before shipment. Check the items in the shipping container against the list on Page 3 of this Manual. After removing the items from the shipping container inspect them for visible damage. Promptly report any damaged or missing parts to both the shipper and your[...]

  • Page 6

    Installation, cont. 4 5 Fig. 1 Vie w of the Pump with Component Labeled. PUMP ASSEMBLY (983117) PRODUCT OUTLET FITTING CONTROL AIR "DISPENSE" PORT ACTUATOR ASSEMBLY (983116) CONTROL AIR "RETRACT" PORT PRODUCT INLET FITTING LOCKING RING STROKE ADJUSTER KNOB MOUNTING BRACKET (983335)[...]

  • Page 7

    The Loctite Series 9000 Rotospray Pump is a pneumatically-operated piston pump. It has a single ball type check valve at the outlet and a flooded inlet. The piston stroke is adjustable to control the amount of product dispensed. Fig. 2 below shows the sequence of operation: Fig. 2 Rotospray Pump Operating Sequence Theor y of Operation 4 6 PISTON RE[...]

  • Page 8

    Operation 5 Priming the Pump (first time use) 1. Set the pump stroke to maximum. 2. Move the pump piston to the fully retracted position. 3. Fill the reservoir with product. 4. Disconnect the 3/8-inch OD tube from the pump inlet. 5. Let the product flow to within 1/2-inch of the end of the 3/8-inch tube, then reconnect the tube to the pump inlet. 6[...]

  • Page 9

    Maintenance 6 Routine 1. Inspect air tubing, product tubing, and fittings for cracks, kinks or breaks and replace, as required. 2. Drain the air line filter bowl, if necessary . Idle Time 1. If the pump is in daily use, you do not need to service the pump or product tubing to prevent product curing unless a contaminant is introduced into the system[...]

  • Page 10

    Maintenance, cont. 6 Replacing The Pump Or Actuator Module The rotospray pump consists of a pump module (part no. 9831 17) and an actuator module (part no. 9831 16). In most cases, the pump module is the one replaced. W ARNING: Failure to correctly c hange out the pump module(s) will result in D AMA GE. No tools are required to connect or disconnec[...]

  • Page 11

    T r oubleshooting 7 10 Possible problems and solutions for the Series 9000 Rotospray Pump. T roubleshooting Guide Prob lem Cause Solution Pump does not dispense product and the Stroke Adjuster Knob does not move when the pump is cycled. Pump does not dispense product and the Stroke Adjuster Knob moves very slowly when the pump is cycled. Pump does [...]

  • Page 12

    Replacement P arts and Assemblies 8 1 1 The following is a list of recommended parts or assemblies that may be required to service the Series 9000 Pump: Item Description Loctite P ar t No. Qty . 1. Pump assembly 983117 1 2. Actuator Assembl y 983116 1 3. T ubing 1/4-inch OD pol y 981821 10 m (for pump outlet). 4. T ubing 3/8-inch OD poly 981866 10 [...]

  • Page 13

    Series 9000 Pump Reb uilding Pr ogram 9 12 The Series 9000 Pump is not field serviceable. Our rebuilding process ensures that the pump is free of contaminants and assembled to proper specifications reducing the possibly of a premature failure or unsatisfactory performance with Loctite products. This is accomplished by: • Ultrasonically cleaning t[...]

  • Page 14

    Specifications 10 13 Fig. 4 Dimensions 1.50 2.50 1.63 REF. 2.06 .34 DIAMETER .44 .50 .38 9.15 1.88 DIAMETER 1.35 DIAMETER 4.20 .50 2.50 7/16 HEX[...]

  • Page 15

    Specifications, cont. 13 14 Utilities Required: Compressed air: 60 psig to 90 psig, filtered to 5 microns, dry (no condensing moisture). Lubricated air not required. Dimensions: See Fig. 4 on page 13. Product Viscosity Range: 100 cp - 100,000 cp Cycle Rate: T wo Cycle per second maximum. Amount of product dispensed per str oke: Minimum = 0.02 cc. M[...]

  • Page 16

    Equipment W arranty 14 15 Loctite expressly warrants that all products referred to in this Instruction Manual under Loctite Series 9000 Rotospray Pump 983330 (hereafter called “Products”) shall be free from defects in materials and workmanship. Liability for Loctite shall be limited, at its option, to replacing those Products which are shown to[...]

  • Page 17

    Loctite and 271 are trademarks of Loctite Corporation, U.S.A. © Copyright 1999. Loctite Corporation. All rights r eserved. P/N983355 Rev .A – 9/99 Loctite Americas 1001 T rout Brook Crossing Rocky Hill, CT 06067-3910 Loctite Corporation One Northfield Plaza, 5600 Crooks Rd. Suite 105 T roy , Michigan 48098 Loctite Canada Inc. 2225 Meadowpine Blv[...]