Powerware 650825 kVA manual

Powerware 9395 UPS and Plus 1 UPS 650–825 kVA Installation and Operation Manual ®[...]

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS C[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com i Table of Contents 1 Introduction 1−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 UPS Standard Features 1−1 . . . . . . .[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com ii 4.8 Installing UPS External and Battery Power Wiring 4−18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8.1 External Power Wiring I[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com iii 7.3 Single UPS Operation 7−11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.1 Starting the[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com iv 10 Product Specifications 10−1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 Model Numbers 10−1 . . . . . . . . . . . . [...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com v List of Figures Figure 1-1. Powerware 9395 UPS (650–825 kVA) 1−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-2. Powerware 9[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com vi Figure 4-34. REPO Switch 4−39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-35. Normally−Ope[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com vii Figure 8-1. Optional X−Slot Cards 8−2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-2. Sample Event H[...]

TABLE OF CONTENTS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com viii This page intentionally left blank.[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−1 Chapter 1 Introduction Eaton’s Powerware ® 9395 uninterruptible power supply (UPS) is a true online, continuous−duty, transformerless, double−conversion, solid−state, three−phase system, providing conditioned and uninte[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−2 Power wiring can be routed through the top or bottom of the cabinet with connections made to easily accessible terminals. Control wiring is routed through the top of the cabinet and must be installed in accordance wit[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−3 S Alarm Contact – One alarm contact is provided for connection to equipment at the facility, such as a light, an audible alarm, or a computer terminal. The equipment connected to this contact alerts you to a UPS ala[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−4 1.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Field Installed UPM A Field Installed UPM (FI−UPM) provides N+1 redundancy for the UPS system. The[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−5 1.2.5 Single−Feed Kit An optional kit is available for converting the dual−feed rectifier and bypass inputs to a single−feed configuration. The kit consists of jumpers for each phase, and the hardware required f[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−6 1.4 Basic System Configurations The following basic UPS system configurations are possible: S Single UPS with three common battery UPMs and a standalone common battery system with a battery disconnect S Single UPS wit[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−7 1.7 Symbols, Controls, and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk[...]

INTRODUCTION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 1−8 1.9 Getting Help If help is needed with any of the following: S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual d[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−1 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. Read all instruction[...]

