Hitachi L2002 manual

L200 2 Series In ver ter Instruction Man ual • Single-phase Input 200V Class • Three-phase Input 200V Class • Three-phase Input 400V Class After reading this manual, keep it handy f or future reference. Hitachi Industrial Equipment Systems Co., Ltd. Manual Number: NB675X Sept. 2006 Co v er[...]

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L200 2 Inverter i Saf ety Messa ges For the best results with the L200 2 Series in v erter , carefully read this manual and all of the warning labels attached to the in v erter before installing and operating it, and follo w the instructions exactly . K eep th is manual handy for quick reference. Definitions and Symbols A safety instruction (messag[...]

ii General Precautions - Read These Fir st! W ARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar w ith the construction and operation of the equipment and the hazards in volv ed. Failure to observe this precaution could result in bodily injury . W ARNING: The user is responsible[...]

L200 2 Inverter iii W ARNING: Rotating shafts and above -ground electr ical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Inst allation , alignment and maintenance should be performed only by qualified p ersonnel. Factory-recommended test p[...]

iv Inde x to W arnings and Cautions in This Manual Cautions and W arnings for Orie ntation and Mounting Pr ocedures Wiring - W arnings for Electrical Practices and Wire Specifications CA UTION: Hazard of ele ctrical shock. Disconnect incoming po wer before working on this control. W ait fi ve (5) minutes before removing the front cov er . ....... 2[...]

L200 2 Inverter v Wiring - Cautions f or Electrical Practices W ARNING: “Suitable for use on a circui t capable of deli vering not more than 100,000 rms symmetrical amperes, 480 V maximum. ” For models with suf fix H. .... 2–16 HIGH V OL T A GE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or f ire. .... 2–[...]

vi P owerup T est Caution Messages CA UTION: Be sure not to connect an A C power supply to the output terminals. Otherwise, there is the po ssibility of damage to the in verter and the danger of injury and/or f ire. ..... 2–20 CA UTION: Remarks for using ground fault interrupter break ers in the main po wer supply: Adjustable freque nc y in verte[...]

L200 2 Inverter vii W arnings for Configuring Drive P arameters Cautions f or Configuring Drive P arameters W arnings for Operations and Monitoring W ARNING: When parameter B012, lev e l of electronic thermal setting, is set to motor FLA rating (Full Load Ampere nameplate rating), the in verter provides solid state motor o verload protection at 115[...]

viii Cautions f or Operations and Monitoring W ARNING: Be sure not to touch the insi de of the energized in verter or to put any conducti ve object into it. Othe rwise, there is a danger of electric shock and/or fire. ....... 4–3 W ARNING: If power is turned ON when the Run command is already acti ve, the motor will automatically start and injury[...]

L200 2 Inverter ix W arnings and Cautions for T roub leshooting and Maintenance General W arnings and Cautions W ARNING: Nev er modify the unit. Otherwise, there is a danger of electric shock and/ or injury . CA UTION: W ithstand voltage tests and insula tion resistance tests (HIPO T ) are ex ecuted before the units are shipped, so there is no need[...]

x CA UTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the in verter . When there has been a sudden po wer failure whil e an operation instruction is acti ve, then the unit may restart operation aut omatically afte r the power failure has ended. If there is a possibility that such an occur[...]

L200 2 Inverter xi CA UTION: EFFECTS OF PO WER DIST RIBUT ION SYSTEM ON INVER TER In the cases belo w in volving a general-purpos e in verter , a lar ge peak current can flo w on the po wer supply side, sometimes destroying the con verter module: 1. The unbalance factor of the po wer supply is 3% or higher . 2. The po wer supply capacity is at leas[...]

xii CA UTION: When the EEPR OM error E08 occurs, be sure to conf irm the setting v alues again. CA UTION: When using normally closed acti ve state settings (C011 to C015) for e xter- nally commanded Forw ard or Re verse terminal s [FW] or [R V], the inv erter may start automatically when the e xternal system is power ed OFF or disconnected fr om th[...]

L200 2 Inverter xiii T erminal Tightening T or que and Wire Size The wire size range and tightening torque fo r f ield wiring terminals are presented in the tables below . Wire Connectors W ARNING: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector mu[...]

xiv Fuse and Cir cuit Breaker Sizes The in verter’ s input po wer wiring must include UL Listed, dual-element, 600V fuses, or UL Listed, in verse-time, 600V circuit breakers. Motor Overload Pr otection Hitachi L200 2 in verters provide solid state motor o verload protection, which depends on the proper setting of the follow ing parameters: • B0[...]

xv L200 2 Inverter Safety Messages Hazardous High Voltage i General Precautions - Read These Fi rst! ii Index to Warnings and Cautions in This Manual iv General Warnings and Cautions ix UL ® Cautions, Warnings, and Instructions xii Table of Contents Revisions xvii Contact Information xviii Chapter 1: Getting Started Introduction 1–2 Inverter Spe[...]

xvi Chapter 4: Operations and Monitoring Introduction 4–2 Connecting to PLCs and Other Devices 4–4 Control Logic Signal Specifications 4–6 Intelligent Terminal Listing 4–7 Using Intelligent Input Terminals 4–9 Using Intelligent Output Terminals 4–35 Analog Input Operation 4–53 Analog Output Operation 4–55 PID Loop Operation 4–56 C[...]

L200 2 Inverter xvii Revisions Revision History T able No. Revision Comments Date of Issue Operation Manual No. Initial release of manual NB675X Sept. 2006 NB675X[...]

xviii Contact Inf ormation NO TE: T o receive technical support for the Hita chi in verter you purchased, contact the Hitachi in verter deal er from whom you purchased the unit, or the sales of fice or f actory contact listed abov e. Please be prepared to provide the follo wing in verter nameplate information: 1. Model 2. Date of purchase 3. Manufa[...]

Getting Star ted In This Chapter ... p age — Introduction ................. .................... ................ 2 — Inverter S pecifications ..................... ................ 5 — Introduction to V ariable-Frequency Drives .... 18 — Frequently Asked Questions ......................... 23 1[...]

Introduction Getting Star ted 1–2 Intr oduction Main Features Congratulations on your purchase of an L200 2 Series Hitachi in verter! This in verter dri ve features state-of -the-art circuitry and components to provide high performance. The housing footprint is e xceptionally small, gi ven the size of the corresponding motor . The Hitachi L200 2 [...]

L200 2 Inverter Getting Star ted 1–3 Operator Interface Options The L200 2 in verter can connect to an e xternal digital operator via the front panel serial port connector . The separate ke ypad is shown to the right (part no. OPE–SRmini). This allo ws you to operate the in verter remotely , as shown (belo w left). A cable (part no. ICS–1 or [...]

Introduction Getting Star ted 1–4 In ver ter Specifications Label The Hitachi L200 2 in verters hav e product labels loca ted on the right side of the housing, as pictured belo w . Be sure to verify that the specifications on the labels match your power source, motor , and application safety requirements. Model Number Con vention The model number[...]

L200 2 Inverter Getting Star ted 1–5 In ver ter Specifications Model-specific tables f or 200V and 400V class in ver ters The follo wing tables are specif ic to L200 2 in verters for the 200V and 400V class model groups. Note that “ General Specif ications ” on page 1–10 apply to both voltage class groups. Footnotes for all specif icati ons[...]

Inverter Specifications Getting Star ted 1–6 Footnotes for the preceding table and the tables that follo w: Note 1: The protection method conforms to JEM 1030. Note 2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using other motors, care must be taken to pre vent the rated motor current (50/ 60 Hz) from exceeding t[...]

L200 2 Inverter Getting Star ted 1–7 L200 2 In verter Specif ications, continued... Item 200V Class Specif ications, continued L200 2 in verters, 200V models EU types 015NFEF2 015NFE2 022NFEF2 022NFE2 ——— USA type 015NFU2 022NFU2 037LFU2 055LFU2 075LFU2 Applicable motor size *2 kW 1.5 2.2 3.7 5.5 7.5 HP 2 3 5 7.5 10 Rated capacity (kV A) 23[...]

Inverter Specifications Getting Star ted 1–8 Item 400V Class Specif ications L200 2 in verters, 400V models EU types 004HFEF2 004HFE2 007HFEF2 007HFE2 015HFEF2 015HFE2 022HFEF2 022HFE2 USA type 004HFU2 007H FU2 015HFU2 022HFU2 Applicable motor size *2 kW 0.4 0.75 1.5 2.2 HP 1/2 1 2 3 Rated capacity (460V) kV A 1.1 1.9 2.9 4.2 Rated input voltage [...]

L200 2 Inverter Getting Star ted 1–9 Item 400V Class Specif ications, continued L200 2 in verters, 400V models EU types 030HFEF2 030HFE2 040HFEF2 040HFE2 055HFEF2 055HFE2 075HFEF2 075HFE2 USA type — 040HFU2 055HFU2 075HFU2 Applicable motor size *2 kW 3.0 4.0 5.5 7.5 HP 4 5 7.5 10 Rated capacity (460V) kV A 6.2 6.6 10.3 12.7 Rated input voltage [...]

Inverter Specifications Getting Star ted 1–10 General Specifications The follo wing table applies to all L200 2 in verters. Item General Specif ications Protectiv e housing *1 IP20 Control method Sinusoidal Pulse W idth Modulation (PWM) control Carrier frequency 2kHz to 14kH z (default setting: 5kHz) Output frequency range *4 0.5 to 400 Hz Freque[...]

L200 2 Inverter Getting Star ted 1–11 Signal Ratings Detailed ratings are in “ Control Logic Signal Specifications ” on page 4–6 . Other functions A VR function, curved accel/ decel prof ile, upper and lo wer limiters, 16-stage speed profile, f ine ad justment of start frequency , carrier frequency change (2 to 14 kHz) *10, frequency jump, [...]

Inverter Specifications Getting Star ted 1–12 Derating Curves The maximum av ailable in verter current output is limited by the carrier frequency and ambient temperature. The carrier frequency is the in verter’ s internal power switching frequency , settable from 2 kHz to 14 kHz. C hoosing a higher carrier frequency tends to decrease audible no[...]

L200 2 Inverter Getting Star ted 1–13 Derating curves: 2468 1 0 1 2 1 4 70% 80% 90% 100% 95% 85% 75% % of rated output current Carrier frequency kHz L200–002NFE(F)2/NFU2 2468 1 0 1 2 1 4 70% 80% 90% 100% 95% 85% 75% % of rated output current Carrier frequency kHz L200–004NFE(F)2/ NFU2, –005NFE( F)2 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% [...]

Inverter Specifications Getting Star ted 1–14 Derating curves, continued... 2468 1 0 1 2 1 4 70% 80% 90% 100% 95% 85% 75% % of rated output current Carrier frequency kHz 2468 1 0 1 2 1 4 70% 80% 90% 100% 95% 85% 75% % of rated output current Carrier frequency kHz L200–015NFE(F)2/NFU2 L200–022NFE(F)2/NFU2 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% [...]

L200 2 Inverter Getting Star ted 1–15 Derating curves, continued... 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz L200–055LFU2 L200–075LFU2 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated outpu[...]

Inverter Specifications Getting Star ted 1–16 Derating curves, continued... 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz L200–007HFE(F)2/HFU2 L200–015HFE(F)2/HFU2 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% [...]

L200 2 Inverter Getting Star ted 1–17 Derating curves, continued... 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz 2468 1 0 1 2 1 4 40% 60% 80% 100% 90% 70% 50% % of rated output current Carrier frequency kHz L200–030HFE(F)2, -040HFE(F)/HFU2 L200–055HFE(F)2/HFU2 2468 1 0 1 2 1 4 40% 60% 80% 100% [...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–18 Intr oduction to V ariable-Frequency Drives The Purpose of Motor Speed Contr ol for Industry Hitachi in verters provide speed control fo r 3-phase A C induction motors. Y ou connect A C power to the in verter , and connect the in verter to the motor . Many applications benefit from [...]

