Emerson ATEX manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Emerson ATEX, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Emerson ATEX one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Emerson ATEX. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Emerson ATEX should contain:
- informations concerning technical data of Emerson ATEX
- name of the manufacturer and a year of construction of the Emerson ATEX item
- rules of operation, control and maintenance of the Emerson ATEX item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Emerson ATEX alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Emerson ATEX, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Emerson service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Emerson ATEX.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Emerson ATEX item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    A TEX Reference Guide EL Electric actuator s DOC.A TX.EL.1 English Deutsch Français Español WWW.EL-O-MA TIC .COM Nederlands[...]

  • Page 2

    2 DOC.A TX.EL.1 Rev .: - May ‘03 English 1 Installation 1.2 Storage 1.2.1 W arehouse Storage 1 Actuators should be stored in a clean, dry warehouse free from e xcessiv e vibration and rapid temperature change. 2 Actuators should not be stored on any floor surf ace. 3 In areas of high humidity the actuator should hav e a pac ket of desiccant place[...]

  • Page 3

    3 English DOC.A TX.EL.1 Rev .: - May ‘03 1.3 Do 1 K eep motor compar tment clean and dr y . 2 When applicable connect the compartment heater . 3 Check unit wiring and ensure it coincides with the proper wiring diagram. 4 P ower supply should be free from e xcessiv e v oltage transients (spikes). 5 Control lines should be shielded properly . 6 CA [...]

  • Page 4

    4 DOC.A TX.EL.1 Rev .: - May ‘03 English 3 Mechanical Limit stop setting All El-series electric actuators are equipped with a manual ov err ide feature and a Stroke Adjustment System. The pur pose of this system is to limit the stroke of the valv e while under manual control. On torque switch equipped actuators the limit stops may be used to pro [...]

  • Page 5

    5 English DOC.A TX.EL.1 Rev .: - May ‘03 4 Limit Switch Settings The end of tra vel limit s witches have been f actory set for appro ximately 90° of valv e travel. They will howe ver coincide with the exact end of v alve tra vel positions. The switches and their oper ating cams are located under the limit switch br acket which is fix ed to the t[...]

  • Page 6

    Deutsch 6 DOC.A TX.EL.1 Rev .: - Mai ‘03 1 Einbauhinweise Achtung * Zur Einlagerung, Monta ge und Inbetriebnahme Ihres El-O-Matic EL-Stellantriebs sollten Sie unbedingt folgende Einbauhinweise beac hten! 1.1 Elektrische V erkabelung 1 Der Steuerschaltkreis, der den Stellantrieb mit Strom versorgt, darf nicht zulassen, daß den Motorwicklungen “[...]

  • Page 7

    Deutsch 7 DOC.A TX.EL.1 Rev .: - Mai ‘03 1.3 Achtung: * Bei allen Arbeiten an elektrischen Geräten ist v orher unbedingt die Stromzufuhr abzuschalten! 1 Halten Sie das Motorgehäuse sauber und trock en. 2 Schließen Sie gegebenenf alls die Gehäuse- heizung an. 3 K ontrollieren Sie, ob die Geräte verdrahtung dem einschlägigen V erdrahtungsplan[...]

  • Page 8

    Deutsch 8 DOC.A TX.EL.1 Rev .: - Mai ‘03 3 Einstellung der mechanischen Endansc hläge Alle mit manuellem Überlauf ausgerüsteten elektri- schen Stellantriebe der EL-Ser ie besitzen einen einstellbaren mechanischen Endanschlag. Diese Einrichtung soll dazu dienen, den Hub der Armatur unter manueller Steuerung oder bei Funktionsausfall der Endscha[...]

  • Page 9

    Deutsch 9 DOC.A TX.EL.1 Rev .: - Mai ‘03 Endschalters und No cken Schalterwelle 4 Einstellung der Endschalter Die Endschalter sind werksseitig auf ca. ±90° des Armaturschaltwegs voreingestellt. Sie stimmen jedoch mit dem genauen Endlagen überein. Die Schalter und ihre Betätigungsnock en befinden sich unter der Endlagenschalterkonsole, die obe[...]

  • Page 10

    Français 10 DOC.A TX.EL.1 Rev .: - Mai ‘03 1 Installation A VERTISSEMENT Ne pas entreprendre d’entreposer , installer ou exploiter l’actionneur El-O-Matic de Série EL sans av oir pris connaissance de ce qui suit : 1.1 Cabla ge electrique 1 Le circuit de contrôle alimentant l’actionneur ne doit pas alimenter les deux enroulements du moteu[...]

  • Page 11

    Français 11 DOC.A TX.EL.1 Rev .: - Mai ‘03 1.3 A faire 1 Conserver le compar timent du moteur en bon état et sec. 2 Si nécessaire, relier un élément chauff ant pour le compartiment. 3 Vérifier le câblage de l’unité et s’assurer qu’il correspond au schéma du câblage correspondant. 4 L ’alimentation électrique doit être à l’a[...]

