Hitachi SJ200 Series manual

SJ200 Series In ver ter Instruction Man ual • Single-phase Input 200V Class • Three-phase Input 200V Class • Three-phase Input 400V Class After reading this manual, keep it handy for future r eference. Hitachi Industrial Equipment Systems Co., Ltd. Manual Number : NB650XA March 2004 Co v er[...]

SJ200 Inverter i Saf ety Messa ges For the best results with the SJ200 Series in v erter , carefully read this manual and all of the warning labels attached to the in v erter before installing and operating it, and follo w the instructions exactly . K eep th is manual handy for quick reference. Definitions and Symbols A safety instruction (message)[...]

ii General Precautions - Read These Fir st! W ARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar w ith the construction and operation of the equipment and the hazards in volv ed. Failure to observe this precaution could result in bodily injury . W ARNING: The user is responsible[...]

SJ200 Inverter iii W ARNING: Rotating shafts and above -ground electr ical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Inst allation , alignment and maintenance should be performed only by qualified p ersonnel. Factory-recommended test pr[...]

iv Inde x to W arnings and Cautions in This Manual Cautions and W arnings for Orie ntation and Mounting Pr ocedures Wiring - W arnings for Electrical Practices and Wire Specifications CA UTION: Hazard of ele ctrical shock. Disconnect incoming po wer before working on this control. W ait fi ve (5) minutes before remo ving the front cov er . ....... [...]

SJ200 Inverter v Wiring - Cautions f or Electrical Practices W ARNING: “Suitable for use on a circui t capable of deli v ering not more than 5,000 rms symmetrical amperes, 480 V maximum. ” F or models with suf fix H. .... 2–17 HIGH V OL T A GE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or f ire. .... 2–1[...]

vi P owerup T est Caution Messages CA UTION: Remarks for using ground fault interrupter break ers in the main po wer supply: Adjustable freque nc y in verters with CE-f ilters (RFI- filter) and shielded (screened) motor cables ha ve a higher leakage current to ward Earth GND. Especially at the moment of switching ON this can cause an inadvertent tr[...]

SJ200 Inverter vii W arnings for Configuring Drive P arameters Cautions f or Configuring Drive P arameters W arnings for Operations and Monitoring W ARNING: When parameter B012, lev e l of electronic thermal setting, is set to motor FLA rating (Full Load Ampere nameplate rating), the in verter provides solid state motor o verload protection at 115%[...]

viii Cautions f or Operations and Monitoring W ARNING: Be sure not to touch the insi de of the energized in verter or to put any conducti ve object into it. Othe rwise, there is a danger of electric shock and/or fire. ....... 4–3 W ARNING: If power is turned ON when the Run command is already acti ve, the motor will automatically start and injury[...]

SJ200 Inverter ix W arnings and Cautions for T r oub leshooting and Maintenance General W arnings and Cautions W ARNING: Nev er modify the unit. Otherwise, there is a danger of electric shock and/ or injury . CA UTION: W ithstand voltage tests and insula tion resistance tests (HIPO T ) are ex ecuted before the units are shipped, so there is no need[...]

x CA UTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the in verter . When there has been a sudden po wer failure whil e an operation instruction is acti v e, then the unit may restart operation aut omatically afte r the power failure has ended. If there is a possibility that such an occu[...]

SJ200 Inverter xi CA UTION: EFFECTS OF PO WER DIST RIBUT ION SYSTEM ON INVER TER In the cases belo w in volving a general-purpos e in verter , a large peak current can flo w on the po wer supply side, sometimes destroying the con verter module: 1. The unbalance factor of the po wer supply is 3% or higher . 2. The po wer supply capacity is at least [...]

xii CA UTION: When the EEPR OM error E08 occurs, be sure to conf irm th e setting v alues again. CA UTION: When using normally closed acti ve state settings (C011 to C016) for e xter- nally commanded Forw ard or Re verse terminal s [FW] or [R V], the inv erter may start automatically when the e xternal system is power ed OFF or disconnected fr om t[...]

SJ200 Inverter xiii T erminal Tightening T or que and Wire Size The wire size range and tightening torque fo r f ield wiring terminals are presented in the tables below . Wire Connectors W ARNING: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector mus[...]

xiv Cir cuit Breaker and Fuse Sizes The in verter’ s connections to input power mu st include UL Listed in verse time circuit breakers with 600V rating, or UL Listed fuses as sho wn in the table below . Motor Overload Pr otection Hitachi SJ200 in verters pro vide solid state motor o v erload protection, which depends on the proper setting of the [...]

xv SJ200 Inverter Safety Messages Hazardous High Voltage i General Precautions - Read These Fi rst! ii Index to Warnings and Cautions in This Manual iv General Warnings and Cautions ix UL ® Cautions, Warnings, and Instructions xii Table of Contents Revisions xvii Contact Information xviii Chapter 1: Getting Started Introduction 1–2 SJ200 Inverte[...]

xvi Chapter 4: Operations and Monitoring Introduction 4–2 Connecting to PLCs and Other Devices 4–4 Control Logic Signal Specifications 4–6 Intelligent Terminal Listing 4–7 Using Intelligent Input Terminals 4–9 Using Intelligent Output Terminals 4–34 Analog Input Operation 4–51 Analog Output Operation 4–53 PID Loop Operation 4–54 C[...]

SJ200 Inverter xvii Revisions Revision History T able No. Revision Comments Date of Issue Operation Manual No. Initial release of manual NB650X Feb . 2004 NB650X 1 Re vision A Page 4-35 – Added page on internal relay operation Pages 4-37 to 4-50 – Added relay drawing for outputs Index 1-6 – Re vised entire Index, added page I-6 Other minor co[...]

xviii Contact Inf ormation NO TE: T o receive technical support for the Hita chi in verter you purchased, contact the Hitachi in verter deal er from whom you purchased the unit, or the sales of fice or f actory contact listed abov e. Please be prepared to provide the follo wing in verter nameplate information: 1. Model 2. Date of purchase 3. Manufa[...]

Getting Star ted In This Chapter ... p age — Introduction ................. .................... ................ 2 — SJ200 Inverter S pecifications ................ .......... 5 — Introduction to V ariable-Frequency Drives .... 12 — Frequently Asked Questions ......................... 17 1[...]

Introduction Getting Star ted 1–2 Intr oduction Main Features Congratulations on your purchase of an SJ200 Series Hitachi in verter! This in verter dri ve features state-of- the-art circuitry and components to provide high performance. The housing footprint is exceptionally small, giv en the size of the corre- sponding motor . The Hitachi SJ200 p[...]

SJ200 Inverter Getting Star ted 1–3 Operator Interface Options The SJ200 in verter has a remov able k e ypad, as show n to the right (part no. OPE–SRmini). This allows the k eypad to operate the in verter remotely , as shown (belo w , left). A cable (part no. ICS–1 or ICS–3, 1m or 3m) connects the modular connectors of the ke ypad and inv e[...]

Introduction Getting Star ted 1–4 In ver ter Specifications Label The Hitachi SJ200 in verters hav e product labels located on the right side of the housing, as pictured belo w . Be sure to verify that the specifications on the labels match your power source, motor , and application safety requirements. Model Number Con vention The model number f[...]

SJ200 Inverter Getting Star ted 1–5 SJ200 In ver ter Specifications Model-specific tables f or 200V and 400V class in ver ters The follo wing tables are specif ic to SJ200 in verters for the 200V and 400V class model groups. Note that “ General Specif ications ” on page 1–10 apply to both voltag e class groups. Footnotes for all specif icat[...]

SJ200 Inverter Specificatio ns Getting Star ted 1–6 Footnotes for the preceding table and the tables that follo w: Note 1: The protection method conforms to JEM 1030. Note 2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using other motors, care must be taken to pre vent the rated motor current (50/ 60 Hz) from exce[...]

SJ200 Inverter Getting Star ted 1–7 SJ200 In verter Specif ications, continued... Item 200V Class Specif ications, continued SJ200 in verters, 200V models EU version 015NFEF 022NFEF — — — USA version 015NFU 022NFU 037LFU 055LFU 075LFU Applicable motor size *2 kW 1.5 2.2 3.7 5.5 7.5 HP 2 3 5 7.5 10 Rated capacity (kV A) 230V 3.1 4.3 6.9 9.5 [...]

SJ200 Inverter Specificatio ns Getting Star ted 1–8 Item 400V Class Specif ications SJ200 in verters, 400V models EU version 004HFEF 007HFEF 015HFEF 022HFEF USA version 004HFU 007 HFU 015HFU 022HFU Applicable motor size *2 kW 0.4 0.75 1.5 2.2 HP 1/2 1 2 3 Rated capacity (460V) kV A 1.1 1.9 2.9 4.2 Rated input voltage *6 3-phase: 380 to 480V ±10%[...]

SJ200 Inverter Getting Star ted 1–9 Item 400V Class Specif ications, continued SJ200 in verters, 400V models EU version 030HFEF 040HFEF 055HFEF 075HFEF USA version — 040HFU 055HFU 075HFU Applicable motor size *2 kW 3.0 4.0 5.5 7.5 HP 4 5 7.5 10 Rated capacity (460V) kV A 6.2 6.6 10.3 12.7 Rated input voltage *6 3-phase: 380 to 480V ±10%, 50/60[...]

SJ200 Inverter Specificatio ns Getting Star ted 1–10 General Specifications The follo wing table applies to all SJ200 in verters. Item General Specif ications Protectiv e housing *1 IP20 Control method Sinusoidal Pulse W idth Modulation (PWM) control Carrier frequency 2kHz to 14kH z (default setting: 5kHz) Output frequency range *4 0.5 to 400 Hz [...]

SJ200 Inverter Getting Star ted 1–11 Signal Ratings Detailed ratings are in “ Control Logic Signal Specifications ” on page 4–6 . Other functions A VR function, curved accel/ decel prof ile, upper and lo wer limiters, 16-stage speed profile, f ine ad justment of start frequency , carrier frequency change (2 to 14 kHz), frequency jump, gain [...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–12 Intr oduction to V ariable-Frequency Drives The Purpose of Motor Speed Contr ol for Industry Hitachi in verters provide speed control fo r 3-phase A C induction motors. Y ou connect A C power to the in verter , and connect the in verter to the motor . Many applications benefit from [...]

SJ200 Inverter Getting Star ted 1–13 T orque and Constant V olts/Her tz Operation In the past, A C variab le speed dri ves used an open loop (scalar) technique to control speed. The constant-volts-per -hertz operation maintains a constant ra tio between the applied voltage and the applied frequenc y . W ith these conditions, A C induction motors [...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–14 In ver ter Output to the Motor The A C motor must be connected only to the in verter’ s output terminals. The output terminals are uniquely labeled (to dif ferentiate them from the input terminals) with the designations U/T1, V/T2, and W/T3. This corresponds to typical motor lead [...]