SAFETY WARNINGS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−2 S The operating environment should be maintained within the parameters stated in this manual. S Keep surroundings uncluttered, clean, and free from excess moisture. S Observe all DANGER, CAUTION, and WARNING notice[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−1 Section I Installation[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 2−2[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−1 Chapter 3 UPS Installation Plan and Unpacking Use the following basic sequence of steps to install the UPS: 1. Create an installation plan for the UPS system (Chapter 3). 2. Prepare your site for the UPS system (Chapter 3). 3. Ins[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−2 Table 3-1. UPS Cabinet Weights Model Section Weight kg (lb) Shipping Installed Powerware 9395−825/650 ISBM 1498 (3302) 1390 (3064) UPM 1590 (3505) 1482 (3267) Powerware 9395−825/750 ISBM 149[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−3 Dimensions are in millimeters [inches]. Figure 3-1. UPS Cabinet Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3-2. UPS Cabinet Dimensions (Right Side View)[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−4 Figure 3-3. ISBM Section Dimensions (Front View) Figure 3-4. UPM Section Dimensions (Front View)[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−5 Front Dimensions are in millimeters [inches]. Figure 3-5. ISBM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 3-6. ISBM Section Dimensions (Bottom View) Front[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−6 Dimensions are in millimeters [inches]. CG CG Figure 3-8. ISBM Section Center of Gravity Dimensions are in millimeters [inches]. CG CG Figure 3-9. UPM Section Center of Gravity[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−7 Dimensions are in millimeters [inches]. 115.8 [4.56] 114.3 [4.50] 0.87 [0.22] 88.9 [3.50] Front View 1.57 [0.40] Needed to remove key 95.3 [3.57] (Square) 1/2" Knockout Pattern (Typical 5 S[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−8 3.2.2 UPS System Power Wiring Preparation Read and understand the following notes while planning and performing the installation: S Refer to national and local electrical codes for acceptable ex[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−9 For external wiring requirements, including the minimum AWG size of external wiring, see Table 3-4 for installations using a common battery system, Table 3-5 for installations using a separate b[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−10 Table 3-5. Input/Output Ratings and External Wiring Requirements for the Powerware 9395−825/650, 9395−825/750, and 9395−825/825 – Separate Battery Basic Unit Rating Units Rating 50/60 H[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−11 AC input to the UPS with separate rectifier inputs is wired as if each UPM is rated for 275 kVA (see Table 3-6). The bypass input, battery input, and output are wired the same as a separate bat[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−12 Terminals E1A through E5A and E9A through E12A are stud type terminals. The intercabinet power wiring connections for this equipment are rated at 90 ° C. See Table 3-7 for intercabinet power c[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−13 For an UPS with common rectifier input terminals, E1 through E12 are 2-hole bus bar mountings for standard NEMA 2-hole barrel lugs. The power wiring connections for this equipment are rated at [...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−14 Table 3-10. Supplied External Wiring Terminal Hardware Kit Part Size Quantity Terminals Used On Eaton Part Number Bolt, Grade 5 M10 x 25 mm 15 Ground 180190078−087 Bolt, Grade 5 M12 x 45 mm 9[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−15 Conduit sizes were chosen from NEC Table 4, Electrical Metallic Tubing (EMT). See Table 3-13 for conduit requirements. Per NEC article 300, 3(B)(1), all three-phase conductors must be run in th[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−16 Table 3-13. Power Cable Conduit Requirements (continued) Number of Conduits Minimum Conduit Trade Size Number of Wires in Conduit Terminal Voltage UPS Model Powerware 9395−825/825 400 Vac AC [...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−17 Table 3-15. Separate Rectifier Input Recommended Input Circuit Breaker Ratings UPS Model Input Rating for Each UPM Load Rating 480V Powerware 9395−825/650 Powerware 9395−825/750 Powerware 9[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−18 There is no manual DC disconnect device within the UPS. A battery disconnect switch is required for battery systems and may also be required by NEC or local codes. The battery disconnect switch[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−19 3.2.3 UPS System Interface Wiring Preparation Control wiring for features and options should be connected at the customer interface terminal blocks located inside the UPS. W A R N I N G Do not [...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−20 S The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements. S The maximum distance between the REPO and the UPS cannot exceed 150 meters (500 feet). S Alarm relay [...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−21 3.3 Inspecting and Unpacking the UPS Cabinets The UPS cabinet is divided into two sections palleted separately for shipping. The sections are shipped bolted to wooden pallets (see Figure 3-11 a[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−22 4. Remove the protective covering from the cabinets. 5. Remove the packing material, and discard or recycle in a responsible manner. 6. Inspect the contents for any evidence of physical damage,[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−23 Figure 3-12. UPS Cabinet as Shipped on Pallet (UPM Section)[...]

