English dropdown-ico

Cleveland Range KET-3-T manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Cleveland Range KET-3-T, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Cleveland Range KET-3-T one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Cleveland Range KET-3-T. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Cleveland Range KET-3-T should contain:
- informations concerning technical data of Cleveland Range KET-3-T
- name of the manufacturer and a year of construction of the Cleveland Range KET-3-T item
- rules of operation, control and maintenance of the Cleveland Range KET-3-T item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Cleveland Range KET-3-T alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Cleveland Range KET-3-T, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Cleveland Range service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Cleveland Range KET-3-T.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Cleveland Range KET-3-T item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    SE95004 Rev . 4 Operators Manual Installation, Operation & Service Electric T able T op Kettles For units built after August 1999 MODELS: Single Kettles KET -3-T KET -6-T KET -12-T KET -20-T* T win Kettles TKET -3-T TKET -6-T TKET -12-T * Floor T ype Leg Mount 1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216)[...]

  • Page 2

    T ABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation . . . . . . . . . . . .[...]

  • Page 3

    1 GENERAL Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injur y or damage. This equipment is built to comply with applicable standards for manufactur ers. Included among those approval agencies ar e: UL,[...]

  • Page 4

    2 ASSEMBL Y T able-T op Models (3, 6 & 12 gallon) Base Mounting Diagram T able-top models (3, 6 & 12 gallon - single and twin) must be positioned on a firm, level stand, or existing counter top, and bolted in place. These models are supplied with four threaded mounting bushings welded to the underside of the base. An optional support stand [...]

  • Page 5

    3 W A TER The sealed jacket of the electric kettle is precharged with the corr ect amount of a water based formula, and therefore, no water connection is requir ed to the kettle jacket. The kettle can be equipped with optional hot and/or cold water faucet, requiring 1/2" copper tubing as supply lines. INST ALLA TION CHECKS Although the kettle [...]

  • Page 6

    4 6 5 4 3 2 1 7 OPERA TING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. Tilting Handle Used for tilting the kettle. 2. V acuum/Pressur e Gauge Indicate steam pressur e in PSI inside steam jacket as well as vacuum in inches of mercury . 3. Pressur e Relief V alve This valve is used to vent the kettle and in the unlikely event th[...]

  • Page 7

    5 OPERA TING THE KETTLE DO NO T LEAN ON OR PLA CE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HO T CONTENTS. 1. Before turning kettle on, read the V acuum/Pressur e Gauge ( 2 ). The gauges needle should be in the green zone. If the needle is in the " VENT AIR " zone, refer to the Kettle V enting [...]

  • Page 8

    6 MARINE LOCK Y our unit is equipped with a marine lock to prevent accidental tilting. The following procedur e should be used to tilt the kettle. 1. Grasp the tilt handle. 2. Hold the latch down to unlock tilting mechanism. 3. Pull the handle to tilt kettle. 4. T o lock, return the kettle to its upright position and push handle back. NOTE: Inspect[...]

  • Page 9

    7 MARINE LOCK Use a small nylon bristle brush to remove food and debris from pivot point. If lock is still sticking have maintenance disassemble and clean pieces individually and reassemble. Disassembly 1. Disconnect power from kettle. 2. Remove console cover from top of kettle's console. 3. Remove locknut and lockwasher from inside console. 4[...]

  • Page 10

    8 F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO . NO . 1. KE50825-2 3/4" Spout (KET -3/6/12/20-T) . . . . . . .1 KE50825-9 3/4" Spout (TKET -3/6/12-T) . . . . . . . . .1 2. F A95022 Retaining Ring . . . . . . . . . . . . . . . . . .1 3. F A05002-19 "O" Ring . . . . . . . . . . . . . . . . . . . . . . .1 4. KE51736 Long Fauce[...]

  • Page 11

    9 KETTLE BOTTOM & SIDE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50556-1 Probe, Low W ater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723 Safety V alve, 50 PSI, 1/2" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52455 Bottom Cover Gasket, 3 gallon kettle . . . . . .[...]

  • Page 12

    10 2 3 4 5 1 CORD & PLUG OPTION ITEM NO . P ART NO . DESCRIPTION QTY . FOR KET -6-T (SW) (200-240V AC, 3PH, 50/60Hz 1. KE02113-1 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54819-1 Plug (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE5[...]