L200 2 Inverter Getting Star ted 1–19 T orque and Constant V olts/Her tz Operation In the past, A C variab le speed dri ves used an open loop (scalar) technique to control speed. The constant-volts-per -hertz operation maintains a constant ra tio between the applied voltage and the applied frequenc y . W ith these conditions, A C induction motors[...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–20 In ver ter Output to the Motor The A C motor must be connected only to the in verter’ s output terminals. The output terminals are uniquely labeled (to dif ferentiate them from the input terminals) with the designations U/T1, V/T2, and W/T3. This corresponds to typical motor lead [...]

L200 2 Inverter Getting Star ted 1–21 Intelligent Functions and P arameters Much of this manual is de voted to describ ing how to use in ve rter functions and how to conf ig- ure in verter parameters. The in verter is micro- processor- controlled, and has many indepen dent functions. The microprocessor has an on-board EEPR OM for parameter storag[...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–22 V elocity Pr ofiles The L200 2 in verter is capable of sophisticated speed control. A graphi cal representation of that capability will help you understand and conf igure the associated parameters. This manual makes use of the v elocity profile graph used in industry (shown at right[...]

L200 2 Inverter Getting Star ted 1–23 Frequentl y Asked Questions Q. What is the main advantage in using an in verter to dri ve a motor , c ompared to alternativ e solutions? A. An in verter can vary the motor speed wi th very little loss of eff iciency , unlike mechanical or hydraulic speed control solutions. The resulting ener gy sa vings usual[...]

Frequently Asked Qu estions Getting Star ted 1–24 Q. Why doesn’ t the motor hav e a neutral connection as a return to the in verter? A. The motor theoretically represent s a “balanced Y” load if all three sta tor windings ha ve the same impedance. The Y connection allo ws each of the three wires to alternately serve as i nput or return on a[...]

L200 2 Inverter Getting Star ted 1–25 Q. Ho w will I kno w if my application will require resistiv e braking? A. For ne w applications, it may be dif f icult to tell before you actually test a motor/driv e solution. In general, some applications can rely on system losses such as friction to serve as the decelerating force, or otherwise can tolera[...]

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In ver ter Mounting and Installation In This Chapter .... p age — Orientation to Inverter Features ...................... 2 — Basic System Description .................. ............. 7 — S tep-by-S tep Basic Installation ........................ 8 — Powerup T est ................................................ 22 — Using the Front Panel[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–2 Orientation to In ver ter Features Unpack ing and Inspection Please take a fe w moments to unpack your new L200 2 in verter and perform these steps: 1. Look for any damage that may ha ve occurred during shipping. 2. V e rify the contents of the box include: a. One L200 2[...]

L200 2 Inverter In v er t er Mounting and Installation 2–3 Fr ont Housing Co ver HIGH V OL T A GE: Hazard of electrical shock. Di sconnect incoming power before working on this control. W ait fi ve (5) minutes before remo ving the front cover . T o remove the cover , f ollow the steps below (applies to all in verter models): 1. Press do wnward on[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–4 Logic Connector Intr oduction After removing the front housing co ver , take a moment to become familiar with the connectors, as sho wn below . Logic and analog signal connections Rela y output contacts[...]

L200 2 Inverter In v er t er Mounting and Installation 2–5 DIP Switch Intr oduction The in verter has three (3) internal DIP switch es, located to the right of the logic connec- tors as sho wn belo w . This section provid es an introduction, and refers you to other chapters that discuss each DIP switch in depth. The SR/SK (Source/Sink) DIP switch[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–6 Po wer Wiring Access - First, ensure no power source of an y kind is connected to the in verter . If power has been connected, w ait fi ve minutes after po werdown and ve rify the Po wer LED is OFF to proceed. After removing the front housing co ver , the housing partiti[...]

L200 2 Inverter In v er t er Mounting and Installation 2–7 Basic System Description A motor control system will obviously include a motor and in verter , as well as a breaker or fuses for safety . If you are connecting a motor to the in verter on a test bench just to get started, that’ s all you may need for now . But a system can also ha ve a [...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–8 W ARNING: In the cases below in volving a gene ral-purpose in verter , a large peak current can flo w on the power supply side , sometimes destro ying the con verter module: 1.The unbalance factor of the po wer supply is 3% or higher . 2.The po wer supply capacity is at [...]

L200 2 Inverter In v er t er Mounting and Installation 2–9 Choosing a Mounting Location Step 1: Study the follo wing caution messages associated with mounting the in verter . This is the time when mistakes are most likely to occur that will result in expensi ve re work, equipment damage, or personal injury . CA UTION: Be sure to install the unit [...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–10 Ensure Adequate V e ntilation Step 2: T o summarize the caution messages—you wi ll need to find a solid, non-flamma- ble, vertical surface that is in a relati vely clean and dry en vironment. In order to ensure enough room for air circulation around the in verter to a[...]

L200 2 Inverter In v er t er Mounting and Installation 2–11 Check In ver ter Dimensions Step 4: Locate the applicable drawing on th e follo wing pages for your in verter . Dimensions are gi ven in millimeters (inches) format. NO TE: Some in verter housings require tw o moun ting scre ws, while others require four . Be sure to use lock washers or [...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–12 Dimensional drawings, continued... 2- φ 5(0.20) 11 8 (4.64) H=1 3 0(5.1 3 0) H=155(6.10) 1 3 0(5.1 3 0) 155(6.10) 155(6.10) -004HFU2 -004HFEF2 -007NFEF2 H Model 9 8 ( 3 . 8 6) 110(4. 33 ) 7(0.16) 5(0.20) 6(0.24) 129(5.0 8 ) L200–004HFU2, –004HFE F2, –007NFEF2[...]

L200 2 Inverter In v er t er Mounting and Installation 2–13 Dimensional drawings, continued ... 2- φ 5(0.20) 11 8 (4.64) H=1 3 0(5.1 3 0) H=155(6.10) 1 3 0(5.1 3 0) 155(6.10) H Model 9 8 ( 3 . 8 6) 110(4. 33 ) 7(0.16) 5(0.20) 6(0.24) 129(5.0 8 ) 4(0.16) -007HFU2 -007HFEF2 L200–007HFU2, –007HFE F2[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–14 Dimensional drawings, continued... 2- φ 5(0.20) 11 8 (4.64) H=1 3 0(5.1 3 0) H=155(6.10) 1 3 0(5.12) 1 3 0(5.12) 1 3 0(5.12) 1 3 0(5.12) 1 3 0(5.12) 1 3 0(5.12) 1 3 0(5.12) 155(6.10) 155(6.10) 155(6.10) 155(6.10) 155(6.10) 155(6.10) 155(6.10) -007NFU2 -015NFU2 -015HFU2[...]

L200 2 Inverter In v er t er Mounting and Installation 2–15 Dimensional drawings, continued... 2- φ 5(0.20) 205( 8 .07) H=220( 8 .66) H=250(9. 8 4) 205( 8 .07) 205( 8 .07) 205( 8 .07) 205( 8 .07) 250(9. 8 4) 250(9. 8 4) -055LFU2 -055HFU2 -075LFU2 -075HFU2 -055HFEF2 -075HFEF2 H Model 164(6.46) 1 8 0(7.09) 7(0.16) 6.5(0.25) 6(0.24) 5.5(0.22) 155(6[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–16 Prepare for Wiring Step 5: It is very important to perform the wi ring steps carefully and correctly . Before proceeding, please study the cauti on and warning messages belo w . W ARNING: “Use 60/75°C Cu wire only” or equiv alent. W ARNING: “Open T ype Equipment.[...]

L200 2 Inverter In v er t er Mounting and Installation 2–17 Determining Wire and Fuse Sizes The maximum motor currents in your app lication determines the recommended wire size. The follo w ing table gi ves the wire size in A WG. The “Power Lines” column applies to the in verter input po wer , output wires to the motor , the earth ground conn[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–18 T erminal Dimensions and T or que Specs The terminal scre w dimensions for all L200 2 in verters are listed in table belo w . This information is useful in sizing spade lug or ring lug connectors for wire terminations. CA UTION: F asten the screws with the specif ied fa[...]

L200 2 Inverter In v er t er Mounting and Installation 2–19 Please use the terminal arrangement belo w corresponding to your in verter model. NO TE: An in verter powered by a portable po wer generator may recei ve a distorted power w a veform, o verheating the generator . In general, the generator capacity should be fi ve times that of the in ver[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–20 CA UTION: Be sure that the input v oltage matc hes the in verter specif ications: • Single/Three phase 200 to 240 V 50/60 Hz (up to 2.2kW) for NFEF/NFU models • Three phase 200 to 240V 50/ 60Hz (abov e 2.2kW) for LFU models • Three phase 380 to 480 V 50/60Hz for H[...]

L200 2 Inverter In v er t er Mounting and Installation 2–21 Wire the In ver ter Output to Motor Step 7: The process of motor selection is be yond the scope of this manual. Ho wev er , it must be an A C induction motor with three pha ses. It should also come with a chassis ground lug. If the motor does not hav e three power input leads, stop the i[...]

Powerup Test In v er t er Mounting and Installation 2–22 Uncover the In ver ter V ents Step 8: After mounting and wiring the in verter , remov e any cov e rs from the in verter housing. This includes material over th e side v entilation ports. W ARNING: Make sure the input po wer to the in verter is OFF . If th e driv e has been po wered, leav e [...]

L200 2 Inverter In v er t er Mounting and Installation 2–23 Pre-test and Operational Precautions The follow ing instructions apply to the powerup test, or to an y time the in verter is powered and operating. Please study the follo wing instructions and messages before proceeding with the po werup test. 1. The po wer supply must ha ve fusing suita[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–24 Using the Fr ont P anel K eypad Please take a moment to fa miliarize yourself with the keypad layout sho wn in the figure belo w . The display is used in programming th e in verter’ s parameters, as well as monitor- ing specif ic parameter va lues during operation. Ke y an[...]

L200 2 Inverter In v er t er Mounting and Installation 2–25 Ke ys, Modes, and Parameter s The purpose of the ke ypad is to provide a way to change modes and parameters. The term function applies to b oth monitoring modes and parameters. These are all accessible through function codes that are primarily 4-character codes. The va rious functions ar[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–26 Ke ypad Navigational Map The L200 2 Series in verter dri ves ha ve many programmable functions and parameters. Chapter 3 will cov er these in detail, but you need to access just a fe w items to perform the po werup test. The menu structure makes use of function codes and par[...]

L200 2 Inverter In v er t er Mounting and Installation 2–27 Selecting Functions and Editing P arameters T o prepare to run the motor in the po werup te st, this section will sho w ho w to configure the necessary parameters: 1. Conf irm the TM/PRG DIP switch setting. 2. Select the ke ypad potentiometer as th e source of motor speed command (A001) [...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–28 If the Potentiometer Enable LED is OFF , follow the steps belo w . Select the K eypad f or the R UN Command - The R UN command causes the i n verter to accelerate the motor to the selected speed. The Run command can arri ve from va rious sources, including the control termin[...]

L200 2 Inverter In v er t er Mounting and Installation 2–29 Set the Motor Base Fr equency - The motor is designed to operate at a specif ic A C frequency . Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifications. Then follo w t he steps below to v erify the setting or correct it for your motor . DO NO T s[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–30 Set the Moto r Curr ent - The in verter has thermal o verload protection that is designed to protect the in verter and motor from o verheating due to an e xcessi ve lo ad. The in verter’ s uses the motor’ s current rating to calculate the time-based heating effect. This [...]

L200 2 Inverter In v er t er Mounting and Installation 2–31 Set the Number of Motor Poles - The motor’ s internal winding arrangement deter- mines its number of magnetic poles. The specifications label on the motor usually indicates the number of poles . F or proper operation, verify the parameter setting matches the motor poles. Many industria[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–32 Monitoring P arameters with the Displa y After using the ke ypad for parameter editing, it’ s a good idea to switch the in verter from Program Mode to Monitor Mode. The PRG LED will be OFF , and the Hertz or Ampere LED indicates the display units. For the po werup test, mo[...]