UPS INSTALLATION PLAN AND UNPACKING EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 3−24 This page intentionally left blank.[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−1 Chapter 4 UPS System Installation 4.1 Preliminary Installation Information W A R N I N G Installation should be performed only by qualified personnel. Refer to the following while installing the UPS system: S Chapter 3 for cabinet[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−2 NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3-1 on page 3−2 for cabinet weight). 1. If not already accomplished, use a for[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−3 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right Side Shipping Bracket ISBM Removable Front Panels Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket 4. Using a forklift (see the ca[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−4 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front Panels Wireway Panel Figure 4-3. Removing the UPM Section Left Side Shipping Bracket[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−5 Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right Side Shipping Bracket Figure 4-4. Removing the UPM Section Right Side Shipping Bracket 4.3 Mechanically Joining the Sections NOTE The following pro[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−6 Left Top Panel Wireway Panel Left Middle Panel Corner Channel UPM Section Interior Left Side Panel Figure 4-5. Section Joining 5. Remove the screws securing the left top panel and remove the panel (see Figu[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−7 UPM Wireway (Power wiring harnesses are coiled in this area.) Figure 4-6. ISBM and UPM Sections Joined 10. Reinstall the left top panel (see Figure 4-5) and secure using the retained hardware. NOTE Three fl[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−8 Front View Base Bracket UPM Section Base ISBM Section Base Bracket from Kit Screw from Kit Screw from Kit Top View Rear Bracket UPM Section Top ISBM Section Top Screw from Kit Screw from Kit Bracket from Ki[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−9 NOTE Two cable lugs will be connected to each terminal stud. When connecting the cable lugs, install the first lug on the stud with the raised barrel portion facing the back of the cabinet. Install the seco[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−10 13. Locate the ground braid in the bottom left front corner of the UPM section. The ground braid is secured at the factory to the UPM section ground bolt. Route the ground braid through the wiring access i[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−11 (See Figure 4-9 for detail.) AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs (See Figure 4-13 for detail.) (See Figure 4-13 for detail.) Phase A Phase C Phase B (See Figure 4[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−12 UPM 1 Cable 1G1 & 1G2 Yellow Phase C (E3A) UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow AC Input Breaker CB1 UPM 1 Cable 1G1 & 1G2 Orange Phase A (E1A) UPM 2 Cable 2G1 & 2G[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−13 (See Figure 4-9 for detail.) AC Input to UPMs AC Output from UPMs Phase C Phase A Phase B Neutral from UPMs (See Figure 4-13 for detail.) (See Figure 4-13 for detail.) Phase A Phase C Phase B (See Figure 4[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−14 UPM 1 Cable 1G1 & 1G2 Yellow Phase C (E3A) UPM 2 Cable 2G1 & 2G2 Yellow UPM 3 Cable 3G1 & 3G2 Yellow UPM 1 Cable 1G1 & 1G2 Orange Phase A (E1A) UPM 2 Cable 2G1 & 2G2 Orange UPM 3 Cable [...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−15 DC Input to UPMs + Cable 1G3 Black UPM 1 (1E5A) Cable 1G3 Black DC Input to UPM s Cable 1G3 Red UPM 1 (1E4A) Cable 1G3 Red – Cable 2G3 Black UPM 2 (2E5A) Cable 2G3 Black Cable 3G3 Black UPM 3 (3E5A) Cabl[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−16 Wiring Access Location of J50, J51, J61, and J70 Coiled Harnesses Location of RJ−45 Coiled CAN Cable UPM Wireway Location of P61 Harness Location of P50, P51, and P70 Harnesses UPM Section Left Side View[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−17 ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 4-15. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4-16. J39 Location on Pl1 Interface Board[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−18 4.5 Field Installed UPM Installation If installing a Plus 1 model, install the FI−UPM using the instructions in the Powerware 9395 Field Installed UPM Mechanical Installation Manual , listed in paragraph[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−19 Ventilation Grill Debris Shield (Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Figure 4-17. ISBM an[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−20 Top Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X−Slot Connections[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−21 4. Locate the external wiring terminal hardware kit packed on the bottom left side of the ISBM section. 5. If installing an UPS with separate rectifier feeds, proceed to Step 6; otherwise, proceed to Step [...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−22 NOTE Required parallel system wiring length must be equal to ensure approximately equal current sharing when in Bypass mode. For proper operation the following must be true: 1A = 2A = 3A = 4A 1B = 2B = 3B [...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−23 (See Figure 4-21 for Detail AA.) DC Input from Battery + (E4) – (E5) DC Input from Battery AC Input to UPS Rectifier (A, B, C) AC Input to UPS Bypass (A, B, C) (See Figure 4-21 for Detail AA.) ISBM (See [...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−24 Ground Terminals Phase A (E6) Phase C (E8) Phase B (E7) AC Input to UPS Rectifier Phase C (E3) Phase A (E1) Phase B (E2) AC Input to UPS Bypass ‘ Section A–A Front NOTE AC Input to Bypass terminals are[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−25 A B C N (See Figure 4-23 for Detail AA.) DC Input from Battery + (E4) – (E5) DC Input from Battery AC Input to UPS Rectifier (A, B, C) AC Input to UPS Bypass (A, B, C) (See Figure 4-23 for Detail AA.) IS[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−26 Ground Terminals Phase A (E6) Phase C (E8) Phase B (E7) AC Input to UPS Bypass ‘ NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Section A–A UPM Rectifier Input Terminal B[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−27 AC Input to UPM Rectifiers Phase A (E1) Phase C (E3) Phase B (E2) UPM 4 (FIUPM) Plus 1 Model Only UPM 2 UPM 1 UPM 2 Phase A (E1A) Phase C (E3A) Phase B (E2A) AC Input to UPM 4 (FI−UPM) Plus 1 Model Figur[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−28 4.8.2 Battery Power Wiring C A U T I O N When sizing the battery system, do not exceed the internal battery charger capabilities. See Chapter 10, Product Specifications," for maximum battery charge[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−29 DC Input from Battery + (E4) – (E5) DC Input from Battery Section B–B Front Figure 4-25. ISBM Section Power Terminal Detail BB – Common Battery[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−30 DC Input from Battery + (E4) – (E5) DC Input from Battery DC Input from Battery + (E4) (UPM 1) (UPM 3) – (E5) DC Input from Battery (UPM 2) Section B–B Front – (E5) DC Input from Battery – (E5) D[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−31 4.9 Installing Interface Connections W A R N I N G Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected. Use the procedures in the following paragraph[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−32 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. Close the door and secure the latch. X−Slot Communication Bays TB3 TB1 and TB2 (See Figure 4-28 for detail.) (See[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−33 Table 4-1. TB1, TB2, and TB3 Interface Connections Terminal TB1 Name Description 1 REPO NC Input: Normally-closed dry contact used to activate UPS EPO from a remote switch. 2 REPO Return 3 REPO NO Input: N[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−34 X−Slot Communication Bays TB1 TB2 See Figure 4-30 for terminal assignments. Figure 4-28. Interface Terminal Detail TB2 NOTE Alarm relay contacts have a maximum current rating of 5A and a switched voltage[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−35 UPS Building Alarm 3 Building Alarm 3 Return Building Alarm 4 Building Alarm 5 Building Alarm 4 Return Building Alarm 5 Return NOTE All building alarm inputs require an isolated normally−open or normally[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−36 4.9.2 TB1 Battery Interface Connections To install wiring to connections: 1. Verify the UPS system is turned off and all power sources are removed. See Chapter 7, UPS Operating Instructions," for s[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−37 Battery Disconnect TB1 Battery Aux Battery Aux Common 48 Vdc Battery Shunt Trip + 48 Vdc Battery Shunt Trip – UPS ST 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. 48 Vd[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−38 4.9.3 X−Slot Connections NOTE LAN and telephone drops for use with X−Slot cards must be provided by the customer. NOTE When installing external wiring to X−Slot cards, conduit must be installed to th[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−39 4.10 Installing a REPO Switch A latching−type Remote Emergency Power−off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from w[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−40 5. To gain access to terminal block TB1 and the interface entry conduit landing plate, remove the screws securing the top internal safety shield panel and remove the panel. Retain the hardware for later us[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−41 12. If required, install wiring from the REPO switch to the trip circuitry of the upstream protective devices. A second contact block is provided on the REPO switch for this function (see Figure 4-34). The[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−42 3 (NO) UPS TB1 REPO Switch (NO) Twisted Wires 1 (NC) 2 (Return) 4 (Return) REPO Switch (NC) NOTE REPO switch rating is 24 Vdc, 1A minimum. NOTE T he REPO switch must be a latching−type switch not tied to[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−43 Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed location. - Joining brackets are installed bet[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−44 Distributed Bypass Installation Checklist - Each cabinet in the distributed bypass system is placed in its installed location. - All conduits and cables are properly routed to the UPS cabinets and to the t[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−45 Notes _________________________________________________________________________ _________________________________________________________________________ ___________________________________________________[...]