SJ200 Inverter Getting Star ted 1–15 Intelligent Functions and P arameters Much of this manual is de voted to describ ing how to use in ve rter functions and how to conf ig- ure in verter parameters. The in verter is micro- processor- controlled, and has many indepen dent functions. The microprocessor has an on-board EEPR OM for parameter storage[...]

Introduction to Varia ble-Frequency Drives Getting Star ted 1–16 V elocity Pr ofiles The SJ200 in verter is capable of sophisticated speed control. A graphi cal representation of that capability will help you understand and conf igure the associated parameters. This manual makes use of the v elocity profile graph used in industry (shown at right)[...]

SJ200 Inverter Getting Star ted 1–17 Frequentl y Asked Questions Q. What is the main advantage in using an in verter to dri ve a motor , c ompared to alternativ e solutions? A. An in verter can vary the motor speed with very little loss of eff iciency , unlike mechanical or hydraulic speed control solutions. The resulting ener gy sa vings usually[...]

Frequently Asked Qu es tions Getting Star ted 1–18 Q. Why does the manual or other document ation use termin ology such as “200V class” instead of naming the actual v oltage, such as “230 V A C?” A. A specific in verter model is set at the factory to work across a v oltage range particular to the destination country fo r that model. The m[...]

SJ200 Inverter Getting Star ted 1–19 Q. Ho w will I kno w if my application will require resistiv e braking? A. For ne w applications, it may be dif f icult to tell before you actually test a motor/driv e solution. In general, some applications can rely on system losses such as friction to serve as the decelerating force, or otherwise can tolerat[...]

In ver ter Mounting and Installation In This Chapter .... p age — Orientation to Inverter Features ...................... 2 — Basic System Description .................. ............. 8 — S tep-by-S tep Basic Installation ........................ 9 — Powerup T est ................................................ 23 — Using the Front Panel[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–2 Orientation to In ver ter Features Unpack ing and Inspection Please take a fe w moments to unpack your new SJ200 in verter and perform these steps: 1. Look for any damage that may ha ve occurred during shipping. 2. V e rify the contents of the box include: a. One SJ200 i[...]

SJ200 Inverter In v er t er Mounting and Installation 2–3 In ver ter Ke ypad Remov al and Installation K eypad Removal - The SJ200 has a remo vable ke ypad. T o remov e the keypad, locate the retention latch as sho wn to the right. Press downw ard on the latch, while gently pulling to ward you. The k eypad will tilt forw ard, as two retaining tab[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–4 Fr ont Housing Co ver HIGH V OL T A GE: Hazard of electrical shock. Disconnect incoming power before working on this control. W ait fi ve (5) minutes before removing the front co ver . Hou si ng Cove r R emova l - The front housing cov er is held in place by two pairs of[...]

SJ200 Inverter In v er t er Mounting and Installation 2–5 Logic Connector Intr oduction After removing the front housing co ver , take a moment to become familiar with the connectors, as sho wn below . Logic Connector Removal/Replacement - The two 8-position main logic connectors are remov able from the circuit board to m ake testing or service m[...]

Orientation to I nverter Features In v er t er Mounting and Installation 2–6 DIP Switch Intr oduction The in verter has three (3) internal DIP switch es, located to the right of the logic connec- tors as sho wn belo w . This section provid es an introduction, and refers you to other chapters that discuss each DIP switch in depth. The SR/SK (Sourc[...]

SJ200 Inverter In v er t er Mounting and Installation 2–7 Po wer Wiring Access - First, ensure no power source of an y kind is connected to the in verter . If power has been connected, w ait fi ve minutes after po werdown and ve rify the Po wer LED is OFF to proceed. After removing the front housing co ver , the housing partition that covers the [...]

Basic System Description In v er t er Mounting and Installation 2–8 Basic System Description A motor control system will obviously include a motor and in v erter , as well as a breaker or fuses for safety . If you are connecting a motor to the in v erter on a test bench just to get started, that’ s all you may need for no w . But a system can a[...]

SJ200 Inverter In v er t er Mounting and Installation 2–9 W ARNING: In the cases below in v olving a general-purpose in verter , a large peak current can flo w on the po wer supply side , sometimes destroying the con verter module: 1.The unbalance factor of the po wer supply is 3% or higher . 2.The po wer supply capacity is at least 10 times grea[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–10 Choosing a Mounting Location Step 1: Study the follo w ing caution messages associated with mounting the in verter . This is the time when mistakes are most likely to occur that will result in expensi ve re work, equipment damage, or personal injury . CA UTION: Be sure [...]

SJ200 Inverter In v er t er Mounting and Installation 2–11 Ensure Adequate V e ntilation Step 2: T o summarize the caution messages—you will need to f ind a solid, non-flamma- ble, vertical surface that is in a relatively clean and dry en vironment. In order to ensure enough room for air circulation around the in vert er to aid in cooling, main[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–12 Check In ver ter Dimensions Step 4: Locate the applicable drawing on th e follo wing pages for your inv erter . Dimensions are giv en in mill imeters (inches) format. NO TE: Some in verter housings require two moun ting scre ws, while others require four . Be sure to us[...]

SJ200 Inverter In v er t er Mounting and Installation 2–13 Dimensional drawings, continued ... SJ200–004NFEF , –004NFU , –005NFEF[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–14 Dimensional drawings, continued... SJ200–007NFEF , –007NFU , –01 1NFEF , –004HFEF , –004HFU[...]

SJ200 Inverter In v er t er Mounting and Installation 2–15 Dimensional drawings, continued ... SJ200–007HFEF , –007HFU[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–16 Dimensional drawings, continued... SJ200–015NFEF , –015NFU , –022NFEF , –022NFU , –037LFU , –015HFEF , –015HFU , –022HFEF , –022HFU, –-030HFEF , –040HFEF , –040HFU[...]

SJ200 Inverter In v er t er Mounting and Installation 2–17 Prepare for Wiring Step 5: It is ve ry important to perform the wi ring steps carefully and correctly . Before proceeding, please study the caution and warning messages belo w . W ARNING: “Use 60/75°C Cu wire only” or equiv alent. W ARNING: “Open T ype Equipment. ” W ARNING: “S[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–18 Determining Wire and Fuse Sizes The maximum motor currents in your applic ation determines the recommend ed wire size. The follo wing table gi ves the wire size in A WG. The “Po wer Lines” colu mn applies to the in verter input po wer , output wires to the motor , t[...]

SJ200 Inverter In v er t er Mounting and Installation 2–19 T erminal Dimensions and T or que Specs The terminal scre w dimensions for all SJ200 in verters are listed in table below . This information is useful in sizing spade lug or ring lug connectors for wire terminations. CA UTION: F asten the scre ws with the specif ied fastening torque in th[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–20 Please use the terminal arrangement belo w corresponding to your in verter model. NO TE: An in verter po wered by a portable po we r generator may recei ve a disto rted power w a v eform, ov erheating the generator . In general, the generator capacity should be fi ve ti[...]

SJ200 Inverter In v er t er Mounting and Installation 2–21 CA UTION: Be sure not to connect an A C po wer supply to the output terminals. Other- wise, there is the possibility of damage to th e in verter and the danger of injury and/or fir e . CA UTION: Remarks for using ground f ault interr upter breakers in the main po wer supply: Adjustable fr[...]

Step-by-St ep Ba sic Installation In v er t er Mounting and Installation 2–22 Wire the In ver ter Output to Motor Step 7: The process of motor selection is beyond the scop e of this manual. Ho we ver , it must be an A C induction motor with three phases. It should also come with a chassis ground lug. If the motor does not ha ve three po wer input[...]

SJ200 Inverter In v er t er Mounting and Installation 2–23 Uncover the In ver ter V ents Step 8: After mounting and wiring the in verter , remov e any cov e rs from the in verter housing. This includes material ov er the side ventilation ports. W ARNING: Make sure the input po wer to the in verter is OFF . If th e driv e has been po wered, leav e[...]

Powerup Test In v er t er Mounting and Installation 2–24 Pre-test and Operational Precautions The follow ing instructions apply to the powerup test, or to an y time the inv erter is powered and operating. Please study the follo wing instructions and messages before proceeding with the po werup test. 1. The po wer supply must ha ve fusing suitable[...]

SJ200 Inverter In v er t er Mounting and Installation 2–25 Using the Fr ont P anel Ke ypad Please take a moment to familiarize yourself with the keypad layout sho wn in the figure belo w . The display is used in programming th e in verter’ s parameters, as well as monitor- ing specif ic parameter values during operation. Ke y and Indicator Leg [...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–26 Ke ys, Modes, and Parameter s The purpose of the ke ypad is to provide a way to change modes and parameters. The term function applies to both monitoring modes and parameters. These are all accessible through function codes that are primarily 4-char acter codes. The va rious[...]

SJ200 Inverter In v er t er Mounting and Installation 2–27 Ke ypad Navigational Map The SJ200 Series in verter dri ves hav e ma ny programmable functi ons and parameters. Chapter 3 will cover these in detail, b ut you need to access just a few items to perform the po werup test. The menu structure makes use of function codes and parameter codes t[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–28 Selecting Functions and Editing P arameters T o prepare to run the motor in the po werup test, this section will show ho w to configure the necessary parameters: 1. Conf irm the TM/PRG DIP switch setting. 2. Select the ke ypad potentiometer as th e source of motor speed comm[...]

SJ200 Inverter In v er t er Mounting and Installation 2–29 If the Potentiometer Enable LED is OFF , follow the steps belo w . Select the K eypad for the R U N Command - The R UN command causes the i n verter to accelerate the motor to the selected speed. The Run command can arri ve from va rious sources, including the control terminals, the Run k[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–30 Set the Motor Base Fr equency - The motor is designed to operate at a specif ic A C frequency . Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifications. Then follo w t he steps belo w to verify the setting or correct it for your moto[...]

SJ200 Inverter In v er t er Mounting and Installation 2–31 Set the Moto r Curr ent - The in verter has thermal ov erload protection that is designed to protect the in verter and motor from ov erheating due to an excessi ve load. The in verter’ s uses the motor’ s current rating to calculate the time-based heat ing ef fect. This protection dep[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–32 Set the Number of Motor Poles - The motor’ s internal wi nding arrangement deter- mines its number of magnetic poles. The sp ecif ications label on the motor usually indicates the number of poles. For proper ope ration, verify the parameter setting matches the motor poles.[...]

SJ200 Inverter In v er t er Mounting and Installation 2–33 Monitoring P arameters with the Displa y After using the ke ypad for parameter editing, it’ s a good idea to switch the in verter from Program Mode to Monitor Mode. The PRG LED will be OFF , and the Hertz or Ampere LED indicates the display units. For the po werup test, monitor the moto[...]

