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Cleveland Range KGT-12-T manual

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Table of contents for the manual

  • Page 1

    SE95010 Rev . 9 Operators Manual Installation, Operation & Service Gas T able T op Kettles MODELS : KGT -6-T KGT -12-T 1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com Clev elan d ™ Enodis For models built af ter July 2002[...]

  • Page 2

    FOR THE USER IMPOR T ANT POST IN A PROMINENT LOCA TION, INSTRUCTIONS T O BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMA TION SHALL BE OBT AINED BY CONSUL TING YOUR LOCAL GAS SUPPLIER. KEEP APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES. DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILA TION AIR. ALL SERVICE MUST BE PERFORMED BY A QUAL[...]

  • Page 3

    INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim. 1. Write down [...]

  • Page 4

    Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P . gas. T est all pipe joints for leaks with soap and wa[...]

  • Page 5

    6 7 8 5 4 3 2 1 9 OPERA TING INSTRUCTIONS ITEM # DESCRIPTION FUNCTION 1. Tilting Handle Used for tilting the kettle. 2. V acuum/Pressur e Gauge Indicate steam pressur e in PSI inside steam jacket as well as vacuum in inches of mercury . 3. Pressur e Relief V alve This valve is used to vent the kettle and in the unlikely event there is an excess ste[...]

  • Page 6

    OPERA TING THE KETTLE DO NOT A TTEMPT TO OPERA TE THIS APPLIANCE DURING A POWER F AILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP . SERIOUS INJURY COULD RESUL T IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. 1. Before turning kettle on, read the V acuum/Pressure Gauge ( 2 ). The gauges ne[...]

  • Page 7

    MARINE LOCK Y our unit is equipped with a marine lock to prevent accidental tilting. The following procedur e should be used to tilt the kettle. 1. Grasp the tilt handle. 2. Hold the latch down to unlock tilting mechanism. 3. Pull the handle to tilt kettle. 4. T o lock, r etur n the kettle to its upright position and push handle back. NOTE: Inspect[...]

  • Page 8

    ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

  • Page 9

    SER VICE P AR TS W ARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for r eplacement par ts, service, or information regarding the pr oper maintenance and repair of your cooking equipment In order to pr eserve the various agency safety cer tification (UL, NSF , AS[...]

  • Page 10

    CONSOLE COMPONENTS (used after J une 2005) ITEM # P ART # DESCRIPTION QTY . 1. KE600545 COMPONENT MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE50753-7 RELA Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3. KE00458 SOLID ST A TE CONTROL [...]

  • Page 11

    CONSOLE COMPONENTS (used prior to June 2005) ITEM # P ART # DESCRIPTION QTY . 1-8 KE01928-3 COMPONENT PLA TE ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE01927-2 COMPONENT MOUNTING PLA TE WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELA Y . . . . . . . . . . . . . . . . . . . .[...]

  • Page 12

    O VERHEAD VIEW 3 2 1 ITEM # P ART # DESCRIPTION QTY . 1. F A21024 HEX NUT , SS, 5/16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. F A31030 HELICAL SPRING LOCK W ASHER, SS, 5/16" DIA. . . . . . . . . . . . . . . . . . . . . . . 4 3. KE600343 BARTITE SEALING WASHER, 5/16" DIA. . . . . . . .[...]

  • Page 13

    SWITCHES & INDICA TORS (used after J une 2005) KE600560-B 2 3 5 6 7 8 9 1 4 10 OFF 4 1 2 5 6 3 ITEM # P ART # DESCRIPTION QTY . 1. KE55486-3 INDICA TOR LIGHT , GREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE55486-2 INDICA TOR LIGHT , RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 14

    SWITCHES & INDICA TORS (used prior to June 2005) 5 6 5 4 2 3 1 8 5 7 ITEM # P ART # DESCRIPTION QTY . 1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1 2. KE51005 ROT ARY SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE50569-1 KNOB, POTENT[...]

  • Page 15

    1 2 3 5 6 17 1 8 19 SEE FAUCET DRAWING 20 21 2 8 25 26 27 2 8 4 22 2 3 24 7 8 ITEM # P ART # DESCRIPTION QTY . 1. SK50403 BRONZE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SK50434 W ASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 16

    PIPING ASSEMBL Y T O MAIN GA S S UPPL Y 14 5 6 2 1 4 3 11 10 8 1 3 16 17 7 9 15[...]

  • Page 17

    ITEM # P ART # DESCRIPTION QTY . 1. KE01929-1 FEED PIPE ASS'Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE55240-8 GAS V AL VE, NA TURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55240-7 GAS V AL VE, C/W L.P . CONVERSION KIT . . . . . . . [...]

  • Page 18

    Cleveland Range equipment requir es little preventative maintenance. We do however pr ovide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility . [...]

  • Page 19

    CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requires venting r efer to Kettle V enting Instructions. 2. Set On-Off Switch/T emperature Control to " 10 " ( Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital surface ther momet[...]

  • Page 20

    RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water . If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically [...]

  • Page 21

    KETTLE JACKET CLEANOUT AND P ASSIV A TION PROCEDURES The following procedur e should be preformed at least once ever y three years to pr event possible corrosion and ensure the optimum life of the kettle. DESCRIPTION - Molyfilm 315 inhibits corrosion in stainless steel and copper . A pH buffer is pr esent to assist in maintaining the appropriate pH[...]

  • Page 22

    KETTLE VENTING INSTRUCTIONS 1. T urn kettle ON and set T emperatur e Control to 10 (Max.), heat the empty kettle until unit cycles off. 2. V ent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second interval between pulls. NOTE : If unit cycles ON, stop venting and wait for kettle to cycle OFF before continuing. [...]

  • Page 23

    WIRING DIAGRAM 4 4 10 13 11 15 3 14 12 5 1 2 8 8 9 6 7 ITEM # P ART # DESCRIPTION 1. KE55486-2 L.E.D., RED (USED AFTER JUNE 2005) KE50567-1 L.E.D., RED (USED PRIOR TO JUNE 2005) 2 KE55486-3 L.E.D., GREEN (USED AFTER JUNE 2005) . KE50567-3 L.E.D., GREEN (USED PRIOR TO JUNE 2005) 3. KE55486-2 L.E.D., AMBER (USED AFTER JUNE 2005) KE50567-2 L.E.D., AMB[...]

  • Page 24

    OPERA TING SEQUENCES 1. T urn On-Off Switch/ * 14 volt transformer is energized and powers solid state control system. T emperatur e Control Knob "ON" * T emperature knob is turned up and control box calls for heat. * Relay (R Y -1) closes and powers 24 volt transformer . * Ignition control box is power ed. 3. Ignitor Sparks * Gas valve i[...]

  • Page 25

    MARINE LOCK TESTING PROCEDURE 1. Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A ). 2. Check side to side play . Lock should remain fully over stop pin when pushed to it's maximum side to side play (Figure B ). 3. Check that the kettle when pushed fully upright moves the lock to a closed position. T [...]