UPS SYSTEM INSTALLATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 4−46 This page intentionally left blank.[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−1 Chapter 5 Installing Options and Accessories 5.1 Installing an Optional Powerware Hot Sync CAN Bridge Card As an option, a Powerware Hot Sync Controller Area Network (CAN) Bridge Card, shown in Figure 5-1, can be installed to prov[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−2 4. Read and understand the following notes while planning and performing the wiring installation: S Conduit must be installed between the UPS cabinet and the device for signal wiring. Conduit mus[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−3 Connections for Parallel System Control Connections for RMP II, RIM II, or SCM II Alarm J3 Connections for Bypass Status Figure 5-2. Powerware Hot Sync CAN Bridge Card Connections Table 5-1. Powe[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−4 5.2 Installing Distributed Bypass Control Wiring NOTE When installing external wiring to the Powerware Hot Sync CAN Bridge Card, conduit must be installed to the UPS cabinet. When installing inte[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−5 UPS 1 UPS 2 UPS 3 UPS 4 CAN (If Installed) (If Installed) Pull Chain NOTE This drawing is for distributed bypass wiring purposes and is not a floor layout plan. UPSs can be placed in any physical[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−6 1 2 3 4 5 7 8 6 9 10 UPS 1 Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 UPS 2 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 [...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−7 NOTE NC and NO designations on MOB AUX contacts are defined with breaker in OFF (open) position. NOTE If MOB contacts have pigtail leads, use the same wire gauge to connect to UPS and use the cor[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−8 Table 5-4. Pull−Chain Wiring Terminations with MOBs From To Function UPS 1 CAN Bridge Card J3–1 (Alarm) MOB 1 Aux 1 NC MOB Open Alarm UPS 1 CAN Bridge Card J3–2 (Alarm Return) MOB 1 Aux 1 C[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−9 5.3 Installing an Optional Remote Monitor Panel II To install RMP II wiring: 1. Verify the UPS system is turned off and all power sources are removed. See Chapter 7, UPS Operating Instructions[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−10 Terminal TB1 Signal Connections from the UPS Ground Terminal Terminal TB3 120 Vac Power Figure 5-7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations UPS Can Card J3 120 V[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−11 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check [...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−12 10. Restart the UPS. See Chapter 7, UPS Operating Instructions," for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton C[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−13 5.5 Installing an Optional Supervisory Contact Module II To install SCM II wiring: 1. Verify the UPS system is turned off and all power sources are removed. See Chapter 7, UPS Operating Instr[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−14 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 9. Install wi[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−15 5.6 Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II. Flush Mount using #10 Pan Head Screws. (Mount with vent holes fac[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−16 Knockouts Provided on Five Surfaces Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing u[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−17 Knockouts Provided on Five Surfaces Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Flush Mount using #10 Pan Head Screws. (Mount with vent holes facing u[...]