Using the Front Panel Keypad In v er t er Mounting and Installation 2–34 P owerup T est Obser vations and Summary Step 10: Reading this section will help you make some useful observ ations when f irst running the motor . Err o r Co de s - If the in verter displays an error code (format is “ E x x ”), see “ Monitoring T rip Events, History ,[...]

Configuring Drive P arameter s In This Chapter .... p age — Choosing a Programming Device ................... 2 — Using Keypad Devices .................... ................ 3 — “D” Group: Monitoring Functions ..................... 6 — “F” Group: Main Profile Parameters ................ 8 — “A” Group: S tandard Functions ......[...]

Choosing a Programmin g Device Configuring Drive P arameters 3–2 Choosing a Pr ogramming Device Intr oduction Hitachi v ariable frequenc y dri ves (in verte rs) use the latest electronics technology for getting the right A C wav eform to the motor at the right time. The benefits are many , including energy sa vings and higher machin e output or p[...]

SJ200 Inverter Configuring Drive P arameters 3–3 Using K e ypad De vices The SJ200 Series in v erter fr ont ke ypad contains all the elements for both monitoring and programming parameters. The ke ypad layout is pictured belo w . All other programming de vices for the in verter hav e a s imilar ke y arrangement and function. Ke y and Indicator Le[...]

Using Keypad Devices Configuring Drive P arameters 3–4 Ke ypad Navigational Map Y ou can use the inv erter’ s front panel keypad to na vigate to any parameter or fun ction. The diagram below sho ws the basic navigational map to access these items. NO TE: The in verter 7-se gment display shows lo wer case “b” and “d, ” meaning the same a[...]

SJ200 Inverter Configuring Drive P arameters 3–5 Operational Modes The R UN and PRG LEDs tell just part of the story; Run Mode and Program Modes are independent modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode. This is a very important ability , for it sho ws tha[...]

“D” Group: Monitoring Fun ctions Configuring Drive P arameters 3–6 “D” Gr oup: Monitoring Functions Y ou can access important system paramete r values with the “D” Group monitoring functions, whether the in verter is in R un Mode or Stop Mode. After selecting the function code number for the parameter you wa nt to monitor , press the [...]

SJ200 Inverter Configuring Drive P arameters 3–7 T rip Event and Histor y Monitoring The trip e vent and history monitoring featur e lets you cycle through related information using the ke ypad. See “ Monitoring T rip Events, History , & Conditions ” on page 6–5 for more details. D007 Scaled output frequency monitor Displays the output [...]

“F” Group: Main Pr ofile Parameters Configuring Drive P arameters 3–8 “F” Gr oup: Main Profile P arameters The basic frequency (speed) pro file is defined by parameters contain ed in the “F” Group as shown to the right. The set running frequency is in Hz, b ut accelera- tion and deceleration are specified in the time duration of the r[...]

SJ200 Inverter Configuring Drive P arameters 3–9 “A” Gr oup: Standard Functions Contr ol Source Settings The in verter provides fle xibility in ho w you control Run/Stop operation and set the output frequenc y (motor speed). It has othe r control sources that can ov erride the A001/ A002 settings. Parameter A001 sets the sour ce selection for[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–10 Run Command Sour ce Setting - For parameter A002, the follo wing table provides a further description of each option, and a refe rence to other page(s) for more information A001/A002 Override Sour ces - The in verter allows some sources to o verride the settings for output freq[...]

SJ200 Inverter Configuring Drive P arameters 3–11 The in verter has other control sources that can temporarily override the parameter A001 setting, forcing a dif ferent output frequenc y source. The follo wing table lists all frequency source setting methods and their relati ve priority (“1” is the highest priority). The in verter also has ot[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–12 Basic P arameter Settings These settings af fect the most fundamental be ha vior of the in verter—the outputs to the motor . The frequency of the in verter’ s A C output determines the motor speed. Y ou may select from three different sources for th e reference speed. Durin[...]

SJ200 Inverter Configuring Drive P arameters 3–13 Analog Input Settings The in verter has the capability to accept an external analog input that can command the output frequenc y to the motor . V oltage i nput (0 –10V) and current input (4–20mA) are av ailable on separate terminals ([O] and [OI] , respectiv ely). T erminal [L] serves as signa[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–14 Multi-speed and Jog Frequency Setting The SJ200 in verter has the capability to stor e and output up to 16 preset frequencies to the motor (A020 to A035). As in tradit ional motion terminology , we call this multi-speed pr ofile capability . These preset frequencies are se lect[...]

SJ200 Inverter Configuring Drive P arameters 3–15 The jog speed setting is used whenev er the Jog command is acti ve. The jog speed setting range is arbitrarily limited to 10 Hz, to provide safety during manual operation. The acceleration to the jog frequency is instan taneous, b ut you can choose from three modes for the best method for stopping[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–16 T orque Contr ol Algorithms The in verter generates the motor output according to the V/f algorithm or the intelli- gent sensorless vector control alg orithm. Parameter A044 selects the inv erter algorithm for generating the frequency output, as sho wn in the diagram to the rig[...]

SJ200 Inverter Configuring Drive P arameters 3–17 breakpoint of the boost (point A on the gr aph) by using parameters A042 and A043. The manual boost is calculated as an addition to the standard V/f curve. NO TE: Manual torque boost is not operational when intelligent sensorless vector control is in use. Be aw are that running the motor at a lo w[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–18 A242 Manual torque boost va lue, 2nd motor Can boost starting torque between 0 and 20% abov e normal V/f curve, range is 0.0 to 20.0% ✔ 0.0 0.0 % 2VBst V 0000. 0% A043 Manual torque boost frequency adjustment Sets the frequency of the V/f breakpoint A in graph (top of pre vio[...]

SJ200 Inverter Configuring Drive P arameters 3–19 DC Braking Settings The DC braking feature can provide additional stopping torque when compared to a normal deceleration to a stop. DC braking is particularly useful at low speeds when normal decelera- tion torque is minimal. When you enable DC braking, the in v erter injects a DC voltage into the[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–20 Frequency-related Functions Frequency Limits – Upper and lo wer limits can be imposed on the inv erter output frequency . These limit s will apply regard less of the source of the speed refer- ence. Y ou can configure the lo wer frequency limit to be greater than zero as show[...]

SJ200 Inverter Configuring Drive P arameters 3–21 Jump Fr equencies – Some motors or machines exhi bit resonances at particular speed(s), which can be destructi ve for prolonged running at those speeds. The in verter has up to three jump fr equencies as sho wn in the graph. The hysteresis around the jump frequencies causes the in verter output [...]

“A” Group: Standard Function s Configuring Drive P arameters 3–22 PID Contr ol When enabled, the built-in PID loop calculates an ideal in verter output v alue to cause a loop feedback process v ariable (PV) to move closer in v alue to the setpoint (SP). The frequency command serv es as the SP . The PID loop algorithm will read the analog inpu[...]

SJ200 Inverter Configuring Drive P arameters 3–23 A utomatic V oltage Regulation (A VR) Function The automatic voltage re gulation (A VR) featur e keeps the in verter output wav eform at a relati vely constant amplitude during po wer input fluctuations. This can be useful if the installation is subject to input voltage fluctuations. Ho wev er , t[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–24 Second Acceleration and Deceleration Functions The SJ200 in verter features two-stage accele ration and deceleration ramps. This gi ves flexibility in the prof ile shape. Y ou can specify the frequency transition point, the point at which the standard acceleration (F002) or dec[...]

SJ200 Inverter Configuring Drive P arameters 3–25 NO TE: F or A095 and A096 (and for 2nd motor settings), if you set a very rapid Acc1 or Dec1 time (less than 1.0 second), the inv erter ma y not be able to change rates to Acc2 or Dec2 before reaching the target frequenc y . In that case, the inv erter decreases the rate of Acc1 or Dec1 in order t[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–26 Accel/Decel Standard acceleration and deceleration is linear . The in v erter CPU ca n also calculate an S-curve acceleration or deceleration curve as sho wn. This profile is useful for fa voring the load characteristics in particu- lar applications. Curve settings for accelera[...]

SJ200 Inverter Configuring Drive P arameters 3–27 Additional Analog Input Settings Input Range Settings – The parameters in the following table adjust the input charac- teristics of the analog current input. When using the inputs to command the in verter output frequenc y , these parameters adjust th e starting and ending ranges for the current[...]

“A” Group: Standard Function s Configuring Drive P arameters 3–28 Analog Input Calculate Function – The in verter can mathematically combine two input sources into one value. The Calculate f unction can either add, subtract, or multiply the two selected sources. This pro vides the flexibility needed by v arious applica- tions.Y ou can use t[...]

SJ200 Inverter Configuring Drive P arameters 3–29 ADD Fr equency – The in verter can add or subtract an of fset value to the output frequency setting which is specif ied by A001 (will work with any of the f ive possible sources). The ADD Frequency is a v alue you can store in parameter A145. The ADD Frequency is summed with or subtracted from t[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–30 “B” Gr oup: Fine T uning Functions The “B” Group of functions and parameters adju st some of the more subtle b ut useful aspects of motor control and system conf iguration. A utomatic Restar t Mode The restart mode determines how the in verter will resume operation a[...]

SJ200 Inverter Configuring Drive P arameters 3–31 Electr onic Thermal Overload Alarm Setting The thermal ov erload detection protects the in verter and motor from ov erheating due to an excessi ve load. It uses a current/in verse time curve to determine the trip point. First, use B013 to select the torque charac- teristic that matches your load. [...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–32 you must set the thermal ov e rload threshold in terms of current (a mperes) for parameter B012. The range is 20% to 120% of the rated current for each in verter model. If the current exceeds the le vel you specify , the in verter will trip and log an e vent (error E05) in t[...]

SJ200 Inverter Configuring Drive P arameters 3–33 Overload Restriction If the in verter’ s output current e xceeds a preset current le vel you specify during acceleration or constant speed, the ov erload restriction feature automatically reduces the output frequenc y to restrict the ov erload. This feature does not generate an alarm or trip ev [...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–34 Software Loc k Mode The software lock function keeps personnel fr om accidentally cha nging parameters in the in verter memory . Use B031 to select from various protection le vels. The table belo w lists all combinations of B031 option codes and the ON/OFF state of the [SFT][...]

SJ200 Inverter Configuring Drive P arameters 3–35 NO TE: T o disable parameter editing when using B031 lock mo des 00 and 01, assign the [SFT] function to one of the intelligent input terminals. See “ Software Lock ” on page 4–22 . “B” Function Run Mode Edit Defaults Func. Code Name / SR W Display Description –FEF (EU) –FU (USA) Uni[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–36 Miscellaneous Settings The miscellaneous settings include scaling factors, initialization modes, and o thers. This section cov e rs some of the most importa nt settings y ou may need to configure. B080: [AM] analog signal gain – This parameter allows you to scale the analo[...]