L200 2 Inverter In v er t er Mounting and Installation 2–33 P owerup T est Obser vations and Summary Step 10: Reading this section will he lp you make some useful observ ations when first running the motor . Err or Codes - If the in verter displays an error code (format is “ E X X ”), see “ Monitoring T rip Events, History , & Condition[...]

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Configuring Drive P arameter s In This Chapter .... p age — Choosing a Programming Device ................... 2 — Using Keypad Devices .................... ................ 3 — “D” Group: Monitoring Functions ..................... 6 — “F” Group: Main Profile Parameters ................ 9 — “A” Group: S tandard Functions ......[...]

Choosing a Programmin g Device Configuring Drive P arameters 3–2 Choosing a Pr ogramming Device Intr oduction Hitachi v ariable frequenc y dri ves (in verte rs) use the latest electronics technology for getting the right A C wav eform to the motor at the right time. The benefits are many , including energy sa vings and higher machin e output or p[...]

L200 2 Inverter Configuring Drive P arameters 3–3 Using K e ypad De vices The L200 2 Series in verter front k eypad contains all th e elements for both monitoring and programming parameters. The ke ypad layout is pictured belo w . All other programming de vices for the in verter hav e a s imilar ke y arrangement and function. Ke y and Indicator L[...]

Using Keypad Devices Configuring Drive P arameters 3–4 Ke ypad Navigational Map Y ou can use the inv erter’ s front panel keypad to na vigate to any parameter or fun ction. The diagram below sho ws the basic navigational map to access these items. NO TE: The in verter 7-segment display sho ws lo wer case “b” and “d, ” meaning the same a[...]

L200 2 Inverter Configuring Drive P arameters 3–5 Operational Modes The R UN and PRG LEDs tell just part of the story; Run Mode and Program Modes are independent modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode. This is a very important ability , for it sho ws th[...]

“D” Group: Monitoring Fun ctions Configuring Drive P arameters 3–6 “D” Gr oup: Monitoring Functions Y ou can access important system paramete r values with the “D” Group monitoring functions, whether the in verter is in R un Mode or Stop Mode. After selecting the function code number for the parameter you wa nt to monitor , press the [...]

L200 2 Inverter Configuring Drive P arameters 3–7 T rip Event and Histor y Monitoring The trip e vent and history monitoring featur e lets you cycle through related information using the ke ypad. See “ Monitoring T rip Events, History , & Conditions ” on page 6–5 for more details. D007 Scaled output frequency monitor Displays the output[...]

“D” Group: Monitoring Fun ctions Configuring Drive P arameters 3–8 Local Monitoring During Network Operation The L200 2 in verter’ s serial port may be connected to a network or to an external digital operator . During those times, the in verter ke ypad keys will not function (e xcept for the Stop ke y). Ho we ver , the in verter’ s 4-dig[...]

L200 2 Inverter Configuring Drive P arameters 3–9 “F” Gr oup: Main Profile P arameters The basic frequency (speed) prof ile is defined by parameters contained in the “F” Group as show n to the right. The set running frequenc y is in Hz, but accelera- tion and deceleration ar e specif ied in the time duration of the ramp (from zero to maxi[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–10 “A” Gr oup: Standard Functions Contr ol Source Settings The in verter provides fle xibility in ho w you control Run/Stop operation and set the output frequency (motor sp eed). It has othe r control sources that can ov erride the A001/ A002 settings. Parameter A001 sets the [...]

L200 2 Inverter Configuring Drive P arameters 3–11 Run Command Source Setting - F or parameter A002, the follo wing table provides a further description of each option, and a refe rence to other page(s) for more information A001/A002 Override Sour ces - The in verter allo ws some sources to override the settings for output frequenc y and the Run [...]

“A” Group: Standard Function s Configuring Drive P arameters 3–12 The in verter has other control sources that can temporarily ove rride the parameter A001 setting, forcing a dif ferent output frequenc y source. The follo wing table lists all frequency source setting methods and their relati ve priority (“1” is the highest priority). The [...]

L200 2 Inverter Configuring Drive P arameters 3–13 Basic P arameter Settings These settings af fect the most fundamental be ha vior of the in verter—the outputs to the motor . The frequency of the in verter’ s A C output determines the motor speed. Y ou may select from three different sources for th e reference speed. During application de ve[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–14 Analog Input Settings The in verter has the capability to accept an external analog input that can command the output frequency to the motor . V oltage i nput (0 –10V) and current input (4–20mA) are av ailable on separate terminal s ([O] and [OI], respecti vely). T erminal [...]

L200 2 Inverter Configuring Drive P arameters 3–15 A016: External Frequency Filter Time Constant – This filter smooths the analog input signal for the in verter’ s output frequency reference. • A016 sets the f ilter range n=1 to 16. This is a simple moving a verage calculation, where n (number of samples) is va riable. • A016 = 17 is a sp[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–16 The example graph belo w shows a typical an alog input wa veform. The filter remo ves the noise spikes. When a speed change (such as le vel increase) occurs, the filter naturally has a delayed response. Due to the dead band feature (A016=17), the f inal output changes only when[...]

L200 2 Inverter Configuring Drive P arameters 3–17 NO TE: When setting function A039 = 01, the actu al jogging deceleration time depends on the standard Deceleration T ime Setting F003/F203. “A” Function Run Mode Edit Lo Hi Defaults Func. Code Name / SR W Display Description –FE(F) (EU) –FU (USA) Units A020 Multi-speed frequency setting D[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–18 T orque Contr ol Algorithms The in verter generates the motor output according to the V/f algorithm selected. Parameter A044 selects the in verter algorithm for generating the frequency output, as sho wn in the diagram to the right (A244 for 2nd motor). The factory def ault is [...]

L200 2 Inverter Configuring Drive P arameters 3–19 Be aw are that running the motor at a lo w speed for a long time can cause motor ov erheating. This is particularly true when manual torque boost is ON, or if the motor relies on a built-in f an for cooling. NO TE: Manual torque boost applies only to c onstant torque (A044=00) and v ariable torqu[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–20 A244 V/f characteristic curv e selection, 2nd motor T wo av ailable V/f curves; three select codes: 00... Constant to rque 01... Reduced torque ✘ ✘ 00 00 — 2CTRL C-TRQ A045 V/f gain setting Set s voltage ga in of the in verter , range is 20. to 100.% ✔ ✔ 100. 100. % V[...]

L200 2 Inverter Configuring Drive P arameters 3–21 DC Braking Settings The DC braking feature can provide additional stopping torque when compared to a normal deceleration to a stop. DC braking is particularly useful at low speeds when normal decelera- tion torque is minimal. When you enable DC braking, the in verter injects a DC voltage into the[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–22 Frequency-related Functions Frequency Limits – Upper and lo wer limits can be imposed on the inv erter output frequency . These limit s will apply regard less of the source of the speed refer- ence. Y ou can configure the lo wer frequency limit to be greater than zero as show[...]

L200 2 Inverter Configuring Drive P arameters 3–23 Jump Fr equencies – Some motors or machines exhi bit resonances at particular speed(s), which can be destructi ve for prolonged running at those speeds. The in verter has up to three jump fr equencies as sho wn in the graph. The hysteresis around the jump frequencies causes the in verter output[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–24 PID Contr ol When enabled, the built-in PID loop calculates an ideal in verter output v alue to cause a loop feedback process v ariable (PV) to move closer in v alue to the setpoint (SP). The frequency command serv es as the SP . The PID loop algorithm will read the analog inpu[...]

L200 2 Inverter Configuring Drive P arameters 3–25 A utomatic V oltage Regulation (A VR) Function The automatic voltage re gulation (A VR) featur e keeps the in verter output wav eform at a relati vely constant amplitude during po wer input fluctuations. This can be useful if the installation is subject to input voltage fluctuations. Ho we ver , [...]

“A” Group: Standard Function s Configuring Drive P arameters 3–26 Second Acceleration and Deceleration Functions The L200 2 in verter features two-stage accelera tion and deceleration ramps. This giv es flexibility in the prof ile shape. Y ou can specify the frequency transition point, the point at which the standard acceleration (F002) or de[...]

L200 2 Inverter Configuring Drive P arameters 3–27 NO TE: F or A095 and A096 (and for 2nd motor settings), if you set a very rapid Acc1 or Dec1 time (less than 1.0 second), the inv erter ma y not be able to change rates to Acc2 or Dec2 before reaching the target frequenc y . In that case, the in ve rter decreases the rate of Acc1 or Dec1 in order[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–28 Accel/Decel Standard acceleration and deceleration is linear . The in verter CPU can also calculate an S-curve acceleration or deceleration curve as sho wn. This profile is useful for fa voring the load characteristics in particu- lar applications. Curve settings for accelerati[...]

L200 2 Inverter Configuring Drive P arameters 3–29 Additional Analog Input Settings Input Range Settings – The parameters in the following table adjust the input charac- teristics of the analog current input. When using the inputs to command the in verter output frequenc y , these parameters adjust th e starting and ending ranges for the curren[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–30 Analog Input Calculate Function – The in verter can mathematically combine two input sources into one value. The Calculate function can either add, subtract, or multiply the two selected sources. This pro vides the flexibility needed by v arious applica- tions.Y ou can use th[...]

L200 2 Inverter Configuring Drive P arameters 3–31 ADD Fr equency – The in verter can add or subtract an of fset value to the output frequency setting which is specif ied by A001 (will work with any of the f ive possible sources). The ADD Frequency is a v alue you can store in parameter A145. The ADD Frequency is summed with or subtracted from [...]

“A” Group: Standard Function s Configuring Drive P arameters 3–32 A154 Pot. input active range end current The output frequency corre- sponding to th e potentiometer range ending point, range is 0.0 to 100.0 ✘ ✔ 0.0 0.0 % POT EXS%E 0. 0 A155 Pot. input start frequency enable T wo options: 00... Disable 01... Enable ✘ ✔ 01 01 — POT L[...]

L200 2 Inverter Configuring Drive P arameters 3–33 “B” Gr oup: Fine T uning Functions The “B” Group of functions and parameters adju st some of the more subtle b ut useful aspects of motor control and system configuration. A utomatic Restar t Mode The restart mode determines ho w the in verter will resume operation after a f ault causes a[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–34 Instantaneous P ower F ailure / Under-v oltage Alarm Use parameter B004 to disable or enable th e instantaneous po wer failure / undervoltage alarm. When the alarm is enabled, parame ter settings B001 (Selection of Automatic Restart Mode) and B002 (Allo wable Under-v oltage [...]

L200 2 Inverter Configuring Drive P arameters 3–35 Electr onic Thermal Overload Alarm Setting The thermal ov erload detection protects the in verter and motor from ov erheating due to an excessi ve load. It uses a current/in verse time curve to determine the trip point. First, use B013 to select the torque charac- teristic that matches your load.[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–36 Note 1: For in verter models 005NFE(F), 011NFE(F), and 030HFE(F), the ov erload- related parameter settings are differ ent from the rated ampe res. Therefore, be sure to set the electronic thermal overload according to the actual motor dri ven by the particular in verter . W[...]

L200 2 Inverter Configuring Drive P arameters 3–37 Overload Restriction If the in verter’ s output current e xceeds a preset current le vel you specify during acceleration or constant speed, the ov e rload restriction feature automatically reduces the output frequenc y to restrict the ov erload. This feature does not generate an alarm or trip e[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–38 “B” Function Run Mode Edit Lo Hi Defaults Func. Code Name / SR W Display Description –FE(F) (EU) –FU (USA) Units B021 Overload restriction operation mode Select the operating mode during overload conditions, three options, option codes: 00... Disabled 01... Enabled f[...]