INSTALLING OPTIONS AND ACCESSORIES EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−18 This page intentionally left blank.[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−19 Section II Operation[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 5−20[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−1 Chapter 6 Understanding UPS Operation 6.1 UPS System Overview The Powerware 9395 UPS is a continuous−duty, solid-state, transformerless (at 480 Vac), three−phase, true online system that provides conditioned and uninterruptibl[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−2 The emergency bypass consists of a momentary−duty static switch, a wraparound bypass breaker, and a backfeed protection contactor K5. The bypass breaker is located in parallel with the static switch. [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−3 Static Switch Rectifier Inverter K1 K3 Battery Converter Battery Battery Breaker Main Power Flow Trickle Current Energized De−Energized Closed Open Breakers Contactors Static Switch K5 Rectifier Inver[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−4 6.2.3 Bypass Mode NOTE Bypass mode is not available on an UPS configured as an IOM. The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The UPS can [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−5 The internal bypass is comprised of a solid−state, silicon−controlled rectifier (SCR) static switch (SSW), a motorized wraparound bypass breaker CB4, and a backfeed protection contactor K5. The stat[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−6 Static Switch K5 Rectifier Inverter K1 K3 Battery Converter Battery Battery Breaker Main Power Flow Trickle Current Energized De−Energized Closed Open Breakers Contactors K2 Bypass Breaker (CB4) Bypas[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−7 6.3 Single UPS Unit System Oneline Configurations The system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and basic maintenance bypass. Oneline Dra[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−8 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 E6, E7, E8, E12 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-4 on page 3−9. NOTE If the load requires a neu[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−9 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 E6, E7, E8, E12 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-5 on page 3−10. NOTE If the load requires a ne[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−10 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 E6, E7, E8, E12 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-4 on page 3−9. NOTE If the load requires a ne[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−11 Input Breaker (CB1) (optional) E1, E2, E3 E6, E7, E8, E12 NOTE Callout letters A , B , C , and D map to Table 3-5 on page 3−10. NOTE If the load requires a neutral, a bypass source neutral must be pr[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−12 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-4 on page 3−9. NOTE If the load requires a neutral, a bypass [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−13 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-5 on page 3−10. NOTE If the load requires a neutral, a bypass[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−14 Input Breaker (CB1) (optional) X−Slot Interface E1, E2, E3 48V Battery Shunt Trip NOTE Callout letters A , B , C , and D map to Table 3-4 on page 3−9. NOTE If the load requires a neutral, a bypass [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−15 Input Breaker (CB1) (optional) E1, E2, E3 NOTE Callout letters A , B , C , and D map to Table 3-5 on page 3−10. NOTE If the load requires a neutral, a bypass source neutral must be provided. If the l[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−16 E1, E2, E3 E6, E7, E8, E12 NOTE Callout letter A maps to Table 3-6 on page 3−11 . Callout letters B , C , and D map to Table 3-5 on page 3−10. NOTE If the load requires a neutral, a bypass source n[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−17 NOTE Callout letter A maps to Table 3-6 on page 3−11 . Callout letters B , C , and D map to Table 3-5 on page 3−10 . NOTE If the load requires a neutral, a bypass source neutral must be provided. I[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−18 E1, E2, E3 NOTE Callout letter A maps to Table 3-6 on page 3−11 . Callout letters B , C , and D map to Table 3-5 on page 3−10 . NOTE If the load requires a neutral, a bypass source neutral must be [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−19 NOTE Callout letter A maps to Table 3-6 on page 3−11 . Callout letters B , C , and D map to Table 3-5 on page 3−10 . NOTE If the load requires a neutral, a bypass source neutral must be provided. I[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−20 MAINTENANCE BYPASS PANEL Output from UPS MIS To UPS Rectifier Input RIB: Rectifier Input Breaker BIB: Bypass Input Breaker MIS: Maintenance Isolation Breaker MBP: Maintenance Bypass Breaker MBP Backfee[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−21 6.4 Multiple UPS Distributed Bypass System Distributed bypass parallel operation extends the normal operation of Powerware 9395 UPSs by offering increased capacity and/or redundant capability. The para[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−22 The UPSs continually monitor themselves and the incoming utility power and automatically switch between these modes as required, without operator intervention, except when manually switching to Bypass [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−23 If the utility AC power is interrupted or is out of specification, the UPSs automatically switch to Battery mode to support the critical load without interruption. When utility power returns, the UPSs [...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−24 In a distributed bypass system, each UPS operates similar to a single UPS, but in parallel with each other. The bypass source for the load is derived from the bypass input of one, two, three, or four U[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−25 Main Power Flow UPS 1 UPS 2 UPS 3 UPS 4 Output to Critical Load Battery UPS Input Tie Cabinet UPS 1 Output Bypass Input UPS 2 Output UPS 3 Output UPS 4 Output Battery Battery Battery Closed Open Breake[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−26 6.5 Multiple UPS Distributed Bypass System Oneline Configurations The distributed bypass system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and b[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−27 Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 (optional) UPS 1 A B TIE CABINET (Optional) E AC Output to Critical[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−28 Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 (optional) UPS 1 A B TIE CABINET (Optional) E AC Output to Critical[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−29 Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse CB4 E1 E2 E3 CB1 (optional) UPS 1 A B TIE CABINET (Optional) E AC Output to Critical[...]

