Powerware 208/120V manual

Powerware Energy Management System (EMS) Upgrade Kit (208/120V, 380/220V, 400/230V, 415/240V) User’s Guide ®[...]

Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standard: IEC 61010−1:2001−02 S EU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits 2004/108/EC, Council Directive relating to electromag[...]

Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such as important operat[...]

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EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com i Table of Contents 1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

TABLE OF CONTENTS EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com ii 4 Communication 49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Communication Features 50 . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 1 Chapter 1 Introduction Eaton’s Powerware ® Energy Management System (EMS) Upgrade Kit (EMS−UGK) is designed to monitor energy usage of existing power distribution panelboards, remote power panels, or power distribution units. Prov[...]

INTRODUCTION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 2 The following options for the EMS−UGK are available: S Single panel (42 circuits) or dual panel (84 circuits) S 208/120V or 380/220V, 400/230V, 415/240V rating S Liquid crystal display (LCD) for local indication of energ[...]

INTRODUCTION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 3 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and operation of the EMS−UGK. Please read all instructions befo[...]

INTRODUCTION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 4 Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de foncti[...]

INTRODUCTION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 5 Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung des EMS−UGK beachten sollten. Bitte lesen Sie alle Anweisungen des H[...]

INTRODUCTION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 6 Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el funcionamiento de la EMS−UGK. Por fa[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 7 Chapter 2 Installation This section explains: S Equipment inspection S Unpacking S Parts list S Required tools S Installation and wiring S Initial configuration S Advanced Metering installation Inspecting the Equipment If any equipment[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 8 Checking the Parts List Verify that the following items are included with the EMS−UGK. All models Electronics module (display optional) Mounting bracket (installed on electronics module) EMS Configuration Tool CD for set[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 9 Main input monitoring option only (one set for each panel if ordered) (1) Main input harness, with one 28−position circular connector and five 2−position connector plugs (A, B, C, Ground, Neutral) (4) Main CTs, split?[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 10 Installing the Hardware NOTE Review the wiring planning requirements in Step 3 on page 14 as an aid to locating an appropriate site for the EMS−UGK. To install the EMS−UGK on a wall: 1. Verify that the wall on which t[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 11 3. Attach the mounting bracket to the wall with appropriate wall anchors (not supplied). See the mounting template in Figure 3. Verify that at least two wall anchors attach to studs within the wall. 376.5 mm (14.82")[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 12 8. If installing a right conduit box, connect the DB−9 extender cable (installed on the extended serial port on the inside of the right conduit box) to the serial port (Service) on the electronics module. Figure 4 shows[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 13 Electrical Connections W A R N I N G S Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. S Always follow all personal protective equipme[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 14 3. Plan the wiring route from the electronics module to the monitored breaker panel(s). See Table 2 through Table 4, Figure 5, and use the following guidelines. S Mount the electronics module within 3.05m (10 ft) of a dis[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 15 Table 4. Harness Sizing Harness Bundled Length Connection Lead Length Voltage 3.05m (10 ft) Phases (A, B, C) 0.91m (3 ft) Ground (V1 only), Neutral 1.83m (6 ft) Main Input 2.74m (9 ft) Phases (A, B, C), Neutral, Ground 30[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 16 4. Connect the circular connector of each harness to the electronics module. Verify the harness label matches the connector label on the electronics module. See Figure 6 and Table 5. Figure 7 shows a detailed view of both[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 17 Figure 7. Panel Detail (EMS−UGK−LV Model with Dual Panel Option Shown) NOTE Single Panel option only. Connections for CT1, CT2, CTM, and V2 on Input 2 / Panel 2 are covered with hole plugs.[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 18 5. Main input monitoring option only. Connect the main input harness to the breaker panel (see Figure 8): NOTE If you prefer not to install the Neutral CT, the EMS−UGK software can perform an approximate calculation of [...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 19 6. 75A or 100A Split−Core Branch CT option only. Connect the two branch circuit harnesses to the breaker panel (see Figure 9): NOTE Each connector on the branch circuit harness is labeled with two numbers, such as 1/[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 20 9. Subfeed Accessory only. Locate the Subfeed Accessory Kit (three subfeed transition harnesses and three 400A CTs). Connect a subfeed transition harness to each CT. See Figure 10. Install each CT around the appropriate s[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 21 C A U T I O N S Panel 1 voltage sensing includes a ground wire, but Panel 2 voltage sensing does not. If installing dual panels, connect the voltage harness V1 for Panel 1 first. When disconnecting dual panels, disconnect[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 22 13. Unoccupied three−phase branch circuit breaker connection only. Verify that the branch circuit breaker is turned off. Be absolutely certain there is no power. Attach a wire tap transition harness (supplied) to each o[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 23 NOTE Use wire taps ONLY on thermoplastic insulation (PVC). 14. Occupied three−phase branch circuit breaker connection only. Verify that the branch circuit breaker is turned off. Be absolutely certain there is no power. [...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 24 17. If installing communication functions, install the wiring for the Alarm Relay and Building Alarms connections. For more information, see Communication" on page 49. 18. Start up the host equipment. Refer to the[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 25 Initial Configuration This section describes how to use the supplied software configuration tool to perform initial configuration and calibration. You can use either the tool or the optional display (if installed) to conf[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 26 Initial System Configuration To configure required and optional system settings: 1. Verify the EMS−UGK is physically connected to all installed CTs. 2. Verify that main voltages are connected and the EMS−UGK is powere[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 27 5. Verify that meter and status information from the EMS−UGK displays on the page, similar to the example shown in Figure 15. NOTE Because the system is not yet configured, active alarms may appear in the Active Alarms [...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 28 6. Click the EMS System Settings tab to display the Configure Primary EMS Settings page. 7. Configure the following required settings: EMS System Setting Description Nominal Voltage Settings Verify the nominal input volta[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 29 8. Optional. To prevent the software configuration tool from synchronizing with the PC date and time, select Don’t auto update . 9. Click Save Sys Config to save the settings to the EMS−UGK. Depending on communication[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 30 11. Click the Feature Settings tab to display the EMS Feature Settings page. 12. Configure the following Miscellaneous Features: Feature Setting Description Audible Horn Disabled Select to disable the audible horn. If ena[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 31 15. To configure panels and breakers using the software configuration tool, continue to the following section, Initial Panel and Breaker Configuration (Using the Software Configuration Tool)." To configure panels [...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 32 4. Configure the following settings for the selected panel: Panel Setting Description Panel Rating Specify the panel breaker rating (in amps). NOTE Setting the panel breaker rating to 0 silences all main panel breaker ala[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 33 9. The selected breaker is highlighted in bold in the schedule. The breaker’s configuration details display in the right half of the page. Click the breaker to configure. The breaker number highlights and its details di[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 34 Initial Panel and Breaker Configuration (Using the Display) NOTE Use this section only if the optional display is installed. Configure the panel and breaker data. You can use the following abbreviated instructions or foll[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 35 11. From the setup screen, clear the History Log and Load Profile. For detailed instructions, see Setup Options on page 42. 12. Continue to the following section, Advanced Metering Installation."[...]

INSTALLATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 36 Advanced Metering Installation The Power Xpert Gateway Series 1000 Card (shown in Figure 16) is factory−installed in the X−Slot communication bay on the side of the EMS−UGK electronics module. To connect the cables [...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 37 Chapter 3 Operation This chapter describes how to use the Energy Management System (EMS) Upgrade Kit (EMS−UGK) interface. Reset Function The EMS−UGK is intended for continuous duty operation. Cycle power for the EMS−UGK using th[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 38 Control Panel Functions NOTE Use this section only if the optional display is installed. The EMS−UGK has a graphical LCD with backlight, four status LEDs, and five control buttons (see Figure 18). The display provides usef[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 39 Display Functions The LCD displays the Eaton Powerware logo. Press any button to activate the mimic screen and menu options (see Figure 19). The mimic screen shows a real−time graphical representation of the operating stat[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 40 Menu Map The following tables show the basic menu structure. Table 6. Menu Map for Display Functions Main Menu Submenu Display Information or Menu Function Events Active Events Displays list of active system events. As event[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 41 Table 7. Panel Meters Screen Label Meters Displayed Panel (first screen) ALM %LOAD Vavg Imax Alarm status ( W for warnings, A for critical alarms) Ratio (in percent) of present load compared to maximum Average voltage Phase [...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 42 Setup Options Access to setup options is restricted to three System Setup Levels: 0, 1, or 2. The higher the level, the more setup options are available. Options on System Setup Level 0 do not require password access. Table [...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 43 Control Panel Configuration NOTE Use this section only if the optional display is installed. To set up branch circuit monitoring on your product, configure the panels and branch circuit breakers. Configuration requires Syste[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 44 4. On the PANEL CONFIG screen, set the panel’s meter settings: Default Range Meter Setting Description 3 3 PHASES Number of phases 42 0–42 (even numbers) BREAKERS Number of branch circuit breakers in the panel 100 0–12[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 45 4. On the PANEL CONFIG screen, set the panel’s meter settings: Default Range Meter Setting Description 3 3 PHASES Number of phases 42 0–42 (even numbers) BREAKERS* Number of subfeed breakers in the panel, times 3 100 0?[...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 46 Configuring Branch Circuit Breakers Follow the appropriate steps to configure, remove, or change the branch circuit breakers. To configure the branch circuit breakers (up to 42 per panel): 1. If not already obtained, access [...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 47 6. When the individual circuit configuration is complete, select OK to return to the PANEL SCHEDULE screen to configure the next breaker. 7. When all branch circuit configuration is complete, select the button repeatedly to [...]

OPERATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 48 Viewing Panel Meters NOTE Use this section only if the optional display is installed. To view the meters for the panels: 1. From the main menu, select METER then PANEL. 2. Use the arrow keys to scroll through the panel meter[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 49 Chapter 4 Communication This section describes the communication features of the Energy Management System (EMS) Upgrade Kit (EMS−UGK): S Serial port (Service) S X−Slot card (Power Xpert Gateway Series 1000 Card) S Relay output con[...]

COMMUNICATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 50 Installing Communication Features To install the communication options and control terminals: 1. Install and connect the appropriate cable(s). See the following section, Communication Options," or Control Term[...]

COMMUNICATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 51 Use the computer’s HyperTerminal ® (or equivalent) application to access Terminal mode. Table 11 lists available keystroke combinations for using Terminal mode through the EMS−UGK communication port. Table 11. Termi[...]

COMMUNICATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 52 Control Terminals The cables should be connected to the control terminals with a mating connector. The relay contact terminals have functional electrical isolation from the system. The building alarms share a common (–[...]

COMMUNICATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 53 Relay Output Contacts (Alarm Relay) The EMS−UGK incorporates a programmable relay output with potential free contacts for remote alarm indications. The SPDT (single pole double throw) relay provides both NO and NC cont[...]

COMMUNICATION EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 54[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 55 Chapter 5 Maintenance Keep the area around the hardware and wiring clean and dust-free. Wipe with a dry cloth as needed. The Energy Management System (EMS) Upgrade Kit (EMS−UGK) does not require an annual calibration. Recycling the [...]

MAINTENANCE EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 56 Rewiring and Reconfiguring the Installation D A N G E R This EMS−UGK contains LETHAL VOLTAGES . All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY . There are NO USER SERVICEABLE PARTS insid[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 57 Chapter 6 Specifications Table 12. Dimensions and Weight Component Weight Dimensions (WxHxD) Electronics module (dual panel with display) 8.2 kg (18 lb) 377 284 118 mm (14.8 " 11.2 " 4.6 " ) Electronics module (dual pan[...]

SPECIFICATIONS EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 58 Table 14. Electrical Input Nominal Voltage EMS−UGK−LV: 208/120V EMS−UGK−HV: 380/220V, 400/230V, 415/240V Nominal Frequency (Range) 50/60 Hz (45–65 Hz) Input Conductor Configuration Panel 1: 3 wire + N + Gnd Pa[...]

SPECIFICATIONS EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 59 Table 17. Metering Panel Monitoring Rating Maximum 400A CT1, CT2, CTM connections: 240V CAT III V1, V2 connections: 208V CAT III for EMS−UGK−LV, 415V CAT III for EMS−UGK−HV Branch Circuits Monitors up to 84 indi[...]

SPECIFICATIONS EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 60[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 61 Chapter 7 Troubleshooting Typical Alarms and Conditions The following table describes typical alarms and conditions for the EMS−UGK. For further help, please contact the Help Desk. To silence the horn, press any button. To view the [...]

TROUBLESHOOTING EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 62[...]

EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 63 Chapter 8 Warranty Limited Factory Warranty Powerware Energy Management System (EMS) Upgrade Kit WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Electrical Inc., a Delaware Corporation (Eaton"). L[...]

WARRANTY EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide S 164201724 Rev 1 www.powerware.com 64 END−USER’S OBLIGATIONS: In order to receive the benefits of this Warranty, the End−User must use the Product in a normal way, follow the Product’s user’s guide, and protect against further damage to the Product if t[...]

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