SJ200 Inverter Configuring Drive P arameters 3–37 “B” Function Run Mode Edit Defaults Func. Code Name / SR W Display Description –FEF (EU) –FU (USA) Units B080 [AM] analog signal gain Adjust of analog output at terminal [AM], range is 0 to 255 ✘ 100. 100. — AM-Adj 00100% B082 Start frequency adjust- ment Sets the starting frequency fo[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–38 B091/B088: Stop Mode / Restart Mode Conf iguration – Y ou can conf igure ho w the in verter performs a standard stop (each time Run FWD and REV signals turn OFF). Setting B091 determines whether the in verter will control the deceleration, or whether it will perform a free[...]

SJ200 Inverter Configuring Drive P arameters 3–39 “B” Function Run Mode Edit Defaults Func. Code Name / SR W Display Description –FEF (EU) –FU (USA) Units B088 Restart mode after FRS Selects ho w the in verter resumes operation when the free-run stop (FRS) is cancelled, two options: 00 ... Restart from 0Hz 01 ... Restart from frequency de[...]

“B” Group: Fine Tuning Fun ctions Configuring Drive P arameters 3–40 B150 Carrier mode Automatically reduces the carrier frequency as the ambient temperature increases. T wo option codes: 00 ... Disable 01 ... Enable ✘ 00 00 — Cr-DEC OFF “B” Function Run Mode Edit Defaults Func. Code Name / SR W Display Description –FEF (EU) –FU ([...]

SJ200 Inverter Configuring Drive P arameters 3–41 “C” Gr oup: Intellig ent T erminal Functions The six input terminals [ 1] , [ 2] , [ 3] , [ 4] , [ 5] , and [ 6] can be conf igured for any of 19 dif ferent functions. The next tw o tables sho w ho w to configure the six terminals. The inputs are logical, in that they are either OFF or ON. W e[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–42 The input logic con vention is programmable for each of the six inputs. Most inputs default to normally open (acti v e high), b ut you ca n select normally closed (active lo w) in order to in vert the sense of the logic. NO TE: An input terminal configured for opt io[...]

SJ200 Inverter Configuring Drive P arameters 3–43 Input Function Summary T able – This table show s all twenty-four intelligent input functions at a glance. Detailed descriptions of these functions, re lated parameters and settings, and example wiring diagrams are in “ Using Intelligent Input T erminals ” on page 4–9 . Input Function Summ[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–44 13 USP Unattended Start Protection ON On po werup, the in verter will not resume a Run command (mostly used in the US) OFF On powerup, the in verter will resume a Run command that was acti ve before po wer loss 15 SFT Software Lock ON The keypad and remote programmin[...]

SJ200 Inverter Configuring Drive P arameters 3–45 Note 1: When using the Multi-speed Select settings CF1 to CF4, do not display parameter F001 or change the v alue of F 001 while the in verter is in Run Mode (motor running). If it is necessary to check the v alue of F001 during Run Mode, please monitor D001 instead of F001. 24 PIDC PID Reset O N [...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–46 Output T erminal Configuration The in v erter provides configuration for lo gi c (discrete) and analog outputs, sho wn in the table belo w . The output logic con vention is programmabl e for terminals [11], [12], and the alarm relay terminals. The open-collector outp[...]

SJ200 Inverter Configuring Drive P arameters 3–47 Output Function Summary T able – This table sho ws all ten functions for the logical outputs (terminals [11], [12]) at a glance. Detailed descriptions of these functions, related parameters and settings, a nd example wiring diagrams are in “ Using Intelligent Output T erminals ” on page 4–[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–48 Analog Function Summary T able – This table shows both functions for the analog voltage output [AM] terminal, conf igured by C028. More information on using and calibrating the [AM] output terminal is in “ Analog Output Operation ” on page 4–53 . Output Funct[...]

SJ200 Inverter Configuring Drive P arameters 3–49 The Error for the PID loop is the magni- tude (absolute v alue) of the dif ference between the Setpoint (desired v alue) and Process V a riable (actual v alue). The PID output de viation signal [OD] (output terminal function option code 04) indicates when the error magnitude has exceeded a magnitu[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–50 Netw ork Communication Settings The following table lists parameters that c onfigure the inverter’s serial communications port. The settings affect how the inverter communicates with a digital operator (such as SRW–0EX), as well as a ModBus network (fo r networke[...]

SJ200 Inverter Configuring Drive P arameters 3–51 Analog Signal Calibration Settings The functions in the follo wing table confi gure the signals for the analog output termi- nals. Note that these settings do not change the current/v oltage or sink/source character- istics—only the zero and span (scaling) of the signals. NO TE: When you restore[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–52 Miscellaneous Functions The follo wing table contains miscellaneous functions not in other function groups. “C” Function Run Mode Edit Defaults Func. Code Name / SR W Display Description –FEF (EU) –FU (USA) Units C091 Debug mode enable Displays debug paramete[...]

SJ200 Inverter Configuring Drive P arameters 3–53 Output Logic and Timing Logic Output Function – The in verter has a b uilt-in logi c output feature. Y ou can select any tw o of the other nine intelligent output options for internal inputs. Then, conf igure the logic function to apply the logical AND, OR, or XOR (exclusi ve OR) operator as des[...]

“C” Group: Intelligent Terminal Functions Configuring Drive P arameters 3–54 Output Sign al ON /OFF Delay Function - Intelligent outputs including terminals [11], [12], and the output relay, have configurable signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF tr ansitions, or both. Signal transition delays are v[...]

SJ200 Inverter Configuring Drive P arameters 3–55 “H” Gr oup: Motor Constants Functions The “H” Group parameters configure the in verter for the motor characteristics. You must manually set H003 and H004 values to match the motor. Parameters H006 and H007 are factory-set. If you want to reset the parameters to the factory default settings[...]

Operations and Monitoring In This Chapter .... p age — Introduction ................. .................... ................ 2 — Connecting to PLCs and Other Devices ......... 4 — Control Logic Signal S pecifications ................. 6 — Intelligent T erminal Listing .................. ............. 7 — Using Intelligent Input T erminals [...]

Introduction Operations and Monitoring 4–2 Intr oduction The pre vious material in Chapter 3 gav e a reference listing of all the programmable functions of the in verter . W e suggest that you first scan through the listing of in ve rter functions to gain a general familiarity . This chapter will build on that knowledge in the following w ays: 1.[...]

SJ200 Inverter Operations and Monitoring 4–3 W arning Messages for Operating Pr ocedures Before continuing, please read the follo wing W arning messages. W ARNING: Be sure to turn ON the input po wer supply only after closing the front case. While the in v erter is energized, be sure not to open the front case. Otherwise, ther e is the danger of [...]

Connecting to PLCs and Other Devices Operations and Monitoring 4–4 Connecting to PLCs and Other De vices Hitachi in verters (dri ves) are useful in many types of applications . During installation, the in verter ke ypad (or other programming de vice) will facilitate the initial configura- tion. After installation, the in verter will ge nerally re[...]

SJ200 Inverter Operations and Monitoring 4–5 Example Wiring Diagram The schematic diagram below pro vides a gene ral example of logic connector wirin g, in addition to basic po wer and motor wiring co ve red in Chapter 2. The goal of this chapter is to help you determine the proper connecti ons for the v arious terminals shown belo w for your spe[...]

Control Logic Signal Specifications Operations and Monitoring 4–6 Contr ol Logic Signal Specifications The control logic connectors are located just behind the front housing co ver . The relay contacts are just to the left of the logic connectors. Connector la beling is sho wn below . Specifications for th e logic connection terminals are in the [...]

SJ200 Inverter Operations and Monitoring 4–7 Intelligent T erminal Listing Intelligent Inputs Use the follo wing table to locate pages for in telligent i nput material in this chapter . Intelligent INPUTS Symbol Code Name Page FW 00 Forward Run/Stop 4–12 R V 01 Rev erse Run/Stop 4–12 CF1 02 Multi-speed Select, Bit 0 (LSB) 4–13 CF2 03 Multi-[...]

Intelligent Terminal Listing Operations and Monitoring 4–8 Intelligent Outputs Use the follo wing table to locate pages for in telligent output material in this chapter . Intelligent OUTPUTS Symbol Code Name Page R UN 00 Run Signal 4–37 F A1 01 Frequency Arri val T ype 1 – Constant Speed 4–38 F A2 02 Frequency Arri val T ype 2 – Over -fre[...]

SJ200 Inverter Operations and Monitoring 4–9 Using Intelligent Input T erminals T erminals [1], [2], [3], [4], [5], and [6] are identical, programmable inputs for general use. The input circuits can use the in verter’ s internal (isolated) +24V f ield supply or an external po wer supply . This section descri bes input circuits operation and ho [...]

Using Intelligent Input Terminals Operations and Monitoring 4–10 The two diagrams belo w show input wiring circ uits using the in verter’ s internal +24V supply . Each diagram shows the connection for simple switch es, or for a field de vice with transistor outputs. Note that in the lo wer diagram, it is necessary to connect terminal [L] only w[...]

SJ200 Inverter Operations and Monitoring 4–11 The two diagrams belo w sho w input wiring circ uits using an external supply . If using the upper wiring diagram, be sure to use a diode wi th the external supply . This will prev ent a power supply contention in case the SR/SK switch is accidentally placed in the incorrect position. Be sure to use t[...]

Using Intelligent Input Terminals Operations and Monitoring 4–12 Forwar d Run/Stop and Re verse Run/Stop Commands: When you input the Run command via the terminal [FW], the in verter ex ecutes the Forw ard Run command (high) or Stop command (lo w). When you input the Run command via the terminal [R V], the in verter ex ecutes the Rev erse Run com[...]

SJ200 Inverter Operations and Monitoring 4–13 Multi-Speed Select The in verter can store up to 16 dif ferent target frequencies (speeds) that the motor output uses for steady-state run condition. These speeds are acces- sible through programming f our of the intelligent terminals as binary-encoded inputs CF1 to CF4 per the table to the right. The[...]

Using Intelligent Input Terminals Operations and Monitoring 4–14 While using the multi-speed capability, you can monitor the present frequency with monitor function D001 during each se gment of a mul ti-speed operation. NO TE: When using the Multi-speed Sel ect setti ngs CF1 to CF4, do not display parame- ter F001 or change the value of F001 whil[...]

SJ200 Inverter Operations and Monitoring 4–15 Jogging Command The Jog input [JG] is used to command the motor to rotate slowly in small increments for manual operation. The speed is limited to 10 Hz. The frequency for the jogging opera- tion is set by parameter A038. Jogging does not use an acceleration ramp, so we recom- mend setting the jogging[...]