L200 2 Inverter Configuring Drive P arameters 3–39 Software Loc k Mode The software lock function keeps personnel from accidentally ch anging parameters in the in verter memory . Use B031 to select from various protection le vels. The table below lists all comb inations of B031 option codes and the ON/OFF state of the [SFT] input. Each Check ✔ [...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–40 NO TE: T o disable parameter editing when us ing B031 lock modes 00 and 01, assign the [SFT] function to one of the intelligent input terminals. See “ Software Lock ” on page 4–22 . “B” Function Run Mode Edit Lo Hi Defaults Func. Code Name / SR W Display Descriptio[...]

L200 2 Inverter Configuring Drive P arameters 3–41 Miscellaneous Settings The miscellaneous settings include scaling factor s, initialization modes, and others. This section cov e rs some of the most importa nt settings you may need to configure. B080: [AM] analog signal gain – This parameter allo ws you to scale the analog output [AM] relati v[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–42 B091/B088: Stop Mode / Restart Mode Conf iguration – Y ou can conf igure ho w the in verter performs a standard stop (each time Run FWD and REV signals turn OFF). Setting B091 determines whether the in verter will control the deceleration, or whether it will perform a free[...]

L200 2 Inverter Configuring Drive P arameters 3–43 In most applications a controlled decelera tion is desirable, corresponding to B091=00. Ho we ver , applications such as HV AC f a n control will often use a free-run stop (B091=01). This practice decreases dynamic stress on system components, prolonging system life. In this case, you will typica[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–44 B089: Monitor display select f or networked in verter – When the L200 2 in verter is controlled via network, the in verter’ s ke ypad display can still provide Monitor Mode. The D00x parameter selected by function B089 will be displayed on the ke ypad. See “ Local Moni[...]

L200 2 Inverter Configuring Drive P arameters 3–45 The graph belo w shows an in verter output prof ile that starts decel erating to a stop. At two dif ferent points during the deceleration, regenerati ve v oltage ele vates the DC bus le vel, e xceeding the LADSTOP threshold set by B131. When the Ov er-v oltage LADSTOP feature is enabled by B130 =[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–46 B150: Carrier Mode – If B083 Carrier Frequency setti ng is greater than 4 kHz, then the B150 Carrier Mode function (if enabled) will reduce the actual carrier frequency downw ard to 4 kHz as the in verter’ s internal termperature increas es. B151: Quick start enable – [...]

L200 2 Inverter Configuring Drive P arameters 3–47 “C” Gr oup: Intellig ent T erminal Functions The f iv e input terminals [ 1] , [ 2] , [ 3] , [ 4] , and [ 5] can be conf igured for any of 19 dif ferent functions. The next tw o tables sho w how to co nfigure the f iv e terminals. The inputs are logical, in that they are either OFF or ON. W e[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–48 The input logic con vention is programmable fo r each of the f iv e inputs. Most inputs default to normally open (acti ve high), b ut you ca n select normally closed (active lo w) in order to in vert the sense of the logic. C004 T erminal [4] function Select terminal[...]

L200 2 Inverter Configuring Drive P arameters 3–49 NO TE: An input terminal conf igured for opt ion code 18 ([RS] Reset command) cannot be configured fo r normally closed operation. Intelligent Input T erminal Overview Each of the fi ve intelligent terminals may be assigned any of the options in the following table. When you program one of the op[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–50 Input Function Summary T able – This table show s all twenty-four intelligent input functions at a glance. Detailed descriptions of these functions, related parameters and settings, and e xample wiring diagrams are in “ Using Intelligent Input T erminals ” on p[...]

L200 2 Inverter Configuring Drive P arameters 3–51 12 EXT External T rip ON When assigned input transitions OFF to ON, in verter latches trip e vent and displays E12 OFF No trip ev ent for ON to OFF , any recorded trip e vents remain in history until Reset 13 USP Unattended Start Protection ON On po werup, the in verter will not resume a Run comm[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–52 23 PID PID Disable ON T emporarily disables PID loop control. Inv erter output turns OFF as long as PID Enable is activ e (A071=01). OFF Has no effect on PID loop operation, which operates normally if PI D Enable is activ e (A071=01). 24 PIDC PID Reset ON Resets the [...]

L200 2 Inverter Configuring Drive P arameters 3–53 Note 1: When using the Multi-speed Select settings CF1 to CF4, do not display parameter F001 or change the v alue of F 001 while the in verter is in Run Mode (motor running). If it is necessary to check the v alue of F001 during Run Mode, please monitor D001 instead of F001. 53 S-ST Special-Set ([...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–54 Output T erminal Configuration The in verter provides conf iguration for logi c (discrete) and analog outputs, shown in the table belo w . The output logic con vention is programmabl e for terminals [11], [12], and the alarm relay terminals. The open-collector output[...]

L200 2 Inverter Configuring Drive P arameters 3–55 Output Function Summary T able – This table sho ws all ele ven functions for the logical outputs (terminals [11], [12]) at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “ Using Intelligent Output T erminal s ” on page[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–56 Analog Function Summary T able – This table shows both functions for the analog voltage output [AM] terminal, conf igured by C028. More information on using and calibrating the [AM] output terminal is in “ Analog Output Operation ” on page 4–55 . Output Funct[...]

L200 2 Inverter Configuring Drive P arameters 3–57 The Error for the PID loop is the magni- tude (absolute v alue) of the dif ference between the Setpoint (desired v alue) and Process V a riable (actual v alue). The PID output de viation signal [OD] (output terminal function option code 04) indicates when the error magnitude has exceeded a magnit[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–58 Netw ork Communication Settings The following table lists parameters that c onfigure the inverter’s serial communications port. The settings affect how the inverter communicates with a digital operator (such as SRW–0EX), as well as a ModBus network (fo r networke[...]

L200 2 Inverter Configuring Drive P arameters 3–59 Analog Signal Calibration Settings The functions in the follo wing table confi gure the signals for the analog output termi- nals. Note that these settings do not change the current/v oltage or sink/source character- istics—only the zero and span (scaling) of the signals. NO TE: When you restor[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–60 Miscellaneous Functions The follo wing table contains miscellaneous functions not in other function groups. “C” Function Run Mode Edit Lo Hi Defaults Func. Code Name / SR W Display Description –FE(F) (EU) –FU (USA) Units C091 Debug mode enable Displays debug [...]

L200 2 Inverter Configuring Drive P arameters 3–61 Output Logic and Timing Logic Output Function – The in verter has a b uil t-in logi c output feature. Y ou can select any tw o of the other nine intelligent output options for internal inputs. Then, conf igure the logic function to apply the logical AND, OR, or XOR (exclusi ve OR) operator as d[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–62 Output Sign al ON/OFF Delay Function - Intelligent outputs including terminals [11], [12], and the output relay, have configurable signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF tr ansitions, or both. Signal transition delays are va[...]

L200 2 Inverter Configuring Drive P arameters 3–63 “H” Gr oup: Motor Constants Functions The “H” Group parameters configure the in verter for the motor characteristics. You must manually set H003 and H004 values to match the motor. Parameter H006 is factory- set. If you want to reset the parameters to the factory default settings, use the[...]

“P” Group: Expansion Card Functions Configuring Drive P arameters 3–64 “P” Gr oup: Expansion Card Functions The (optional) expan sion card for the L200 2 in verter has assiciated conf iguration data. The follo wing table def ines the functions a nd their va lue ranges. Please refer to the expansion card manual fo r more details. NO TE: Th[...]

Operations and Monitoring In This Chapter .... p age — Introduction ................. .................... ................ 2 — Connecting to PLCs and Other Devices ......... 4 — Control Logic Signal S pecifications ................. 6 — Intelligent T ermina l Listing .................. ............. 7 — Using Intelligent Input T erminals[...]

Introduction Operations and Monitoring 4–2 Intr oduction The pre vious material in Chapter 3 ga ve a reference listing of all the programmable functions of the in verter . W e suggest that you f irst scan through the listing of in verter functions to gain a general familiarity . This chapter will build on that knowledge in the following w ays: 1.[...]

L200 2 Inverter Operations and Monitoring 4–3 W arning Messages for Operating Pr ocedures Before continuing, please read the follo wing W arning messages. W ARNING: Be sure to turn ON the input po wer supply only after closing the front case. While the in verter is energized, be sure not to open the front case. Otherwise, ther e is the danger of [...]

Connecting to PLCs and Other Devices Operations and Monitoring 4–4 Connecting to PLCs and Other De vices Hitachi in verters (dri ves) are useful in many types of applications . During installation, the in verter ke ypad (or other programming de vice) will facilitate the initial configura- tion. After installation, the in verter will ge nerally re[...]

L200 2 Inverter Operations and Monitoring 4–5 Example Wiring Diagram The schematic diagram below pro vides a gene ral example of logic connector wirin g, in addition to basic po wer and motor wiring co ve red in Chapter 2. The goal of this chapter is to help you determine the proper connecti ons for the v arious terminals shown belo w for your sp[...]

Control Logic Signal Specifications Operations and Monitoring 4–6 Contr ol Logic Signal Specifications Specifications for th e logic connection terminals are in the follo w ing table: Note 1: The two terminals [L] are electrically c onnected together inside the in verter . Note 2: W e recommend using [L] logic GND (to th e right) for logic input [...]

L200 2 Inverter Operations and Monitoring 4–7 Intelligent T erminal Listing Intelligent Inputs Use the follo wing table to locate pages for in telligent i nput material in this chapter . Intelligent INPUTS Symbol Code Name Page FW 00 Forward Run/Stop 4–12 R V 01 Reverse Run/Stop 4–12 CF1 02 Multi-speed Select, Bit 0 (LSB) 4–13 CF2 03 Multi-[...]

Intelligent Terminal Listing Operations and Monitoring 4–8 Intelligent Outputs Use the follo wing table to locate pages for in telligent output material in this chapter . S-ST 53 Special-Set Second Motor 4–17 Intelligent INPUTS Symbol Code Name Page Intelligent OUTPUTS Symbol Code Name Page R UN 00 Run Signal 4–38 F A1 01 Frequen cy Arri val [...]

L200 2 Inverter Operations and Monitoring 4–9 Using Intelligent Input T erminals T erminals [1], [2], [3], [4], and [5] are identical, programmable inputs for general use. The input circuits can use the in verter’ s in ternal (isolated) +24V field supply or an external po wer supply . This section descri bes input circuits operation and ho w to[...]

Using Intelligent Input Terminals Operations and Monitoring 4–10 The two diagrams belo w show input wiring circ uits using the in verter’ s internal +24V supply . Each diagram shows the connection for simple switch es, or for a field de vice with transistor outputs. Note that in the lo wer diagram, it is necessary to connect terminal [L] only w[...]

L200 2 Inverter Operations and Monitoring 4–11 The two diagrams belo w sho w input wiring circ uits using an ex ternal supply . If using the upper wiring diagram, be sure to use a diode wi th the external supply . This will prev ent a power supply contention in case the SR/SK switch is accidentally placed in the incorrect position. Be sure to use[...]

Using Intelligent Input Terminals Operations and Monitoring 4–12 Forwar d Run/Stop and Re verse Run/Stop Commands: When you input the Run command via the terminal [FW], the in verter ex ecutes the Forw ard Run command (high) or Stop command (lo w). When you input the Run command via the terminal [R V], the in verter ex ecutes the Rev erse Run com[...]

L200 2 Inverter Operations and Monitoring 4–13 Multi-Speed Select The in verter can store up to 16 dif ferent target frequencies (speeds) that the motor output uses for steady-state run condition. These speeds are acces- sible through programming f our of the intelligent terminals as binary-encoded inputs CF1 to CF4 per the table to the right. Th[...]

Using Intelligent Input Terminals Operations and Monitoring 4–14 While using the multi-speed capability, you can monitor the present frequency with monitor function D001 during each se gment of a mul ti-speed operation. NO TE: When using the Multi-speed Sel ect setti ngs CF1 to CF4, do not display parame- ter F001 or change the value of F001 whil[...]