UNDERSTANDING UPS OPERATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 6−30 This page intentionally left blank.[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−1 Chapter 7 UPS Operating Instructions This section describes how to operate the UPS. NOTE Before starting the UPS, ensure all installation tasks are complete and a preliminary startup has been performed by authorized service person[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−2 7.1.1 Control Panel The control panel is used to set up and control the UPS, and to monitor UPS operation. For a description of the UPS control panel functions, see paragraph 7.2. 7.1.2 Circuit Breaker O[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−3 7.2.1 Status Indicators The four symbols on the right side of the control panel are status indicators . These colored light emitting diode (LED) lamps, work with the alarm horn to let you know the operat[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−4 7.2.3 Using the LCD and Pushbuttons The LCD on the control panel provides an operator interface with the UPS system. Figure 7-3 identifies the display areas discussed in the following sections. METERS EV[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−5 7.2.4 Using the Menu The UPS menu bar allows you to display data in the information area to help you monitor and control UPS operation. Table 7-2 shows the basic menu structure. Table 7-2. Display Functi[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−6 7.2.6 Display Menu Operation Table 7-3 describes the menu functions and and how to use them. Table 7-3. Display Menu Operation Function Subfunction Operation Events Press the EVENTS pushbutton on the mai[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−7 Table 7-3. Display Menu Operation (continued) Operation Subfunction Function Contrast Adjust Select CONTRAST from the System Setup Level 0 menu to display the Contrast Adjust screen. Use the left or righ[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−8 Table 7-3. Display Menu Operation (continued) Operation Subfunction Function Com Port Selection The Com Port Setup screen allows selection of the serial COM port to set up. Select COM PORT SETUP from the[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−9 Table 7-4. Typical System Status Messages Function Message UPS Shutdown; Bypass; Online Bypass Off; On; Available Maintenance Bypass Off; On Charger Charger Off; Charging UPM (during startup) DC Starting[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−10 7.2.8 Load Off Screen The Load Off screen (Figure 7-6) is displayed when the LOAD OFF pushbutton is selected from the main menu bar, the UPS Control Command screen, or the Bypass Control Command screen.[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−11 7.3 Single UPS Operation NOTE A Field Installed UPM (FI−UPM) is always designated as UPM 4. 7.3.1 Starting the UPS in Normal Mode To start the UPS system: 1. If the UPS contains input breaker CB1, ver[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−12 7.3.2 Starting the UPS in Bypass Mode If the inverter output of the UPS is not available and the critical load needs to be energized: C A U T I O N In Bypass mode, the critical load is not protected fro[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−13 10. Press the CONTROLS pushbutton on the System Status menu bar. The UPM 1 Control Command screen is displayed. 11. On the UPM 1 Control Command screen, select UPM ON . 12. Press the SELECT pushbutton o[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−14 7.3.4 Transfer from Normal to Bypass Mode To transfer the critical load to Bypass mode: C A U T I O N In Bypass mode, the critical load is not protected from commercial power interruptions and abnormali[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−15 7.3.6 Transfer from Normal to Bypass Mode and Shut Down UPS To transfer the critical load to Bypass mode and shut down the UPS: 1. Transfer the critical load to bypass by performing the procedure in par[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−16 7.3.8 UPS and Critical Load Shutdown To perform maintenance or service on the critical load, shut down power to the load: 1. Turn off all equipment that is being powered by the UPS. 2. Perform the LOAD [...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−17 7.3.10 Using the UPS LOAD OFF Pushbutton or Command A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar, the Load Off command on the UPS Control Command screen, or Load Off com[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−18 C A U T I O N All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use this feature only when you want to de-energize the critical load. 6. To shut down[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−19 C A U T I O N Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and cleared. 2. To deactivate the REPO switch in preparation for restarting the UPS,[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−20 7.4 Multiple UPS Distributed Bypass Operation 7.4.1 Starting the Distributed Bypass System in Normal Mode To start the distributed bypass system: 1. If the UPSs contain input breakers (CB1), verify that[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−21 7.4.2 Starting the Distributed Bypass System in Bypass Mode If the inverter output of the distributed bypass system is not available and the critical load needs to be energized: C A U T I O N In Bypass [...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−22 8. On the System Status screen, select the UPM command. 9. On the UPS Control Command screen, select the UPM 1 command. 10. Press the CONTROLS pushbutton on the System Status menu bar. The UPM 1 Control[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−23 20. Repeat Steps 8 through 19 for each UPS in the distributed bypass system. NOTE To transfer to Normal mode after starting individual UPMs, follow the procedure in paragraph 7.4.5 . 7.4.4 Transfer from[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−24 7.4.6 Transfer from Normal to Bypass Mode and Shut Down all UPSs To transfer the critical load to Bypass mode and shut down all UPSs: 1. Transfer the critical load to bypass by performing the procedure [...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−25 7.4.8 UPS and Critical Load Shutdown To perform maintenance or service on the critical load, shut down power to the load: 1. Turn off all equipment that is being powered by the distributed bypass system[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−26 7.4.10 Using the UPS LOAD OFF Pushbutton or Command A UPS Load Off is initiated by the LOAD OFF pushbutton from the main menu bar, the Load Off command on the UPS Control Command screen, or Load Off com[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−27 C A U T I O N All power to the critical load is lost when the LOAD OFF is selected in the following step. You should use this feature only when you want to de-energize the critical load. 6. To shut down[...]