Using Intelligent Input Terminals Operations and Monitoring 4–16 External Signal f or DC Braking When the terminal [DB] is turned ON, the DC braking feature is enabled. Set the follow- ing parameters when the external DC braking terminal [DB] is to be used: • A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds. • A054 – [...]

SJ200 Inverter Operations and Monitoring 4–17 Set Second Motor If you assign the [SET] function to an intellig ent input terminal, you can select between two sets of motor parameters. The second pa rameters store an alternate set of motor characteristics. When the terminal [SET] is turned ON, the in verter will use the second set of parameters to[...]

Using Intelligent Input Terminals Operations and Monitoring 4–18 T wo-sta ge Acceleration and Deceleration When terminal [2CH] i s turned ON, the in verter changes the rate of acceleration and deceleration from the initial settings (F002 and F003) to use the second set of accelera- tion/deceleration v alues. When the terminal is turned OFF , the [...]

SJ200 Inverter Operations and Monitoring 4–19 Free-run Stop When the terminal [FRS] is turned ON, the in v erter stops the output and the motor enters the free-run state (coasting). If terminal [F RS] is turned OFF , the output resumes sending power to the motor if the Run command is s till acti ve. The free-run stop feature works with other para[...]

Using Intelligent Input Terminals Operations and Monitoring 4–20 External T rip When the terminal [EXT] is turned ON, the in verter enters the trip state, indicates error code E12, and stops the output. This is a gene ral purpose interrupt type feature, and the meaning of the error depends on what you conn ect to the [EXT] terminal. Ev en if the [...]

SJ200 Inverter Operations and Monitoring 4–21 Unattended Start Protection If the Run command is already set when po wer is turned ON, the in verter starts running immediately after po werup. The Unattended Start Protection (USP) function prev ents that automatic startup, so that the in verter will not run without outside intervention. When USP is[...]

Using Intelligent Input Terminals Operations and Monitoring 4–22 Software Loc k When the terminal [SFT] is turned ON, the data of all the parameters and functions (except the output frequenc y , depending on the setting of B031) is locked (prohibited from editing). When the data is locked, th e k e ypad keys cannot edit in verter parameters. T o [...]

SJ200 Inverter Operations and Monitoring 4–23 Analog Input Current/V oltage Select The [AT] terminal selects whet her the inverter uses the volta ge [O] or current [OI] input terminals for external frequency control. Wh en intelligent input [A T] is ON, you can set the output frequency by applyin g a current inp u t signal at [OI]-[L]. When the [[...]

Using Intelligent Input Terminals Operations and Monitoring 4–24 Reset In ver ter The [RS] terminal causes the inverter to execute the reset operati on. If the inverter is in Trip Mode, the reset cancels the Trip state. When the signal [RS] is turned ON and OFF, the inverter executes the reset operation. The minimum pulse width for [RS] must be 1[...]

SJ200 Inverter Operations and Monitoring 4–25 Thermistor Thermal Pr otection Motors that are equipped with a thermisto r can be protected from ov erheating. Input terminal [6] has the unique ability to sense a thermistor resistance. When the resistance va lue of the thermistor connected to terminal [TH] (6) and [L] is more than 3 k Ω ±10%, the[...]

Using Intelligent Input Terminals Operations and Monitoring 4–26 Three-wire Interface Operation The 3-wire interface is an industry standard motor control interf ace. This function uses two inputs for momen tary contact start/stop cont rol, and a third for selecting forward or re verse direction. T o implement the 3-wire interface, assign 20 [ST [...]

SJ200 Inverter Operations and Monitoring 4–27 The diagram belo w sho ws the use of 3-wire cont rol. ST A (Start Motor) is an edge-sensi- ti v e input; an OFF-to-ON transition gi v es the Start command. The control of d irection is le vel-sensiti ve, and the direction may be cha nged at any time. STP (Stop Motor) is also a le vel-sensiti ve input.[...]

Using Intelligent Input Terminals Operations and Monitoring 4–28 PID ON/OFF and PID Clear The PID loop function is useful for controll ing motor speed to achie ve constant flo w , pressure, temperature, etc. in many proc ess applications. The PID Disable function temporarily suspends PID loop ex ecution via an intelligent input terminal. It ov er[...]

SJ200 Inverter Operations and Monitoring 4–29 Remote Contr ol Up and Down Functions The [UP] [D WN] terminal functions can adju st the output frequenc y for remote control while the motor is running. The acceleration ti me and deceleration time of this function is same as normal operation A CC1 and DE C1 (2A CC1,2DEC1). The input terminals operat[...]

Using Intelligent Input Terminals Operations and Monitoring 4–30 It is possible for the inv e rter to retain th e frequency set from the [UP] and [D WN] termi- nals through a po wer loss. Parameter C101 enab les/disables th e memory . If disabled, the in verter retains the last frequenc y befo re an UP/D WN adjustment. Use the [UDC] terminal to c[...]

SJ200 Inverter Operations and Monitoring 4–31 For ce Operation from Digital Operator This function permits a digital operator interface to ov erride the following two settings in the in verter: • A001 - Frequenc y source setting • A002 - Run command source setting When using the [OPE] terminal input, typi cally A001 and A002 are conf igured f[...]

Using Intelligent Input Terminals Operations and Monitoring 4–32 ADD Frequency Enab le The in verter can add or subtract an of fset v alue to the output frequenc y setting which is specified by A001 (will w ork with an y of the fi ve possible sources). The ADD Frequency is a v alue you can store in para meter A145. The ADD Frequency is summed wit[...]

SJ200 Inverter Operations and Monitoring 4–33 For ce T erminal Mode The purpose of this intelligent input is to allo w a device to force the in verter to allo w control of the follo wing two para meters via the control terminals: • A001 - Frequenc y source setting (01 = control terminals [FW] and [R V] • A002 - Run command source setting ( 01[...]

Using Intelligent Output Terminals Operations and Monitoring 4–34 Using Intelligent Output T erminals The intelligent output terminals are programmable in a similar way to the intelligent input terminals. The in verter has se veral output functions that you can assign individu- ally to three physical logic outputs. T wo of the outputs are open-co[...]

SJ200 Inverter Operations and Monitoring 4–35 Internal Rela y Output The in verter has an internal relay output with normally open and normally closed contacts (T ype 1 form C). The output signal that controls the relay is configurable; the Alarm Signal is the default setting. Thus, the terminals are labeled [AL0], [AL1], [AL2], as sho wn to the [...]

Using Intelligent Output Terminals Operations and Monitoring 4–36 Output Signal ON/OFF Delay Function Intelligent outputs including terminals [11], [12] , and the output relay , ha ve conf igurable signal transition delays. Each output can de lay either the OFF-to-ON or ON-to-OFF transitions, or both. Signal transition delays are v ariable from 0[...]

SJ200 Inverter Operations and Monitoring 4–37 Run Signal When the [R UN] signal is selected as an intelligent output terminal, the in verter outputs a signal on that terminal when it is in Run Mode. The output logic is acti ve lo w , and is the open collector type (switch to ground). [FW], [R V] Output freq. Run Signal star t freq. t ON 1 0 1 0 B[...]

Using Intelligent Output Terminals Operations and Monitoring 4–38 Frequency Arriv al Signals The F requ ency Arrival group of outputs help coordinate external systems with the current velocity prof ile of the in verter . As the name implies, output [F A1] turns ON when the output fr equency arrives at the standard set frequency (parameter F001 ).[...]

SJ200 Inverter Operations and Monitoring 4–39 Frequency arri val output [F A1] uses the standard output frequency (parameter F001) as the threshold for switching. In the figure to the right, Frequenc y Arriv al [F A1] turns ON when the outpu t frequency gets within 0.5 Hz belo w or 1.5 Hz above the tar get constant frequency . This provides hyste[...]

Using Intelligent Output Terminals Operations and Monitoring 4–40 Overload Adv ance Notice Signal When the output current e xceeds a pr eset value, the [OL] terminal signal turns ON. The parameter C041 sets the ov erload threshold. The ov e rload detection circuit operates during po wered motor opera- tion and during regenerati ve braking. The ou[...]

SJ200 Inverter Operations and Monitoring 4–41 Output Deviation f or PID Control The PID loop error is defined as the magnitude (absolute v alue) of the dif fer- ence between the Set point (target v alue) and the Process V a riable (actual v alue). When the error magnitude exceeds the preset v alue for C044, the [OD] terminal signal turns ON. Refe[...]

Using Intelligent Output Terminals Operations and Monitoring 4–42 Alarm Signal The in verter alarm signal is acti ve when a f a ult has occurred and it is in the T rip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes ina cti ve. W e must make a distinction between the alarm signal AL and the alarm relay con[...]

SJ200 Inverter Operations and Monitoring 4–43 The alarm relay output can be c onfigured in tw o main ways: • T rip/Power Loss Alarm – The alarm relay is conf igured as normally closed (C036=1) by default, sho wn below (left). An e x ternal alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [AL1]. After po werup an[...]

Using Intelligent Output Terminals Operations and Monitoring 4–44 Analog Input Disconnect Detect This feature is useful when the in verter re cei ves a speed reference from an e xternal de vice. Upon input signal loss at either the [O] or [OI] terminal, the in verter normally just decelerates the motor to a stop. Ho we ver , the in verter can use[...]

SJ200 Inverter Operations and Monitoring 4–45 PID Second Stage Output The in verter has a built-in PID loop feature for two-sta ge contr ol, useful for certain applications such as building v entilation or heating and cooling (HV A C). In an ideal control en vironment, a single PID loop contro ller (stage) would be adequate. Howe ver , in certain[...]

Using Intelligent Output Terminals Operations and Monitoring 4–46 T o use the PID Second Stage Output featur e, you will need to choose upper and lo wer limits for the PV , via C053 and C052 respectiv e ly . As the timing diagram below sho ws, these are the thresholds Stage #1 in verter uses to turn ON or OFF Stage #2 in verter via the [FBV] outp[...]

SJ200 Inverter Operations and Monitoring 4–47 Option Code T erminal Symbol Function Name Output State Description 07 FBV Feedback V alue Check ON • T ransitions to ON when the in v erter is in R UN Mode and the PID Proce ss V ariable (PV) is less than the Feedback Low Limit (C053) OFF • T ransition s to OFF when the PID Feedback V alue (PV) e[...]

Using Intelligent Output Terminals Operations and Monitoring 4–48 Netw ork Detection Signal The Network Detection Signal output indicates the general status of netw ork communi- cations. The in verter has a programmable wa tchdog timer to monito r network acti vity . Parameter C077 sets the time-o ut period. If communications stop or pause longer[...]