  • Page 12

    Français 12 DOC.A TX.EL.1 Rev .: - Mai ‘03 3 Butée de fin de course mécanique - Réglage OUVERT (dans le sens antihoraire) FERME (Dans le sens horaire) Fig. 3.1 Emplacement des butées de fin de course commande manuelle T ous les actionneurs électr iques de la série EL sont équipés d’une commande manuelle de correction et d’un système[...]

  • Page 13

    Français 13 DOC.A TX.EL.1 Rev .: - Mai ‘03 4 Réglage de l’interrupteur de fin de course La fin de course des interrupteurs est réglée à l’usine pour une course de soupape d’environ 90°. Elle ne correspond pas exactement aux positions de fin de course de soupape. Les interr upteurs et les cames d’actionnement respectives se trouv ent[...]

  • Page 14

    Español 14 DOC.A TX.EL.1 Rev .: - Ma yo ‘03 1 Instalación PRECA UCIÓN No intente almacenar , instalar ni hacer funcionar su actuador EL de El-O-Matic sin tomar en cuenta lo siguiente: 1.1 Cableado eléctrico 1 El circuito de control que alimente el actuador no debe per mitir el suministro de corriente a los bobinados del motor “abier to” y[...]

  • Page 15

    15 DOC.A TX.EL.1 Rev .: - Ma yo ‘03 Español 1.3 Sí 1 Mantenga el compar timiento del motor limpio y seco . 2 Cuando corresponda, conecte el calef actor del compar timiento. 3 Controle el cableado de la unidad y asegúrese de que coincida con el diagrama de cab leado correspondiente. 4 La alimentación de energía debe estar libre de cambios tra[...]

  • Page 16

    Español 16 DOC.A TX.EL.1 Rev .: - Ma yo ‘03 3 T ope limitador mecánico: configuración T odos los actuadores eléctricos de la serie EL están equipados con una función de neutralización manual y un Sistema de Ajuste de Carrera. El objeto de este sistema es limitar la maniobra de la válvula mientras se encuentra en control manual. En los act[...]

  • Page 17

    17 DOC.A TX.EL.1 Rev .: - Ma yo ‘03 Español 4 Configuración de los conmutadores limitadores Los conmutadores limitadores de fin de carrera han sido configurados en fábrica a aproximadamente el 90° de la carrera de la válvula. No coincidirán con las posiciones exactas de fin de carrera de la válvula. Los conmutadores y sus le vas de acciona[...]

  • Page 18

    Nederlands 18 DOC.A TX.EL.1 Rev .: - Mei ‘03 1 Montage 5 Zorg voor een juiste aarding v an het actuatorchassis. 6 Gebruik voor weersbestendige en e xplosiev eilige toepassingen geschikte kabelbuiz en of kabelmoffen. 7 Sluit de voedings- en regelspanning correct aan op de actuator aan de hand van het bedradingsschema. 8 Gebruik bij alle verbinding[...]

  • Page 19

    Nederlands 19 DOC.A TX.EL.1 Rev .: - Mei ‘03 1.3 Gebodsbepalingen 1 Houd het motorcompartiment schoon en droog. 2 Sluit indien nodig een compartimentverwarming aan. 3 Controleer de bedrading v an de unit en ga na of deze o vereenstemt met het toepasselijk e bedradingsschema. 4 Zorg v oor een stroomtoe voer z onder ov er matige spanningspieken. 5 [...]

  • Page 20

    Nederlands 20 DOC.A TX.EL.1 Rev .: - Mei ‘03 3 Mechanische aansla gen afstellen Alle elektrische actuators van de El-serie zijn uitgerust met een handnoodbediening en een systeem voor afstelling v an de hoekverdraaiing. Dit systeem heeft tot taak de hoekverdr aaiing van de klep te begrenzen tijdens de handnoodbediening. Bij actuators die met een [...]

  • Page 21

    Nederlands 21 DOC.A TX.EL.1 Rev .: - Mei ‘03 Fig. 4.2 Onderbrekingspunt v an schakelaar 4 Eindschakelaars afstellen De eindschakelaars zijn in de f abriek op ca. 90° van de klepslag afgesteld. Deze zullen echter met de exacte eindstanden v an de klep samenvallen. De schakelaars en de bedieningsnokk en hier v an be vinden zich onder de steun van [...]

  • Page 22

    22 DOC.QRG.EL.1 Rev .: - May ‘03[...]

  • Page 23

    23 DOC.QRG.EL.1 Rev .: - May ‘03[...]

  • Page 24

    EUROPE MIDDLE EAST & AFRIC A SOUTH AFRICA P .O . Bo x 223 P .O . Bo x 979 7550 AE Hengelo (O) Isando Asveldweg 11 1600 7556 BT Hengelo (O) 2 Monteer Road The Nether lands Isando T el. +31 74 256 10 10 South Afr ica F ax. +31 74 291 09 38 T el. +27 11 974 3336 Inf o.V alveA utomation-EMA@EmersonProcess.com F ax. +27 11 974 7005 Inf o .V alveA ut[...]