UPS OPERATING INSTRUCTIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 7−28 C A U T I O N Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and cleared. 2. To deactivate the REPO switch in preparation for restarting the UPS,[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−1 Chapter 8 Communication This chapter describes the communication features of the Powerware 9395 650–825 kVA UPS and provides information about connecting hardware and using Terminal mode. For terminal wiring information, see par[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−2 LAN and telephone drops for use with X−Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X−Slot card, contact an Eaton service representative (see pag[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−3 The eNotify Service relies on a ConnectUPS−X Web/SNMP Card (or Power Xpert card) installed with the UPS sending one−way status and event e−mails to Powerware Remote Monitoring servers that analyze and store the[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−4 Remote Notification differs from the basic Terminal mode with the addition the following functions: S Call Answer The Call Answer function allows the user to call into the UPS from a remote location and enter Termina[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−5 8.5.2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with the most recent. [...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−6 MODEL: POWERWARE 9395 CTO: TF12710000000 SERIAL: MCU DSP: 70.81.14 MCU BOOTLOADER: 80.40 MCU PLD: 1.00 PMF 1 DSP: 80.81.14 PMF 1 BOOTLOADER: 80.40 PMF 1 PLD: 1.00 XSLOT CAN BRIDGE: 0.00 CSB DSP: 70.81.14 CSB BOOTLOAD[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−7 8.6 Building Alarm Monitoring This standard feature lets you connect the UPS to your building alarms, such as smoke detectors or overtemperature alarms. The customer interface terminals for external connections are l[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−8 The RMP II contains a local horn and the backlit status indicators listed in Table 8-1. Table 8-1. RMP II Status Indicators SYSTEM NORMAL The UPS is energized (either with utility power or battery backup) and is supp[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−9 8.9 Relay Interface Module II An optional Relay Interface Module II (RIM II) uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The module uses a serial interface line[...]