L200 2 Inverter Operations and Monitoring 4–15 Jogging Command The Jog input [JG] is used to command the motor to rotate slowly in small increments for manual operation. The speed is limited to 10 Hz. The frequency for the jogging opera- tion is set by parameter A038. Jogging does not use an acceleration ramp, so we recom- mend setting the joggin[...]

Using Intelligent Input Terminals Operations and Monitoring 4–16 External Signal f or DC Braking When the terminal [DB] is turned ON, the DC braking feature is enabled. Set the follow- ing parameters when the external DC braking terminal [DB] is to be used: • A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds. • A054 – [...]

L200 2 Inverter Operations and Monitoring 4–17 Set Second Motor and Special-Set Second Motor If you assign the [SET] or [S-ST] function to an intelligent input terminal, you can select between two sets of motor parameters. The se cond parameters store an alternate set of motor characteristics. T wo type of inputs are a v ailable: • Set Second M[...]

Using Intelligent Input Terminals Operations and Monitoring 4–18 T wo-sta ge Acceleration and Deceleration When terminal [2CH] i s turned ON, the in verter changes the rate of acceleration and deceleration from the initial settings (F002 and F003) to use the second set of accelera- tion/deceleration v alues. When the terminal is turned OFF , the [...]

L200 2 Inverter Operations and Monitoring 4–19 Free-run Stop When the terminal [FRS] is turned ON, the in verter stops the output and the motor enters the free-run state (coasting). If terminal [F RS] is turned OFF , the output resumes sending power to the motor if the Run command is s till acti ve. The free-run stop feature works with other para[...]

Using Intelligent Input Terminals Operations and Monitoring 4–20 External T rip When the terminal [EXT] is turned ON, the in verter enters the trip state, indicates error code E12, and stops the output. This is a gene ral purpose interrupt type feature, and the meaning of the error depends on what you conn ect to the [EXT] terminal. Ev en if the [...]

L200 2 Inverter Operations and Monitoring 4–21 Unattended Start Protection If the Run command is already set when po wer is turned ON, the in verter starts running immediately after po werup. The Unattended Start Protection (USP) function prev ents that automatic startup, so that the in verter will not run without outside intervention. When USP i[...]

Using Intelligent Input Terminals Operations and Monitoring 4–22 Software Loc k When the terminal [SFT] is turned ON, the data of all the parameters and functions (except the output frequenc y , depending on the setting of B031) is locked (prohibited from editing). When the data is locked, th e k eypad k e ys cannot edit in verter parameters. T o[...]

L200 2 Inverter Operations and Monitoring 4–23 Analog Input Current/V oltage Select The [AT] terminal selects whet her the inverter uses the volta ge [O] or current [OI] input terminals for external frequency control. Wh en intelligent input [A T] is ON, you can set the output frequency by applyin g a current inpu t signal at [OI]-[L]. When the [[...]

Using Intelligent Input Terminals Operations and Monitoring 4–24 Reset In ver ter The [RS] terminal causes the inverter to execute the reset operati on. If the inverter is in Trip Mode, the reset cancels the Trip state. When the signal [RS] is turned ON and OFF, the inverter executes the reset operation. The minimum pulse width for [RS] must be 1[...]

L200 2 Inverter Operations and Monitoring 4–25 Thermistor Thermal Pr otection Motors that are equipped with a PTC thermistor can be protected from overheating. Input terminal [5] has the unique ability to sense a thermistor resistance. When the resis- tance v alue of the thermistor connected to te rminal [PTC] at [5] and [L] is more than 3k Ω ±[...]

Using Intelligent Input Terminals Operations and Monitoring 4–26 Three-wire Interface Operation The 3-wire interface is an industry standard motor control interf ace. This function uses two inputs for momen tary contact start/stop cont rol, and a third for selecting forward or re verse direction. T o implement the 3-wire interface, assign 20 [ST [...]

L200 2 Inverter Operations and Monitoring 4–27 The diagram belo w sho ws the use of 3-wire cont rol. ST A (Start Motor) is an edge-sensi- ti ve input; an OFF-to-ON transition gi ves the Start command. The control of direction is le vel-sensiti ve, and the direction may be cha nged at any time. STP (Stop Motor) is also a le vel-sensiti ve input. M[...]

Using Intelligent Input Terminals Operations and Monitoring 4–28 PID ON/OFF and PID Clear The PID loop function is useful for controll ing motor speed to achie ve constant flo w , pressure, temperature, etc. in many proc ess applications. The PID Disable function temporarily suspends PID loop ex ecution via an intelligent input terminal. It ov er[...]

L200 2 Inverter Operations and Monitoring 4–29 Remote Contr ol Up and Down Functions The [UP] [D WN] terminal functions can adju st the output frequenc y for remote control while the motor is running. The acceleration ti me and deceleration time of this function is same as normal operation A CC1 and DE C1 (2A CC1,2DEC1). The input terminals opera[...]

Using Intelligent Input Terminals Operations and Monitoring 4–30 It is possible for the inv e rter to retain th e frequency set from the [UP] and [D WN] termi- nals through a po wer loss. Parameter C101 enab les/disables the memory . If disabled, the in verter retains the last frequenc y befo re an UP/D WN adjustment. Use the [UDC] terminal to cl[...]

L200 2 Inverter Operations and Monitoring 4–31 For ce Operation from Digital Operator This function permits a digital operator interface to ov erride the following two settings in the in verter: • A001 - Frequenc y source setting • A002 - Run command source setting When using the [OPE] terminal input, typi cally A001 and A002 are conf igured [...]

Using Intelligent Input Terminals Operations and Monitoring 4–32 ADD Frequency Enab le The in verter can add or subtract an of fset v alue to the output frequenc y setting which is specified by A001 (will w ork with an y of the fi ve possible sources). The ADD Frequency is a v alue you can store in para meter A145. The ADD Frequency is summed wit[...]

L200 2 Inverter Operations and Monitoring 4–33 For ce T erminal Mode The purpose of this intelligent input is to allo w a device to force the in verter to allo w control of the follo wing two para meters via the control terminals: • A001 - Frequenc y source setting (01 = control terminals [FW] and [R V]) • A002 - Run command source setting ( [...]

Using Intelligent Input Terminals Operations and Monitoring 4–34 Quick Start Enable When the [RD Y] input is ON, the in verter is alw ays in Run Mode, e ven when the motor rotation has stopped. The pupose of the quick star t feature is to improv e (decrease) the startup time of the motor in response to a Run Command. CA UTION: While the [RD Y] in[...]

L200 2 Inverter Operations and Monitoring 4–35 Using Intelligent Output T erminals The intelligent output terminals are programma ble in a similar way to the intelligent input terminals. The in verter has se veral output functions that you can assign individu- ally to three physical logic outputs. T wo of the outputs are open-collect or transisto[...]

Using Intelligent Output Terminals Operations and Monitoring 4–36 Internal Rela y Output The in verter has an internal relay output with normally open and normally closed contacts (T ype 1 form C). The output signal that controls the relay is configurable; the Alarm Signal is the def ault setting. Thus, the termin als are labeled [AL0], [AL1], [A[...]

L200 2 Inverter Operations and Monitoring 4–37 Output Signal ON/OFF Delay Function Intelligent outputs including terminals [11], [12] , and the output relay , hav e configurable signal transition delays. Each output can de lay either the OFF-to-ON or ON-to-OFF transitions, or both. Signal transition delays are v ariable from 0.1 to 100.0 seconds.[...]

Using Intelligent Output Terminals Operations and Monitoring 4–38 Run Signal When the [R UN] signal is selected as an intelligent output terminal, the in verter outputs a signal on that terminal when it is in Run Mode. The output logic is acti ve lo w , and is the open collector type (switch to ground). [FW], [R V] Output freq. Run Signal star t [...]

L200 2 Inverter Operations and Monitoring 4–39 Frequency Arriv al Signals The F requency Arrival group of outpu ts help coordinate external systems with the current velocity prof ile of the in verter . As the name implies, output [F A1] turns ON when the output fr equency arrives at the standard set frequency (parameter F001). Output [F A2] relie[...]

Using Intelligent Output Terminals Operations and Monitoring 4–40 Frequency arri val output [F A1] uses the standard output frequency (parameter F001) as the threshold for switching. In the figure to the right, Frequenc y Arriv al [F A1] turns ON when the output frequency gets within 0.5 Hz belo w or 1.5 Hz abov e the target constant frequency . [...]

L200 2 Inverter Operations and Monitoring 4–41 Overload Adv ance Notice Signal When the output cur rent exce eds a preset value, the [OL] terminal signal turns ON. The parameter C041 sets the ov erload threshold. The ov erload detection circuit operates during po wered motor opera- tion and during regenerati ve braking. The output circuits use op[...]

Using Intelligent Output Terminals Operations and Monitoring 4–42 Output Deviation f or PID Control The PID loop error is defined as the magnitude (absolute va lue) of the dif fer- ence between the Setpoint (target v alue) and the Process V a riab le (actual v alue). When the error magnitude exceeds the preset v alue for C044, the [OD] terminal s[...]

L200 2 Inverter Operations and Monitoring 4–43 Alarm Signal The in verter alar m signal is acti ve when a f ault has occurred and it is in the T rip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes inactiv e. W e must make a distinction between the alarm signal AL and the alarm relay contacts [AL0], [AL1] a[...]

Using Intelligent Output Terminals Operations and Monitoring 4–44 The alarm relay output can be c onf igured in two main w ays: • T rip/Power Loss Alarm – The alarm relay is conf igured as normally closed (C036=1) by default, sho w n belo w (left). An ex ternal alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [A[...]

L200 2 Inverter Operations and Monitoring 4–45 Analog Input Disconnect Detect This feature is useful when the in verter re cei ves a speed reference fr om an ex ternal de vice. Upon input signal loss at either the [O ] or [OI] terminal, the in verter normally just decelerates the motor to a stop. Ho we ver , the in verter can use the intelligent [...]

Using Intelligent Output Terminals Operations and Monitoring 4–46 PID Second Stage Output The in verter has a built-in PID loop feature for two-sta ge contr ol, useful for certain applications such as building v entilation or heating and cooling (HV A C). In an ideal control en vironment, a single PID loop contro ller (stage) would be adequate. H[...]

L200 2 Inverter Operations and Monitoring 4–47 T o use the PID Second Stage Output feature, you will need to choose upper and lower limits for the PV , via C053 and C052 respecti vely . As the timing diagram below sho ws, these are the thresholds Stage #1 in verter uses to turn ON or OFF Stage #2 in verter via the [FBV] output. The vertical axis [...]

Using Intelligent Output Terminals Operations and Monitoring 4–48 Option Code T erminal Symbol Function Name Output State Description 07 FBV Feedback V alue Check ON • T ransitions to ON when the in verter is in R UN Mode and the PID Process V ariable (PV) is less than the Feedback Low Limit (C053) OFF • T ransitions to OFF when the PID Feedb[...]

L200 2 Inverter Operations and Monitoring 4–49 Netw ork Detection Signal The Network Detection Signal output indicates the general status of network co mmuni- cations. The in verter has a programmable wa tchdog timer to monitor netw ork activity . Parameter C077 sets th e time-out period. If communications stop or pause longer than the specified [...]

Using Intelligent Output Terminals Operations and Monitoring 4–50 Logic Output Function The Logic Output Function uses the in verter’ s built-in logic feature. Y ou can select any two of the other nine intelligent output opti ons for internal inputs (use C141 and C142). Then, use C143 to conf igure the logic functi on to apply the logical AND, [...]

L200 2 Inverter Operations and Monitoring 4–51 Option Code T erminal Symbol Function Name Output State Description 09 LOG Logic Output Function ON when the Boolean operation specified by C143 has a logical “1” result OFF when the Boolean operation specified by C143 has a logical “0” result V alid f or outputs: 11, 12, AL0 – AL2 Required[...]