SJ200 Inverter Operations and Monitoring 4–49 Logic Output Function The Logic Output Function uses the in verter’ s built-in logic feature. Y ou can select any two of the other nine intelligent output opti ons for internal inputs (use C141 and C142). Then, use C143 to conf igure th e logic function to apply th e logical AND, OR, or XOR (exclusi[...]

Using Intelligent Output Terminals Operations and Monitoring 4–50 Option Code T erminal Symbol Function Name Output State Description 09 LOG Logic Output Function ON when the Boolean operation specified by C143 has a logical “1” result OFF when the Boolean operation specif ied by C143 has a logical “0” result V alid for outputs: 11, 12, A[...]

SJ200 Inverter Operations and Monitoring 4–51 Analog Input Operation The SJ200 in verters provide for analog in put to command the in verter frequency output va lue. The analog input terminal group includes the [L], [OI], [O], and [H] terminals on the control connector , which provide for V oltage [O] or Current [OI] input. All analog input signa[...]

Analog Input Oper ation Operations and Monitoring 4–52 The follo wing table sho w s the av ailable an alog input settings. Parameter A005 and the input terminal [A T] determine the External Frequency Command input terminals that are av ailable, and how the y function. The analog inputs [O] and [OI] use terminal [L] as the reference (signal return[...]

SJ200 Inverter Operations and Monitoring 4–53 Analog Output Operation In in verter applications it is useful to monitor the in v erter operation from a remote location or from the front panel of an in verter enclo sure. In some cases, this requi res only a panel-mounted volt meter . In other cases, a controller such as a PLC may provide the in ve[...]

PID Loop Operation Operations and Monitoring 4–54 PID Loop Operation In standard operation, the in verter uses a reference source sel ected by parameter A001 for the output frequency , which may be a fi x ed v alue (F001), a v ariable set by the front panel potentiometer , or value from an analog input (v oltage or current). T o enable PID operat[...]

SJ200 Inverter Operations and Monitoring 4–55 PID Loop Configuration The in verter’ s PID loop algorithm is conf igurable for v arious applications. PID Output Limit - The PID loop controller has a b uilt-in output limit function. This function monitors the dif ference between the PID setpoint and the loop output (in verter output frequency), m[...]

Configuring the Inver ter for Multiple Motors Operations and Monitoring 4–56 Configuring the In ver ter f or Multiple Motors Simultaneous Connections For some app lications, you may need to connect two or more motors (wired in parallel) to a single in ve rter’ s output. For e xample, this is common in con veyor applications where two sepa rate [...]

SJ200 Inverter Operations and Monitoring 4–57 Having tw o motor prof iles lets you store two “per sonalities” for motors in one in v erter’ s memory . The in v erter allo ws the final selec tion between the two mo tor types to be made in the f ield through the use of an intelligent input terminal function [SET]. This provides an extra le ve[...]

In ver ter System Accessories In This Chapter .... p age — Introduction ................. .................... ................ 2 — Component Descriptions .................... ............. 3 — Dynamic Braking ............................................. 5 5[...]

Introduction Motor Control Accessories 5–2 Intr oduction A motor control system will obviously include a motor and in verter , as well as fuses for safety . If you are connecting a motor to the in verter on a test bench just to get started, that’ s all you may need for no w . But a fully de veloped system can also ha ve a v ariety of additional[...]

SJ200 Inverter Motor Control Accessories 5–3 Component Descriptions A C Reactors, Input Side This is useful in suppressing harmonics i nduced on the po wer supply lines, or when the main po wer voltage imbalance exceed s 3% (and po wer source capacity is more than 500 kV A), or to smooth out line fluctuations. It also improves the po wer factor .[...]

Component D escriptions Motor Control Accessories 5–4 Zer o-phase Reactor (RF Noise Filter) The zero-phase reactor helps reduce radiated noise from the in verter wiring. It can be used on the input or output side of the in verter . The example zero-phase reactor sho wn to the right comes with a mounting bracket. The wiring must go through the ope[...]

SJ200 Inverter Motor Control Accessories 5–5 Dynamic Braking Intr oduction The purpose of dynamic braking is to improv e the ability of the in verter to stop (decelerate) the motor and load. This becomes neces- sary when an application has some or all of the following characteris- tics: • High load inertia compared to the av ai lable motor torq[...]

Dynamic Braking Motor Control Accessories 5–6 Dynamic Braking Usage Ratio The in verter controls braking via a duty cycle method (percent of the time braking is ON versus total time). Parameter B090 sets the dynamic braking usage ratio. In the graph to the right, the example sho ws three uses of dynamic braking in a 100-second period. The in vert[...]

T r oub leshooting and Maintenance In This Chapter .... p age — T roubleshooting .......................... ..................... 2 — Monitoring T rip Events , History , & Conditions . 5 — Restoring Factory Default Settings ................. 8 — Maintenance and Inspection ........................... 9 — W arranty .................... [...]

Troubleshooting T roub leshooting and Maintenance 6–2 T r oubleshooting Safety Messages Please read the followin g safety messages before troubleshooting or performing mainte- nance on the in verter and motor system. W ARNING: W ait at least f i ve (5) minutes after turning OFF the input po wer supply before performing maintenance or an insp ecti[...]

SJ200 Inverter T roub leshooting and Maintenance 6–3 T roub leshooting Tips The table below lists typical symptoms and the corresponding solution(s). Symptom/condition Probable Cause Solution The motor will not run. The in verter outputs [U], [V], [W] are not supplying voltage. • Is the frequency command source A001 parameter setting correct? ?[...]

Troubleshooting T roub leshooting and Maintenance 6–4 The motor speed will not reach the target frequenc y (desired speed). • If using the analog input, is the current or voltage at [O] or [OI]? • Check the wiring. • Check the potentiometer or signal generating de vice. • Is the load too heavy? • Reduce the load. • Heavy loads acti va[...]

SJ200 Inverter T roub leshooting and Maintenance 6–5 Monitoring T rip Events, History , & Conditions Fa ult Detection and Clearing The microprocessor in the in v erter detects a v ariety of fault conditions and captures the e vent, record- ing it in a history table. The in verter output turns OFF , or “trips” similar to the way a circuit [...]

Monitoring Trip Events , History, & C onditions T roub leshooting and Maintenance 6–6 NO TE: If an EEPR OM error (E08) occurs, be sure to conf irm the parameter data v alues are still correct. If the po wer is turned OFF while the [RS] (Reset) intelligent input terminal is ON, an EEPR OM error will occur when po wer is restored. E1 1 E2 2 CPU[...]

SJ200 Inverter T roub leshooting and Maintenance 6–7 T rip Histor y and In ver ter Status W e recommend that you first f ind the cause of the fault before clearing it. When a fault occurs, the in verter stores important performa nce data at the moment of the fault. T o access the data, use the monitor functions (D xxx) and select D081 for details[...]

Restoring Factory Default Settings T roub leshooting and Maintenance 6–8 Restoring F actor y Default Settings Y ou can restore all inv erter parameters to th e original factory (default) settings for the intended country of use. After initializing the in verter , use the po werup test in Chapter 2 to get the motor running again. T o initialize th[...]

SJ200 Inverter T roub leshooting and Maintenance 6–9 Maintenance and Inspection Monthly and Y early Inspection Char t Note 1: The life of a capacitor is affected by the ambient te mperature. See “ Capacitor Life Curve ” on p age 6–11 . Note 2: The in verter must be cleaned periodica lly . If dust accumulates on the fan and heat sink, it can[...]

Maintenan ce and Inspecti on T roub leshooting and Maintenance 6–10 Megger T est The me gger is a piece of test equipment that us es a high v oltage to determine if an insulation degradation has occurred. F or in vert ers, it is important that the po wer termi- nals be isolated from the Earth GND terminal via the proper amount of insulation. The [...]

SJ200 Inverter T roub leshooting and Maintenance 6–11 Spare par ts W e recommend that you stock spare parts to reduce down time, including these parts: Capacitor Life Curve The DC b us inside the in verter uses a lar ge capacitor as shown in the diagram below . The capacitor handles high v oltage and current as it smooths the po wer for use by th[...]

Maintenan ce and Inspecti on T roub leshooting and Maintenance 6–12 General In ver ter Electrical Measurements The follow ing table specifies ho w t o measur e ke y system electrical parameters. The diagrams on the ne xt page show in verter -mot or systems and the location of measurement points for these parameters. Note 1: Use a meter indicating[...]

SJ200 Inverter T roub leshooting and Maintenance 6–13 The figu res belo w sho w measurement locations for v oltage, current, and po wer measure- ments listed in the table on the pre vious page. The v oltage to be measured is the funda- mental wa ve ef fecti ve v oltage. The power to be measured is the total ef fectiv e po wer . E 1 W 1 I 1 I 1 I [...]

Maintenan ce and Inspecti on T roub leshooting and Maintenance 6–14 In ver ter Output V oltage Measurement T echniques T aking voltage measurements around dri v es equipment requires the right equipment and a safe approach. Y ou are working with high voltages and high-frequenc y switching wa veforms that are not pure sinusoids. Di gital v oltmete[...]

SJ200 Inverter T roub leshooting and Maintenance 6–15 IGBT T est Method The follo wing procedure will check the in verter transistors (IGBTs) and diodes: 1. Disconnect input po wer to terminals [R, S, and T] and motor terminals [U, V , and W]. 2. Disconnect any wires from terminals [+ ] and [RB] for re generati ve brakin g. 3. Use a Digital V olt[...]

Warranty T roub leshooting and Maintenance 6–16 W arranty W arranty T erms The warranty period under normal inst allation and handling conditions shall be eighteen (18) months from the date of purchase, or twelv e (12) months from the date of installation, whiche v er occurs f irst. Th e w arranty shall cov er the repair or replacemen t, at Hitac[...]

Glossar y and Bib liograph y In This Appendix.... p age — Glossary ...................... .................... ................ 2 — Bibliography ................... .................... ............. 8 A[...]

Glossary Appendix A A–2 Glossary Ambient T emperatur e The air temperature in the cham ber containing a po wered electronic unit. A unit’ s heat sinks rely on a lo wer ambient temperature in order to dissipate heat aw ay from sensiti ve electronics. Arriv al Fr equency The arri v al frequency refers to the set outpu t frequency of the in ve rte[...]

SJ200 Inverter Appendix A A–3 DC Braking The in verter DC braking feature stops the A C commutation to the motor , and sends a DC current through the motor windings in order to stop the motor . Also called “DC injection braking, ” it has li ttle ef fect at high speed, and is used as the motor is nearing a stop. Deadband In a control system, t[...]

Glossary Appendix A A–4 Fr equency Setting While frequenc y has a broad meani ng in electronics, it typically refers to moto r speed for variable-frequency driv es (in verters). This is because the output frequency of the in verter is v ariable, and is proportional to the attained motor speed. For e xample, a motor with a base frequency of 60 Hz [...]