COMMUNICATION EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 8−10 8.10 Supervisory Contact Module II An optional Supervisory Contact Module II (SCM II) establishes an interface between the UPS system and the customer’s monitor. This interface allows the customer to monitor opera[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−1 Chapter 9 UPS Maintenance The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This design allows authorized ser[...]

UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−2 S Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Do not dispose of batteries in a fire. Batteries may explode when exposed to flame. S Do not open or mutilate batte[...]

UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−3 ISBM Air Filters Figure 9-1. ISBM Section Air Filter Locations C A U T I O N Verify washed filters are thoroughly dry before reinstalling. d. Push the washed or new foam filters over the screw heads on the cabinet [...]

UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−4 UPM Air Filters Figure 9-2. UPM Section Air Filter Locations 3. If the UPS is a Plus 1 model, check the Field Installed UPM (FI−UPM) air filter (located behind the front panel) and wash or replace as necessary. S[...]

UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−5 FI−UPM Air Filter Figure 9-3. FI−UPM Air Filter Location 9.2.3 PERIODIC Maintenance Periodic inspections of the UPS should be made to determine if components, wiring, and connections exhibit evidence of overhea[...]

UPS MAINTENANCE EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 9−6 9.4 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. W A R N I N G S Do not dispose of the battery or batteries[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 10−1 Chapter 10 Product Specifications 10.1 Model Numbers The UPS is housed in a free-standing cabinet, divided into two sections with safety shields behind the door and front panels. The UPS is available in 50 or 60 Hz with various o[...]

PRODUCT SPECIFICATIONS EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com 10−2 10.2.2 UPS Output UPS Output Capacity 100% rated current Output Voltage Regulation " 1% (10% to 100% load) Output Voltage Adjustment (Nominal +/–3%) 400 Vac nominal, adjustable from 388 Vac to 412 Va[...]

EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com W−1 Warranty LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE ® UPS PRODUCTS WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, a Delaware Corporation (Eaton"). LIMITED WARRANTY: This[...]

WARRANTY EATON Powerware ® 9395 UPS (650–825 kVA) Installation and Operation Manual S 164201725 Rev 2 www.powerware.com W−2 This page intentionally left blank.[...]

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