Using Intelligent Output Terminals Operations and Monitoring 4–52 Option Car d Detection Signal The expansion card pro vides a CANopen network interf ace for the in verter . When the card is installed, you can configure an intelli gent input to indicate the netw ork status. The watchdog timer v alue is set by parameter P044. Option Code T erminal[...]

L200 2 Inverter Operations and Monitoring 4–53 Analog Input Operation The L200 2 in verters pro vide for analog input to command the in verter frequency output va lue. The analog input terminal group includes the [L], [OI], [O], and [H] terminals on the control connector , which provide for V oltage [O] or Current [OI] input. All analog input sig[...]

Analog Input Oper ation Operations and Monitoring 4–54 The follo wing table sho w s the av ailable an alog input settings. Parameter A005 and the input terminal [A T] determine the External Frequency Command input terminals that are av ailable, and how the y function. The analog inputs [O] and [OI] use terminal [L] as the reference (signal return[...]

L200 2 Inverter Operations and Monitoring 4–55 Analog Output Operation In in verter applications it is useful to monitor the in verter operation from a remote location or from the front panel of an in verter enclo sure. In some cases, this requi res only a panel-mounted volt meter . In other cases, a controller such as a PLC may provide the in ve[...]

PID Loop Operation Operations and Monitoring 4–56 PID Loop Operation In standard operation, the in verter uses a reference source sel ected by parameter A001 for the output frequency , which may be a fi x ed v alue (F001), a v ariable set by the front panel potentiometer , or value from an analog input (v oltage or current). T o enable PID operat[...]

L200 2 Inverter Operations and Monitoring 4–57 PID Loop Configuration The in verter’ s PID loop algorithm is conf igurable for v arious applications. PID Output Limit - The PID loop controller has a b uilt-in output limit function. This function monitors the dif ference between the PID setpoint and the loop output (in verter output frequency), [...]

Configuring the Inver ter for Multiple Motors Operations and Monitoring 4–58 Configuring the In ver ter f or Multiple Motors Simultaneous Connections For some app lications, you may need to connect two or more motors (wired in parallel) to a single in verter’ s output. For e xample, this is common in con veyor applications where two sepa rate c[...]

L200 2 Inverter Operations and Monitoring 4–59 Having tw o motor profiles lets you store two “per sonalities” for motors in one in verter’ s memory . The in verter allo ws the final selec tion between the two motor ty pes to be made in the f ield through the use of an intelligent input terminal function [SET]. This provides an extra le vel [...]

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In ver ter System Accessories In This Chapter .... p age — Introduction ................. .................... ................ 2 — Component Descriptions .................... ............. 3 — Dynamic Braking ............................................. 5 5[...]

Introduction Motor Control Accessories 5–2 Intr oduction A motor control system will obviously include a motor and in verter , as well as fuses for safety . If you are connecting a motor to the in verter on a test bench just to get started, that’ s all you may need for no w . But a fully de veloped system can also ha ve a v ariety of additional[...]

L200 2 Inverter Motor Control Accessories 5–3 Component Descriptions A C Reactors, Input Side This is useful in suppressing harmonics i nduced on the po wer supply lines, or when the main po wer voltage imbalance exceed s 3% (and po wer source capacity is more than 500 kV A), or to smooth out line fluctuations. It also improves the po wer factor [...]

Component D escriptions Motor Control Accessories 5–4 Zer o-phase Reactor (RF Noise Filter) The zero-phase reactor helps reduce radiated noise from the in verter wiring. It can be used on the input or output side of the in verter . The example zero-phase reactor sho wn to the right comes with a mounting bracket. The wiring must go through the ope[...]

L200 2 Inverter Motor Control Accessories 5–5 Dynamic Braking Intr oduction The purpose of dynamic braking is to improv e th e ability of the in vert er to stop (deceler- ate) the motor and load. This becomes necessary when an application has some or all of the following characteristics: • High load inertia compared to the av ai lable motor tor[...]

Dynamic Braking Motor Control Accessories 5–6 Use one BRD–E2 braking unit for the braki ng torque listed in th e follo wing table. Note the column meanings in the tables: • Column “ A ” = A verage braking torque from 60 Hz to 3 Hz. • Column “B” = A verage braking torque from 120 Hz to 3 Hz Connect a second braking unit in parallel f[...]

L200 2 Inverter Motor Control Accessories 5–7 400V Class In verters – The follo wing tables specify the braking options for 400V class L200 2 in verters and the braking torque for each option. Y ou can c onnect a single braking unit to the in verter , or two braking units for additional braking torque. Use one BRD–EZ2 braking unit for the bra[...]

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T r oub leshooting and Maintenance In This Chapter .... p age — T roubleshooting .......................... ..................... 2 — Monitoring T rip Events , History , & Conditions . 5 — Restoring Factory Default Settings ................. 8 — Maintenance and Inspection ........................... 9 — W arranty .................... [...]

Troubleshooting T roubleshooting and Maintenance 6–2 T r oubleshooting Safety Messages Please read the followin g safety messages before troubleshooting or performing mainte- nance on the in verter and motor system. W ARNING: W ait at least f i ve (5) minutes after turning OFF the input po wer supply before performing maintenance or an insp ectio[...]

L200 2 Inverter T roubleshooting and Maintenance 6–3 T roub leshooting Tips The table below lists typical symptoms and the corresponding solution(s). Symptom/condition Probable Cause Solution The motor will not run. The in verter outputs [U], [V], [W] are not supplying voltage. • Is the frequency command source A001 parameter setting correct? ?[...]

Troubleshooting T roubleshooting and Maintenance 6–4 The motor speed will not reach the target frequenc y (desired speed). • If using the analog input, is the current or voltage at [O] or [OI]? • Check the wiring. • Check the potentiometer or signal generating de vice. • Is the load too heavy? • Reduce the load. • Heavy loads acti vat[...]

L200 2 Inverter T roubleshooting and Maintenance 6–5 Monitoring T rip Events, History , & Conditions Fa ult Detection and Clearing The microprocessor in the in verter detects a v ariety of fault conditions and captures the e vent, record- ing it in a history table. The in verter output turns OFF , or “trips” similar to the way a circuit b[...]

Monitoring Trip Events , History, & C onditions T roubleshooting and Maintenance 6–6 NO TE: If an EEPR OM error (E08) occurs, be sure to conf irm the parameter data v a lues are still correct. If the po wer is turned OFF while the [RS] (Reset) intelligent input terminal is ON, an EEPR OM error will occur when po wer is restored. E1 2 External[...]

L200 2 Inverter T roubleshooting and Maintenance 6–7 T rip Histor y and In ver ter Status W e recommend that you first f ind the cause of the fault before clearing it. When a fault occurs, the in verter stores important performa nce data at the moment of the fault. T o access the data, use the monitor functions (D xxx) and select D081 for details[...]

Restoring Factory Default Settings T roubleshooting and Maintenance 6–8 Restoring F actor y Default Settings Y ou can restore all inv erter parameters to th e original factory (default) settings for the intended country of use. After initializing the in verter , use the po werup test in Chapter 2 to get the motor running again. T o initialize the[...]

L200 2 Inverter T roubleshooting and Maintenance 6–9 Maintenance and Inspection Monthly and Y early Inspection Char t Note 1: The life of a capacitor is affected by the ambient te mperature. See “ Capacitor Life Curve ” on p age 6–11 . Note 2: The in verter must be cleaned periodica lly . If dust accumulates on the fan and heat sink, it can[...]

Maintenan ce and Inspecti on T roubleshooting and Maintenance 6–10 Megger T est The me gger is a piece of test equipment that us es a high v oltage to determine if an insulation degradation has occurred. F or in vert ers, it is important that the po wer termi- nals be isolated from the Earth GND terminal via the proper amount of insulation. The c[...]

L200 2 Inverter T roubleshooting and Maintenance 6–11 Spare par ts W e recommend that you stock spare parts to reduce down time, including these parts: Capacitor Life Curve The DC b us inside the in verter uses a large capacitor as sho wn in the diagram below . The capacitor handles high v oltage and current as it smooths the po wer for use by th[...]

Maintenan ce and Inspecti on T roubleshooting and Maintenance 6–12 General In ver ter Electrical Measurements The follow ing table specifies ho w t o measur e ke y system electrical parameters. The diagrams on the ne xt page sho w in verter-mot or systems and the location of measurement points for these parameters. Note 1: Use a meter indicating [...]

L200 2 Inverter T roubleshooting and Maintenance 6–13 The figu res belo w show measurement locations for v oltage, c urrent, and po wer measure- ments listed in the table on the pre vious page. The v oltage to be measured is the funda- mental wa ve ef fecti ve v oltage. The power to be measured is the total ef fectiv e po wer . E 1 W 1 I 1 I 1 I [...]

Maintenan ce and Inspecti on T roubleshooting and Maintenance 6–14 In ver ter Output V oltage Measurement T echniques T aking voltage measurements around dri ves equipment requires the right equipment and a safe approach. Y ou are working with high voltages and high-frequenc y switching wa veforms that are not pure sinusoids. Di gital v oltmeters[...]

L200 2 Inverter T roubleshooting and Maintenance 6–15 IGBT T est Method The follo wing procedure will check the in verter transistors (IGBTs) and diodes: 1. Disconnect input po wer to terminals [R, S, and T] and motor terminals [U, V , and W]. 2. Disconnect any wires from terminals [+ ] and [–] for re generati ve braking. 3. Use a Digital V olt[...]

Warranty T roubleshooting and Maintenance 6–16 W arranty W arranty T erms The warranty period under normal inst allation and handling conditions shall be two (2) years from the da te of manuf acture (“DA TE” on product nameplate), or one (1) year from the date of installation, whichev er occurs first. The w arranty shall cov er the repair or [...]

Glossar y and Bib liograph y In This Appendix.... p age — Glossary ...................... .................... ................ 2 — Bibliography ................... .................... ............. 8 A[...]

Glossary Appendix A A–2 Glossary Ambient T emperatur e The air temperature in the cham ber containing a po wered electronic unit. A unit’ s heat sinks rely on a lo wer ambient temperature in order to dissipate heat aw ay from sensiti ve electronics. Arriv al Frequency The arriv a l frequency refers to the set outpu t frequency of the in verter [...]

L200 2 Inverter Appendix A A–3 DC Braking The in verter DC braking feature stops the A C commutation to the motor , and sends a DC current through the motor windings in order to stop the motor . Also called “DC injection braking, ” it has li ttle ef fect at high speed, and is used as the motor is nearing a stop. Deadband In a control system, [...]

Glossary Appendix A A–4 Fr ee-run Stop A method of stopping a motor , caused when the in verter simply turns OFF its motor output connections. This may allo w the motor and load to coast to a stop, or a mechanical brake may intervene and shorten the deceleration time. Fr equency Setting While frequenc y has a broad meani ng in electronics, it typ[...]

L200 2 Inverter Appendix A A–5 Jogging Operation Usu ally done manually , a jog command from an operator’ s panel requests the motor/dri ve system to run indef initely in a particular direction, until the machine operator ends the jog operation. Jump Fr equency A jump frequency is a point on the in verter output frequency range that you want th[...]

Glossary Appendix A A–6 Pr ocess V ariable A physical property of a process that is of interest beca use it affects the quality of the primary task acc omplished by the process. For an industrial ov en, temperature is the process variable. See also PID Loop and Err or . PWM Pulse-width modulation: A type of A C adjustable frequency dri ve that ac[...]

L200 2 Inverter Appendix A A–7 Setpoint (SP) The setpoint is the desired v alue of a pr ocess v a riable of interest. See also Pr ocess V ariable (PV) and PID Loop . Single-phase power An A C power source consisting of Hot and Neutral wires. An Earth Ground connection usually accompanies them. In theory , the voltage potential on Neutral stays at[...]