SJ200 Inverter Appendix A A–5 Isolation T ransformer A t ransformer with 1:1 v oltage ratio that provides electrical isola- tion between its primary and se condary windings. These are typically used on the po wer input si de of the de vice to be protected. An isolation transformer can pr otect equipment from a ground fault or other malfunction of[...]

Glossary Appendix A A–6 PID Loop Proportional - Inte gral-Deriv ative - A mathematical model used for process control. A process contro ller maintains a process variable (PV) at a setpoint (SP) by using its PID algorithm to compensate for dynamic conditions and v ary its output to dri ve the PV to ward the desired va lue. F or v ariable-frequency[...]

SJ200 Inverter Appendix A A–7 Sensorless V ector Contr ol A technique used in v ariable-frequency dri ves to rotate the force vector in the motor without the use of a shaft position sensor (angular). Benefits include an increas e in torque at the lo west speed and the cost savings from the lack of a shaft position sensor . See also Intelligent Se[...]

Bibliography Appendix A A–8 Thr ee-phase power An A C power source with three Hot connections that ha ve phase of fsets of 120 degrees is a 3-phase po wer source. Usually , Neutral and Earth Ground wires accompany the three Hot connections. Loads may be conf igured in a delta or Y conf iguration. A Y - connected load such as an A C induction moto[...]

ModBus Netw ork Comm unications In This Appendix.... p age — Introduction ................. .................... ................ 2 — Connecting the Inverter to ModBus ................. 3 — Network Protocol Reference ........................... 6 — ModBus Data Listing .................... ................. 19 B[...]

Introduction Appendix B B–2 Intr oduction SJ200 Series in verters hav e built-in RS-485 serial communications, featuring the ModBus R TU protocol. The inv erters can conne ct directly to existing factory netw orks or work with ne w networked applications, without any e xtra interface equipment. The specifications for SJ200 serial communi catio ns[...]

SJ200 Inverter Appendix B B–3 Connecting the In ver ter to ModBus Follo w the steps in this section to connect the inv erter to the ModBus network. 1. Ke ypad Removal - The in ve rter key pad uses the serial communications interface connector on the front of the in v erter . T o access the RJ45 modular connector , you will need to remov e the key[...]

Connecting the Inverter to ModBus Appendix B B–4 4. T e rminate Network W iring - The RS-485 wiring must be terminated at each physical end to suppress electrical reflections and help decrease transmission errors. The SJ200 communications port does not include a termination resistor . Therefore, you will need to add termination to the in ve rter [...]

SJ200 Inverter Appendix B B–5 6. In verter Parameter Setup - The in verter has se veral settings related to ModBus communications. The table belo w lists them together . The Required c olumn in dicate s which parameters must be set properly to allo w communications. Y ou may need to refer to the host computer documentation in order to match some [...]

Network Protoc ol Reference Appendix B B–6 Netw ork Pr otocol Reference T ransmission procedure The transmission between the external cont rol equipment and the in verter tak es the procedure belo w • Query - A frame sent from the external control equipment to the in verter • Response - A frame returned from in verter to the e xternal control[...]

SJ200 Inverter Appendix B B–7 Data: • A function command is set here. • The data format used in the SJ200 series is corresponding to the Modb us data format belo w . Function code: Specify a function you want to make the in vert er ex ecute. Function codes a vailable to the SJ200 series are listed belo w . Err or check: Modbus-R TU uses CRC ([...]

Network Protoc ol Reference Appendix B B–8 Message Configuration: Response T ransmission time requir ed: • A time period between reception of a query from the master and transmission of a response from the in verter is the sum of the silent interv al (3.5 characters long) + C078 (transmission latency time). • The master must provide a time pe[...]

SJ200 Inverter Appendix B B–9 No response occurs: In the cases belo w , the in verter ignores a query and returns no response. • When recei ving a broadcasting query • When detecting a transmission error in reception of a query • When the sla ve address set in the query is not equal to the slav e address of the in verter • When a time int[...]

Network Protoc ol Reference Appendix B B–10 Explanation of function codes Read Coil Status [01h]: This function reads the status (ON/OFF) of selected coils. An example follows belo w . • Read intelligent input terminals [1] to [6] of an in verter ha ving a slav e address “8. ” • This example assumes the intelligent input term inals ha ve [...]

SJ200 Inverter Appendix B B–11 • When a read coil is outside the defi ned coils, the final coil data to be transmitted contains “0“as the status of the coil outside the range. • When the Read Coil Status command cannot be e xecu ted normally , see the exception response. Read Holding Register [03h]: This function reads the contents of the[...]

Network Protoc ol Reference Appendix B B–12 The data set in the response is as follo ws: When the Read Coil Status command cannot be ex ecuted normally , refer to the exception response. Write in Coil [05h]: This function writes data in a single coil. Coil status changes are as follo ws: An example follo ws (note that to command the in verter , s[...]

SJ200 Inverter Appendix B B–13 When writing in a selected coil fails, see the e xception response. Write in Holding Register [06h]: This function writes data in a specif ied holding register . An example follo ws: • Write “50Hz” as the f irst Multi-speed 0 (A020) in an in verter ha ving slave address “5. ” • This example uses change d[...]

Network Protoc ol Reference Appendix B B–14 Loopback T est [08h]: This function checks a master-sla ve tran smission using any test data. An e xample follows: • Send test data to an in verter ha ving slav e address “1” and receiving the test data from the in verter (as a loopback test). The test subcode is for echo (00h,00h) only and not a [...]

SJ200 Inverter Appendix B B–15 Write in Coils [0Fh]: This function writes data in consecuti ve coils. An e xample follo ws: • Change the state of intelligent input terminal [1] to [6] of an in verter ha ving a slav e address “5. ” • This e xample assumes the in telligent input te rminals ha ve terminal states listed belo w . Item Data Int[...]

Network Protoc ol Reference Appendix B B–16 Writing in Holding Registers [10h]: This function writes data in consecuti v e holding re gisters. An example follo ws: • Write “3000 seconds” as the fi rst acceleration time 1 (F002) in an in verter ha ving a slav e address “1. ” • This example uses change data “300000(493E 0h)” to set [...]

SJ200 Inverter Appendix B B–17 Exception Response: When sending a query (excluding a broadcasting qu ery) to an in verter , the master always requests a response from the in verter . Usually , the in verter returns a response according to the query . Howe ver , when f inding an error in the query , the inv erter returns an excep- tion response. T[...]

Network Protoc ol Reference Appendix B B–18 Store New Register Data (ENTER command) After being written in a selected holding re gister by the Write in Holding Register command (06h) or in selected holding re gisters by the Write in Holding Registers command (10h), ne w data is temporary and still outside the storage element of the in verter . If[...]

SJ200 Inverter Appendix B B–19 ModBus Data Listing ModBus Coil List The follow ing tables list the primary coils fo r the in verter interface to the network. The table legend is gi ven belo w . • Coil Number - The network address to the coil, which is a single bit (binary) v a lue • Name - The functional name of the coil • R/W - The read-on[...]

ModBus Data Listing Appendix B B–20 Note 1: ON usually when either the control circ uit terminal board or a coil is ON. Among intelligent input terminals, the c ontrol circuit terminal board is a high- priority terminal. If the master cannot reset the coil ON status due to a trans- mission line break, turn ON and OFF the control circuit terminal [...]

SJ200 Inverter Appendix B B–21 ModBus Holding Registers The follo wing tables list the holding registers for the in verter interface to the network. The table legend is gi ven belo w . • Function Code - The in verter’ s reference code for the parameter or function (same as in verter ke ypad display) • Name - The standard functional name of [...]

ModBus Data Listing Appendix B B–22 D001 Output frequency monitor R Real-time display of output frequency to motor , from 0.0 to 400.0 Hz 00Ah 0 to 4000 0.1 Hz D002 Output current monitor *1 R Filtered display of output current to motor (100 ms internal filter time const ant), range is 0 to 200% of in verter rated current 00Bh 0 to 2000 0.1% D003[...]

SJ200 Inverter Appendix B B–23 Note 1: Assume that the in verter current rating is 1000 (for D002). The follo wing table lists holding re gist ers for the “D” Group Monitor Functions. Note 1: Stores new data made by transmission (for Write all memory). For more information, refer to the Store Ne w Register Data (ENTER command). Holding Regist[...]

ModBus Data Listing Appendix B B–24 The table below lists the holding re gisters for the “F” Group Main Profile P arameters. Note 1: When the v alue is 10000 (100.0 seconds), a v alue in the second decimal place is ignored. Holding Registers, “F” Group Main Pr ofile Parameters Func. Code Name R/W Description Network Data Reg. Range Res. F[...]

SJ200 Inverter Appendix B B–25 The follo wing table lists the holding regist ers for the “ A” Group Standard Functions. Holding Registers f or “A” Group Standard Functions Func. Code Name R/W Description Network Data Reg. Range Res. A001 Frequency source setting R/W Five options; select codes: 00 ... K eypad potentiometer 01 ... Control t[...]

ModBus Data Listing Appendix B B–26 A015 Pot./O–L input start frequency enable R/W T wo options; select codes: 00 ... Use of fset (A011 value) 01 ... Use 0 Hz 0038h 0, 1 — A016 External frequency filter time const ant R/W Range n = 1 to 8, where n = number of samples for avg. 0039h 1 to 8 1 sample A020 Multi-speed 0 setting R/W Defines the fi[...]

SJ200 Inverter Appendix B B–27 A042 Manual torque boost val u e R/W Can boost starting torque between 0 and 20% above normal V/f curve, range is 0.0 to 20.0% 004Fh 0 to 200 0.1 % A242 Manual torque boost value, 2nd motor R/W 0050h A043 Manual torque boost frequency adjustment R/W Sets the frequency of the V/f breakpoint A in graph (top of previou[...]

ModBus Data Listing Appendix B B–28 A056 DC braking / edge or le v el detection for [DB] input R/W T wo options; select codes: 00 ... Edge detection 01 ... Le vel detection 0061h 0, 1 — A061 Frequency upper limit setting R/W Sets a limit on output frequency less than the maximum frequency (A004). Range is from frequency lo wer limit (A062) to m[...]

SJ200 Inverter Appendix B B–29 A077 Rev erse PID action R/W T wo option codes: 00 ... PID input = SP – PV 01 ... PID input = –(SP – PV) 00E1h 0, 1 — A078 PID output limit R/W Sets the limit of PID output as percent of full scale, range is 0.0 to 100.0% 00E2h 0 to 1000 0.1 % A081 A VR function select R/W Automatic (output) voltage regulati[...]