  • Page 13

    11 CONSOLE COMPONENTS & MARINE LOCK 5 4 6 7 10 9 8 11 12 13 26 23 5 2 3 1 14 15 25 16 18 19 20 21 17 24 22[...]

  • Page 14

    12 CONSOLE COMPONENTS & MARINE LOCK ITEM NO . P ART NO . DESCRIPTION QTY . Single / T win 1. SE00114 Potentiometer with ON/OFF Switch, c/w Item #2 . . . . . . . . . . . . . . . . . . . . . . 1 / 2 2. KE51005 Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2 3. KE50569-1 Knob, Poten[...]

  • Page 15

    13 NOTE: Item # 14 to be tack welded flush outside in the gearbox housing (item #1 ). Do not damage the outside edges of the gearbox housing when tack welding. 1 14 2 2 3 7 8 7 9 3 5 6 20 19 22 23 21 25 10 11 4 12 13 16 15 12 24 18 17 TIL TING GEARBOX ASSEMBL Y (12 gallon kettle only) ITEM NO . P ART NO . DESCRIPTION QTY . 1.-16. KE02062-1 Tilting [...]

  • Page 16

    14 ELECTRICAL P ANEL ITEM NO . P ART NO . DESCRIPTION QTY . Single / T win 1. KE54761 T er minal Block Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2 2. SK50055-1 T er minal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 / 6 3. SK50054-2 T er minal Block End Anchor . . . . .[...]

  • Page 17

    15 Cleveland Range equipment requir es little preventative maintenance. We do however pr ovide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility[...]

  • Page 18

    16 BEARING LUBRICA TING PROCEDURE 1. Remove console cover . 2. Loosen two Allen screws on locking ring. 3. Pull locking ring to center of trunnion. 5. Clean newly exposed sections of trunnion. 6. Grease trunnion between kettle and console. 7. Repack outer needle bearing. 8. Push kettle back in place. 10. Reinstall trunnion and lock collar . 11. Rep[...]

  • Page 19

    17 CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requires venting r efer to Kettle V enting Instructions on page 18 of this manual. 2. T ur n kettle ON and set temperatur e dial to 10 ( Max.). 3. Allow the unit to cycle twice. 4. Check temperature of the inner kettle surface with a digital[...]

  • Page 20

    3. Remove Guard Bracket (A). 4. Pull Pressur e Relief V alve (B) open to insure vessel is not pressurized. 5. Remove Pressur e Relief V alve (B). 6. Replace Pressur e Relief V alve (B) with Street Elbow (C). 7. Add distilled water (D) through the Str eet Elbow (C), using a funnel if necessary . Refer to Distilled W ater Requirements chart for the p[...]

  • Page 21

    MARINE LOCK TESTING PROCEDURE 1. Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A ). 2. Check side to side play . Lock should remain fully over stop pin when pushed to it's maximum side to side play (Figure B ). 3. Check that the kettle when pushed fully upright moves the lock to a closed position. T [...]

  • Page 22

    20 Fault Isolation Pr ocedur e Step T est 1. Is there pr oper incoming voltage at terminal block? 2. Is the red LED illuminated? 3. Is the green LED illuminated? 4. Do both contactors energize? 5. Measure continuity acr oss safety thermostat. Is it an open circuit? 6. Is there 120 V AC present acr oss the coils of the contactors? 7. Remove wire fr [...]

  • Page 23

    21 Fault Isolation Pr ocedur e Step T est 1. In a cold state, does the pressur e gauge read in the gr een zone? 2. Do the contactors shut off too early? (before r eaching nor mal maximum operating pressur e.) 3. Does the green LED r emain illuminated after the contactors shut off? 4. Unplug control box and measur e the resistance acr oss potentiome[...]

  • Page 24

    22 5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. T est resistance acr oss edge connector's pins #2 and #7. Is it approximately 100,000 ohms? 6. T urn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle now achieve maximum operating pressur e of 3[...]

  • Page 25

    23 WIRING DIAGRAM 3 Gallon Kettles 200-240v Single Phase Only 380-480v Single Phase Only[...]

  • Page 26

    24 WIRING DIAGRAM 6-20 Gallon 200-240v 380-600v[...]

  • Page 27

    25 25 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET R É ENCLENCHER RECONECT AR RESET NULLSTELLEN STOP OF ACTION ARR Ê T DE L'ACTION P ARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN F AST STOP , EMERGENCY ARR Ê T RAPIDE D'URGENCE P A[...]

  • Page 28

    26 26 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE Z Ü NDUNGSFEHLER COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO K Ü HLUNG MIXER BRIDGE PONT DU M É LANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLA TORE MISCHER-BR ?[...]