Bibliography Appendix A A–8 T or que The rotational force e xerted by a mo tor sh aft. The units of measure- ment consist of the distance (r adius from shaft center axis) and force (weight) applied at that di stance. Units are usually gi ven as pound-feet, ounce-inches, or Ne wton-meters. T ransistor A solid state, three-terminal devi ce that pro[...]

ModBus Netw ork Comm unications In This Appendix.... p age — Introduction ................. .................... ................ 2 — Connecting the Inverter to ModBus ................. 3 — Network Protocol Reference ........................... 6 — ModBus Data Listing .................... ................. 19 B[...]

Introduction Appendix B B–2 Intr oduction L200 2 Series in verters ha ve b uilt-in RS- 485 serial communications, featuring the ModBus R TU protocol. The inv erters can conne ct directly to existing factory netw orks or work with ne w networked applications, without any e xtra interface equipment. The specifications for L200 2 serial communicatio[...]

L200 2 Inverter Appendix B B–3 Connecting the In ver ter to ModBus Follo w the steps in this section to connect the inv erter to the ModBus network. 1. Open Serial P ort Cov er - The in verter keypad has a hinged dust co ver protecting the serial port connector . Lift the cov er from the bottom edge, and tilt upw ard as sho wn (belo w left). 2. M[...]

Connecting the Inverter to ModBus Appendix B B–4 4. T erminate Network Wiring - The RS-485 wiring must b e terminated at each physical end to suppress electrical reflections and help decrease transmission errors. The L200 2 communications port does not include a termination resistor . Therefore, you will need to add termination to the in ve rter [...]

L200 2 Inverter Appendix B B–5 6. In verter Parameter Setup - The in verter has se veral settings related to ModBus communications. The table belo w lists them together . The Requir ed column indicates which parameters must be set properly to allo w communications. Y ou may need to refer to the host computer documentation in order to match some o[...]

Network Protoc ol Reference Appendix B B–6 Netw ork Pr otocol Reference T ransmission procedure The transmission between the external cont rol equipment and the in verter tak es the procedure belo w • Query - A frame sent from the external control equipment to the in verter • Response - A frame returned from in verter to the e xternal control[...]

L200 2 Inverter Appendix B B–7 Data: • A function command is set here. • The data format used in the L200 2 series is corresponding to the Modb us data format belo w . Function code: Specify a function you want to make the in vert er ex ecute. Function codes av ailable to the L200 2 series are listed belo w . Err or check: Modbus-R TU uses CR[...]

Network Protoc ol Reference Appendix B B–8 Message Configuration: Response T ransmission time requir ed: • A time period between reception of a query from the master and transmission of a response from the in verter is the sum of the silent interv al (3.5 characters long) + C078 (transmission latency time). • The master must provide a time pe[...]

L200 2 Inverter Appendix B B–9 No response occurs: In the cases belo w , the in verter ignores a query and returns no response. • When recei ving a broadcasting query • When detecting a transmission error in reception of a query • When the sla ve address set in the query is not equal to the slav e address of the in verter • When a time in[...]

Network Protoc ol Reference Appendix B B–10 Explanation of function codes Read Coil Status [01h]: This function reads the status (ON/OFF) of selected coils. An example follows belo w . • Read intelligent input terminals [1] to [5] of an in verter ha ving a slav e address “8. ” • This example assumes the intelligent input term inals ha ve [...]

L200 2 Inverter Appendix B B–11 • When a read coil is outside the defi ned coils, the final coil data to be transmitted contains “0“as the status of the coil outside the range. • When the Read Coil Status command cannot be e xecu ted normally , see the exception response. Read Holding Register [03h]: This function reads the contents of th[...]

Network Protoc ol Reference Appendix B B–12 The data set in the response is as follo ws: When the Read Coil Status command cannot be ex ecuted normally , refer to the exception response. Write in Coil [05h]: This function writes data in a single coil. Coil status changes are as follo ws: An example follo ws (note that to command the in verter , s[...]

L200 2 Inverter Appendix B B–13 When writing in a selected coil fails, see the e xception response. Write in Holding Register [06h]: This function writes data in a specif ied holding register . An example follo ws: • Write “50Hz” as the f irst Multi-speed 0 (A020) in an in verter ha ving slave address “5. ” • This example uses change [...]

Network Protoc ol Reference Appendix B B–14 Loopback T est [08h]: This function checks a master-sla ve tran smission using any test data. An e xample follows: • Send test data to an in verter ha ving slav e address “1” and receiving the test data from the in verter (as a loopback test). The test subcode is for echo (00h,00h) only and not a [...]

L200 2 Inverter Appendix B B–15 Write in Coils [0Fh]: This function writes data in consecuti ve coils. An e xample follo ws: • Change the state of intelligent input terminal [1] to [5] of an in verter ha ving a slav e address “5. ” • This e xample assumes the intelligent input te rminals ha ve terminal states listed belo w . Item Data Int[...]

Network Protoc ol Reference Appendix B B–16 Writing in Holding Registers [10h]: This function writes data in consecuti v e holding re gisters. An example follo ws: • Write “3000 seconds” as the fi rst acceleration time 1 (F002) in an in verter ha ving a slav e address “1. ” • This example uses change data “300000(493E 0h)” to set [...]

L200 2 Inverter Appendix B B–17 Exception Response: When sending a query (excluding a broadcasting qu ery) to an in verter , the master always requests a response from the in verter . Usually , the in verter returns a response according to the query . Howe ver , when f inding an error in the query , the inv erter returns an excep- tion response. [...]

Network Protoc ol Reference Appendix B B–18 Store New Register Data (ENTER command) After being written in a selected holding re gister by the Write in Holding Register command (06h) or in selected holding re gisters by the Write in Holding Registers command (10h), ne w data is temporary and still outside the storage element of the in verter . If[...]

L200 2 Inverter Appendix B B–19 ModBus Data Listing ModBus Coil List The follow ing tables list the primary coils fo r the in verter interface to the network. The table legend is gi ven belo w . • Coil Number - The network r e gister address of fset for the coil, in hex and decimal. Actual network address is 30001 + of fset. Th e coil data is a[...]

ModBus Data Listing Appendix B B–20 Note 1: ON usually when either the control circ uit terminal board or a coil is ON. Among intelligent input terminals, the c ontrol circuit terminal board is a high- priority terminal. If the master cannot reset the coil ON status due to a trans- mission line break, turn ON and OFF the control circuit terminal [...]

L200 2 Inverter Appendix B B–21 ModBus Holding Registers The follo wing tables list the holding registers for the in verter interface to the network. The table legend is gi ven belo w . • Function Code - The in verter’ s reference code for the parameter or function (same as in verter ke ypad display) • Name - The standard functional name of[...]

ModBus Data Listing Appendix B B–22 — Process V a riable (PV) R W PID loop PV value from the network (set A076=02 to enable this setting), range is 0.0 to 100.0% 0005h 00005 0 to 1000 0.1% D001 Output frequency monitor R Real-time display of output frequency to motor , from 0.0 to 400.0 Hz 1002h 04098 0 to 4000 0.1 Hz D002 Output current monito[...]

L200 2 Inverter Appendix B B–23 Note 1: Assume that the in verter current rating is 1000 (for D002). The follo wing table lists holding re gist ers for the “D” Group Monitor Functions. D080 T rip counter R Number of trip ev ents, range is 0 to 65535 0011h 00024 0 to 65535 1 trip eve n t List of Holding Registers Func. Code Name R/W Descriptio[...]

ModBus Data Listing Appendix B B–24 D083 T rip monitor 3 R T rip monitor 1: factor code 0026h 00272 — R Frequency 0028h 00273 0.1 Hz R Current 002Ah 00274 0.1 % R V oltage 002Bh 00275 0.1 V R Run time (high) 002Ch 00276 1. h R Run time (lo w) 002Dh 00277 R ON time (high) 002Eh 00278 1. h R ON time (lo w) 002Fh 00279 Holding Registers, “D” G[...]

L200 2 Inverter Appendix B B–25 The table below lists the holding re gisters for the “F” Group Main Prof ile Parameters. Note 1: When the v alue is 10000 (100.0 seconds), a value in the second decimal place is ignored. Holding Registers, “F” Group Main Pr of ile Parameters Func. Code Name R/W Description Network Data Register Range Res. h[...]

ModBus Data Listing Appendix B B–26 The follo wing table lists the holding re gist ers for the “ A” Group Standard Functions. Holding Registers f or “A” Group Standard Functions Func. Code Name R/W Description Network Data Register Range Res. hex dec. A001 Frequency source setting R/W Five options; select codes: 00 ... K eypad potentiomet[...]

L200 2 Inverter Appendix B B–27 A014 O–L input acti ve range end voltage R/W The ending point (offset) for the acti ve analog input range, range is 0. to 100. 1024h 04132 0 to 100 1 % A015 O–L input start frequency enable R/W T wo options; select codes: 00 ... Use offset (A011 v alue) 01 ... Use 0 Hz 1025h 04133 0, 1 — A016 External frequen[...]

ModBus Data Listing Appendix B B–28 A039 Jog stop mode R/W Define ho w end of jog stops the motor; three options: 00 ... Free-run stop 01 ... Controlled deceleration 02 ... DC braking to stop 1049h 04169 0, 1, 2 — A041 T orque boost select R/W T wo options: 00 ... Manual torque boost 01 ... Automatic torque boost 104Ah 04170 0, 1 — A241 T orq[...]

L200 2 Inverter Appendix B B–29 A056 DC braking / edge or le vel detection for [DB] input R/W T wo options; select codes: 00 ... Edge detection 01 ... Le vel detection 1056h 04182 0, 1 — A061 Frequency upper limit setting R/W Sets a limit on output frequency less than the maximum frequency (A004). Range is from frequency lo wer limit (A062) to [...]

ModBus Data Listing Appendix B B–30 A076 PV source setting R/W Selects source of Process V ariable (PV), option codes: 00 ... [OI] terminal (current in) 01 ... [O] terminal (v oltage in) 02 ... Network 03 ... Calculate function output 106Dh 04205 0, 1, 2, 3 — A077 Rev erse PID action R/W T wo option codes: 00 ... PID input = SP – PV 01 ... PI[...]

L200 2 Inverter Appendix B B–31 A093 (high) Deceleration (2) time setting R/W Duration of 2nd segment of deceleration, range is: 0.01 to 3000 sec. 1076h 04214 1 to 300000 *1 0.1 sec A093 (low) R/W 1 077h 04215 A293 (high) Deceleration (2) time setting, (2nd motor) R/W Duration of 2nd segment of deceleration, range is: 0.01 to 3000 sec. 151Ah 0012[...]

ModBus Data Listing Appendix B B–32 A103 [OI]–[L] input activ e range start current R/W The starting point for the current input range. Range is 0. to 100.% 1083h 04227 0 to 100 1 % A104 [OI]–[L] input activ e range end current R/W The ending point for the current input range. Range is 0. to 100.% 1084h 04228 0 to 100 1 % A105 [OI]–[L] inpu[...]

L200 2 Inverter Appendix B B–33 Note 1: When the v alue is 10000 (100.0 seconds), a value in the second decimal place is ignored (for A092/A292 and A093/A293). A152 Pot. input activ e range end frequency R/W The output frequency corre- sponding to the potentiometer range ending point, range is 0.0 to 400.0 1097h 4247 0 to 4000 0.1 Hz A153 Pot. in[...]

ModBus Data Listing Appendix B B–34 The follo wing table lists the holding re gist ers for the “B” Group Fine T uning Functions. “B” Group Fine T uning Functions Func. Code Name R/W Description Network Data Register Range Res. hex dec. B001 Selection of auto matic restart mode R/W Sele ct in verter restart method, four option codes: 00 ..[...]

L200 2 Inverter Appendix B B–35 B021 Overload restriction operation mode R/W Select the operating mod e during ov erload conditions, three options, option codes: 00... Disabled 01... E nabled for acceleration and constant speed 02... E nabled for constant speed only 10B5h 04 277 0, 1, 2 — B022 Overload restriction setting R/W Sets the lev el fo[...]

ModBus Data Listing Appendix B B–36 B083 Carrier frequency setting R/W Sets the PWM carrier (inter- nal switching frequency), range is 2.0 to 14.0 kHz 10D2h 04306 20 to 140 0.1 Hz B084 Initialization mode (parameters or trip history) R/W Select the type of initializa- tion to occur , two option codes: 00 ... T rip history clear 01 ... Parameter i[...]

L200 2 Inverter Appendix B B–37 B089 Monitor display select for networked in verter R/W Selects the parameter displayed on the keypad display when the in verter is network ed, 7 options: 01... Output frequency monitor 02... Output current monitor 03... Rotation direction monitor 04... Process variable (PV), PID feedback monitor 05... Intelligent [...]

ModBus Data Listing Appendix B B–38 Note 1: Assume that the in verter current rating is 10000 (for B013/B213). B151 Quick-start enable R/W Enables in verter output for constant ON operation to speed up response, two option codes: 00 ... Disable 01 ... Enable 10F9 4345 0, 1 — “B” Group Fine T uning Functions Func. Code Name R/W Description N[...]

L200 2 Inverter Appendix B B–39 The follo wing table lists the holding regi sters for the “C” Group Intelligent Input Functions. I “C” Group Intelligent T erminal Functions Func. Code Name R/W Description Network Data Register Range Res. hex dec. C001 T erminal [1] function R/W See “ Input T erminal Configuration ” on page 3– 47 110[...]

ModBus Data Listing Appendix B B–40 C041 Overload lev e l setting R/W Sets the ov erload signal le vel between 0% and 200% (from 0 to two times the rated current of the in verter) 1124h 0438 8 0 to 20000 0.01 % C042 Frequ ency arri val setting for acceleration R/W Sets the frequency arriv al setting threshold for the output frequency during accel[...]

L200 2 Inverter Appendix B B–41 C081 O input span calibration R/W Scale factor between the external frequenc y command on terminals L – O (voltage input) and the frequency output, range is 0.0 to 200.0% 1141h 044 17 0 to 2000 0.1 % C082 OI in put span calibra- tion R/W Scale factor between the external frequenc y command on terminals L – OI ([...]

ModBus Data Listing Appendix B B–42 Note 1: Assume that the in verter current rating is 10000 (for C041). C143 Logic function select R/W Applies a logic function to calculate [LOG] output state, three options: 00 ... [LOG] = A AND B 01 ... [LOG] = A OR B 02 ... [LOG] = A XOR B 1152h 0443 4 0, 1, 2 — C144 T erminal [11] ON delay R/W Range is 0.0[...]

L200 2 Inverter Appendix B B–43 The follo wing table lists the holding regi sters for the “H” Group Motor Constants. “H” Group Motor Constants Func. Code Name R/W Description Network Data Register Range Res. hex dec. H003 Motor cap acity R/W Thirteen selections: 0 ..... 0.20 kW 1 ..... 0.37 kW 2 ..... 0.40 kW 3 ..... 0.55 kW 4 ..... 0.75 [...]

[...]

Drive P arameter Settings T ab les In This Appendix.... p age — Introduction ................. .................... ................ 2 — Parameter Settings for Keyp ad Entry .............. 2 C[...]

Introduction Appendix C C–2 Intr oduction This appendix lists the user-programmable parameters for the L200 2 s er i es i n ver t er s an d the default v alues for European and U.S. product types. The right-most column of the tables is blank, so you can record v alues you have changed from the default. This in volves just a fe w parameters for mo[...]

L200 2 Inverter Appendix C C–3 Standar d Functions “A” Gr oup Parameters Default Setting User Setting Func. Code Name -FE(F) (EU) -FU (USA) A001 Frequency source setting 01 00 A201 Frequency source setting, 2nd motor 01 00 A002 Run command source setting 01 02 A202 Run command source setting, 2nd motor 01 02 A003 Base frequenc y setting 50.0 [...]

Parameter Settings for Keypad Entry Appendix C C–4 A028 Multi-speed 8 setting 0.0 0.0 A029 Multi-speed 9 setting 0.0 0.0 A030 Multi-speed 10 setting 0.0 0.0 A031 Multi-speed 11 setting 0.0 0.0 A032 Multi-speed 12 setting 0.0 0.0 A033 Multi-speed 13 setting 0.0 0.0 A034 Multi-speed 14 setting 0.0 0.0 A035 Multi-speed 15 setting 0.0 0.0 A038 Jog fr[...]

L200 2 Inverter Appendix C C–5 A062 Frequency lo wer limit setting 0.0 0.0 A262 Frequency lo wer limit setting, 2nd motor 0.0 0.0 A063, A065, A067 Jump (center) frequency setting 0.0 0.0 A064, A066, A068 Jump (hysteresis) frequency width setting 0.5 0.5 A071 PID Enable 00 00 A072 PID proportional gain 1.0 1.0 A073 PID integral time constant 1.0 1[...]

Parameter Settings for Keypad Entry Appendix C C–6 A296 Dec1 to Dec2 frequenc y transi- tion point, 2nd motor 0.0 0.0 A097 Acceleration curve selection 00 00 A098 Deceleration curve selection 00 00 A101 [OI]–[L] input acti ve range start frequency 0.0 0.0 A102 [OI]–[L] input acti ve range end frequency 0.0 0.0 A103 [OI]–[L] input acti ve ra[...]

L200 2 Inverter Appendix C C–7 Fine T uning Functions “B” Group P arameters Default Setting User Setting Func. Code Name -FE(F) (EU) -FU (USA) B001 Selection of automatic restart mode 00 00 B002 Allowable under -voltage po wer failure time 1.0 1.0 B003 Retry wait time before motor restart 1.0 1.0 B004 Instantaneous power f ailure / under- vol[...]

Parameter Settings for Keypad Entry Appendix C C–8 B228 Overload restriction source selection, 2nd motor 00 00 B031 Software lock mode selection 01 0 1 B080 [AM] analog signal gain 100. 100. B082 Start frequency adjustment 0.5 0.5 B083 Carrier frequency setting 5.0 5.0 B084 Initialization mode (parameters or trip history) 00 00 B085 Country code [...]

L200 2 Inverter Appendix C C–9 Intelligent T erminal Functions “C” Group P arameters Default Setting User Setting Func. Code Name -FE(F) (EU) -FU (USA) C001 T erminal [1] function 00 00 C201 T erminal [1] function, 2nd motor 00 00 C002 T erminal [2] function 01 01 C202 T erminal [2] function, 2nd motor 01 01 C003 T erminal [3] function 02 16 [...]

Parameter Settings for Keypad Entry Appendix C C–10 C044 PID deviation le vel setting 3.0 3.0 C052 PID FBV function high limit 100.0 100.0 C053 PID FBV function low limit 0.0 0.0 C071 Communication speed selection 06 04 C072 Node allocation 1. 1. C074 Communication parity selection 00 00 C075 Communication stop bit selection 1 1 C076 Communicatio[...]

L200 2 Inverter Appendix C C–11 Motor Constants Functions “H” Group P arameters Default Setting User Setting Func. Code Name -FE(F) (EU) -FU (USA) H003 Motor capacity Specified by the in verter capacity Specified by the in verter capacity H203 Motor capacity , 2nd setting Specified by the in verter capacity Specified by the in verter capacity[...]

Parameter Settings for Keypad Entry Appendix C C–12 Expansion Car d Functions “P” Group P a rameters Default Setting User Setting Func. Code Name -FE(F) (EU) -FU (USA) P044 Network comm watchdog timer 1.00 1.00 P045 Inv erter action on network comm error 01 01 P046 Polled I/O output instance number 21 21 P047 Polled I/O input instance number [...]

CE–EMC Installation Guidelines In This Appendix.... p age — CE–EMC Installation Guidelines ..................... 2 — Hitachi EMC Recommendations ..................... 6 D[...]

CE–EMC Installation Guidelines Appendix D D–2 CE–EMC Installation Guidelines Y ou are required to satisfy the EMC directive (89/336/EEC) when using an L200 2 in verter in an EU country . T o satisfy the EMC directive an d to comply with standard, follow the guidelines in this section. 1. As user you must ensure that the HF (hi gh frequency) i[...]

L200 2 Inverter Appendix D D–3 4. T ake measures to minimize interference that is frequently coupled in through installa- tion cables. • Separate interfering cables with 0.25m minimum from cables susceptible to inter- ference. A partic ularly critical point is laying para llel cables over longer distances. If two cables intersect (one crosses o[...]

CE–EMC Installation Guidelines Appendix D D–4 Some L200 2 in verters designed for use in Europe (–xxxLFEF/xxxHFEF models) ha ve built-in line f ilters. In verter models –xxxLFE/xxxHFE do not ha ve b uilt-in line f ilters. In the e vent your application needs additiona l f iltering, the following diagrams sho w control panel mounting and wir[...]

L200 2 Inverter Appendix D D–5 L1 L2 L3 PE L200 2 in ver ter with book-type filter M 3~[...]

Hitachi EMC Recommendations Appendix D D–6 Hitachi EMC Recommendations W ARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and ope ration of the equipment and the hazards in volv ed. Failure to observ e this precaution could result in bodily injury . Use the follo wing checklist to[...]

Inde x A A Group functions 3–10 AC reactors 5–3 Acceleration 1–22 , 3–9 characteristic curves 3–28 second function 3–26 two-stage 4–18 Access levels 3–5 , 3–39 , 4–22 Accessories 5–2 ADD frequency 3–31 enable input 4–32 Alarm signal 4–36 , 4–43 Algorithms, torque control 3–5 , 3–63 Ambient temperature 2–10 , A–[...]

Index –2 Choke 2–7 , 5–4 , A–2 Chopper frequency 3–41 Circuit breaker sizes xiv , 2–17 Clearance for ventilation 2–10 Coasting 3–42 Connectors logic terminals 2–4 removal 2–4 serial port B–3 Constant torque 3–18 Constant volts/hertz operation 1–19 Contact information xviii Control algorithms 3–18 Copy unit 1–3 , 3–2 [...]

L200 2 Inverter Index –3 G Glossary of terms A–2 H H Group parameters 3–63 Harmonics A–4 History of trip events 3–7 Horsepower A–4 I IGBT 1–18 , A–4 test method 6–15 Index of terminal functions 4–7 Inertia A–4 Initialization 6–8 codes 3–41 Input circuits 4–4 , 4–9 Inspection electrical mea surements 6–12 IGBT test me[...]

Index –4 N Nameplate 1–4 Navigational map 2–26 , 3–4 trip events 6–7 NEC A–5 NEMA definition A–5 rated installation 1–3 Network communications 1–23 , B–2 detection signal 4–49 , 4–52 error code 6–6 local monitoring 3–8 ModBus data listing B–19 parameter settings B–5 protocol reference B–6 termination resistor B–4[...]

L200 2 Inverter Index –5 R Ratings label 1–4 Reactance A–6 Read/write copy unit 1–3 Ready input 4–34 Rectifier A–6 Reduced torque 3–18 Regenerative braking A–6 Regulation A–6 Regulatory agency approvals 1–4 Relay alarm signal contacts 4–43 as intelligent output 4–36 Remote control 4–29 Reset function 3–60 , 4–24 Restar[...]

Index –6 T Tachometer A–7 Technical support xviii Term definitions A–2 Terminal/program source configuration 2–5 , 2–27 , 3–11 Terminals arrangement 2–19 listing 4–7 torque specs xiii , 2–18 Termination resistor, network B–4 Thermal protection inverter, error code 6–6 motor 4–25 Thermal switc h A–7 Thermistor definition A?[...]