ModBus Data Listing Appendix B B–30 A094 Select method to switch to Acc2/Dec2 profile R/W T wo options for switching from 1st to 2nd accel/decel: 00 ... 2CH input from terminal 01 ... transition frequency 007Ch 0, 1 — A294 Select method to switch to Acc2/Dec2 profile, 2nd motor R/W 007Dh A095 Acc1 to Acc2 frequency transition point R/W Output f[...]

SJ200 Inverter Appendix B B–31 Note 1: When the value is 10000 (100.0 seconds), a v a lue in the second decimal place is ignored (for A092/A292 and A093/A293). A141 A input select for calcu- late function R/W Five options: 00 ... Digital operator 01 ... K eypad potentiometer 02 ... [O] input 03 ... [OI] input 04 ... Network v ariable 00E3h 0 to 4[...]

ModBus Data Listing Appendix B B–32 The follo wing table lists the holding re gist ers for the “B” Group Fine T uning Functions. “B” Group Fine T uning Functions Func. Code Name R/W Description Networ k Data Reg. Range Res. B001 Selection of automatic restart mode R/W Select in verter restart method, four option codes: 00 ... Alarm output[...]

SJ200 Inverter Appendix B B–33 B021 Overload restriction operation mode R/W Select the operating mode during ov erload conditions, three options, option codes: 00 ... Disabled 01 ... Enabled for acceleration and constant speed 02 ... Enabled for constant speed only 0092h 0, 1, 2 — B022 Overload restriction setting R/W Sets the leve l for ov erl[...]

ModBus Data Listing Appendix B B–34 B085 Country code for initial- ization (not accessible to ModBus) — Select default parameter v alues for country on initialization. Note: Write not allo wed from network. 009Bh — — B086 Frequency scaling con version factor R/W Specify a constant to scale the displayed frequency for D007 monitor , range is[...]

SJ200 Inverter Appendix B B–35 Note 1: Assume that the in verter current rating is 10000 (for B013/B213). B130 Over -v oltage LADSTOP enable R/W Pauses deceleration ramp when DC bus v oltage rises above threshold le vel, in order to av oid over -voltage trip. T wo option codes: 00 ... Disable 01 ... Enable 00A4h 0, 1 — B140 Over-current trip su[...]

ModBus Data Listing Appendix B B–36 The follo wing table lists the holding re gi sters for the “C” Group Intelligent Input Functions. I “C” Group I ntelligent T erminal Functions Func. Code Name R/W Description Networ k Data Reg. Range Res. C001 T erminal [1] function R/W See “ Input T erminal Config- uration ” on page 3–41 00A7h 0,[...]

SJ200 Inverter Appendix B B–37 C041 Overload lev el setting R/W Sets the overload signal le vel between 0% and 200% (from 0 to two times the rat ed current of the in verter) 00BBh 0 to 20000 0.01 % C042 Frequency arri val setting for acceleration R/W S ets the frequency arriv al setting threshold for the output frequency during acceleration, rang[...]

ModBus Data Listing Appendix B B–38 C082 OI input span calibra- tion R/W Scale factor between the external frequency command on terminals L – OI (current input) and the frequency output, range is 0.0 to 200.0% 00C8h 0 to 2000 0.1 % C085 Thermistor input tuning R/W Range is 0.0 to 200.0% 00EEh 0 to 2000 0.1 % C086 [AM] terminal offset tuning R/W[...]

SJ200 Inverter Appendix B B–39 Note 1: Assume that the in verter current rating is 10000 (for C041). The follo wing table lists the holding regi sters for the “H” Group Motor Constants. C146 T ermin al [12] ON delay R/W Range is 0.0 to 100.0 sec. 00F4h 0 to 1000 0.1 sec C147 T ermin al [12] OFF delay R/W Range is 0.0 to 100.0 sec. 00F5h 0 to [...]

Drive P arameter Settings T ab les In This Appendix.... p age — Introduction ................. .................... ................ 2 — Parameter Settings for Keyp ad Entry .............. 2 C[...]

Introduction Appendix C C–2 Intr oduction This appendix lists the user-programmable parameters for the SJ200 series in verters and the default v alues for European and U.S. product types. The right-most column of the tables is blank, so you can record v alues you have changed from the default. This in volves just a fe w parameters for most appl i[...]

SJ200 Inverter Appendix C C–3 Standar d Functions “A” Gr oup Parameters Default Setting User Setting Func. Code Name -FEF (EU) -FU (USA) A001 Frequency source setting 01 00 A002 Run command source setting 01 02 A003 Base frequency setting 50.0 60.0 A203 Base frequency setting , 2nd motor 50.0 60.0 A004 Maximum frequency setting 50.0 60.0 A204[...]

Parameter Settings for Keypad Entry Appendix C C–4 A031 Multi-speed 11 setting 0.0 0.0 A032 Multi-speed 12 setting 0.0 0.0 A033 Multi-speed 13 setting 0.0 0.0 A034 Multi-speed 14 setting 0.0 0.0 A035 Multi-speed 15 setting 0.0 0.0 A038 Jog frequency setting 1.00 1.00 A039 Jog stop mode 00 00 A042 Manual torque boost v alue 5.0 5.0 A242 Manual tor[...]

SJ200 Inverter Appendix C C–5 A062 Frequency lo wer li mit setting 0.0 0.0 A262 Frequency lo wer limit setting, 2nd motor 0.0 0.0 A063, A065, A067 Jump (center) frequency setting 0.0 0.0 A064, A066, A068 Jump (hysteresis) frequency width setting 0.5 0.5 A071 PID Enable 00 00 A072 PID proportional gain 1.0 1.0 A073 PID integral time constant 1.0 1[...]

Parameter Settings for Keypad Entry Appendix C C–6 A296 Dec1 to Dec2 frequency transi- tion point, 2nd motor 0.0 0.0 A097 Acceleration curve selection 00 00 A098 Deceleration curve selection 00 00 A101 [OI]–[L] input activ e range start frequency 0.0 0.0 A102 [OI]–[L] input activ e range end frequency 0.0 0.0 A103 [OI]–[L] input activ e ran[...]

SJ200 Inverter Appendix C C–7 Fine T uning Functions “B” Group P arameters Default Setting User Setting Func. Code Name -FEF (EU) -FU (USA) B001 Selection of automatic restart mode 00 00 B002 Allo wable under -voltage po wer failure time 1.0 1.0 B003 Retry wait time before motor restart 1.0 1.0 B004 Instantaneous po wer failure / under- volta[...]

Parameter Settings for Keypad Entry Appendix C C–8 B087 STOP ke y enable 00 00 B088 Restart mode after FRS 00 00 B090 Dynamic braking usage ratio 0.0 0.0 B091 Stop mode selection 00 00 B092 Cooling fan control 00 00 B095 Dynamic braking control 00 00 B096 Dynamic braking acti v a tion le vel 360/720 360/720 B130 Over -voltage LADSTOP enable 00 00[...]

SJ200 Inverter Appendix C C–9 Intelligent T erminal Functions “C” Group P arameters Default Setting User Setting Func. Code Name -FEF (EU) -FU (USA) C001 T erminal [1] function 00 00 C002 T erminal [2] function 01 01 C003 T erminal [3] function 02 16 C004 T erminal [4] function 03 13 C005 T erminal [5] function 18 09 C006 T erminal [6] functi[...]

Parameter Settings for Keypad Entry Appendix C C–10 C075 Communication stop bit selection 1 1 C076 Communication error select 02 02 C077 Communication erorr time-out 0.00 0.00 C078 Communication wait time 0. 0. C081 O input span calibration 100.0 100.0 C082 OI input span calibration 100.0 100.0 C085 Thermistor input tuning 100.0 100.0 C086 [AM] t[...]

SJ200 Inverter Appendix C C–11 Motor Constants Functions “H” Group P arameters Default Setting User Setting Func. Code Name -FEF (EU) -FU (USA) H003 Motor capacity Specif ied by the in verter capacity Specified by the in verter capacity H203 Motor capacity , 2nd setting Specified by the in verter capacity Specified by the in verter capacity H[...]

CE–EMC Installation Guidelines In This Appendix.... p age — CE–EMC Installation Guidelines ..................... 2 — Hitachi EMC Recommendations ..................... 6 D[...]

CE–EMC Installation Guidelines Appendix D D–2 CE–EMC Installation Guidelines Y ou are required to satisfy the EMC dire ctiv e (89/336/EEC) when using an SJ200 in verter in an EU country . T o satisfy the EMC directive an d to comply with standard, follow the guidelines in this section. 1. As user you must ensure that the HF (hi gh frequenc y)[...]

SJ200 Inverter Appendix D D–3 4. T ake measures to minimize interference that is frequently coupled in through installa- tion cables. • Separate interfering cables with 0.25m minimum from cables susceptible to inter- ference. A partic ularly critical point is laying para llel cables over longer distances. If two cables intersect (one crosses o [...]

CE–EMC Installation Guidelines Appendix D D–4 SJ200 in verter designed for use in Europe (–xxxLFEF/xxxHFEF models) ha ve built-in line filters. In the e vent your applicati on needs additional f iltering, the following diagrams show control panel mounting and wiring e xamples for different f ilter types. L1 L2 L3 P E M 3~ SJ200 in ver ter wit[...]

SJ200 Inverter Appendix D D–5 L1 L2 L3 PE SJ200 in ver ter with book-type filter M 3~[...]

Hitachi EMC Recommendations Appendix D D–6 Hitachi EMC Recommendations W ARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and ope ration of the equipment and the hazards in volv ed. Failure to observ e this precaution could result in bodily injury . Use the follo wing checklist to[...]

Inde x A A Group functions 3–9 AC reactors 5–3 Acceleration 1–16 , 3–8 characteristic curves 3–26 second function 3–24 two-stage 4–18 Access levels 3–5 , 3–34 , 4–22 Accessories 5–2 ADD frequency 3–29 enable input 4–32 Alarm signal 4–35 , 4–42 Algorithms, torque control 3–5 , 3–55 Ambient temperature 2–11 , A–2[...]

Index –2 Choke 2–8 , 5–4 , A–2 Chopper frequency 3–36 Circuit breaker sizes xiv Clearance for ventilation 2–11 Coasting 3–38 Connectors logic terminals 2–5 removal 2–5 serial port 2–3 , B–3 Constant torque 3–16 Constant volts/hertz operation 1–13 Contact information xviii Control algorithms 3–16 Copy unit 1–3 , 3–2 C[...]

SJ200 Inverter Index –3 G Glossary of terms A–2 H H Group parameters 3–55 Harmonics A–4 History of trip events 3–7 Horsepower A–4 I IGBT 1–12 , A–4 test method 6–15 Index of terminal functions 4–7 Inertia A–4 Initialization 6–8 codes 3–36 Input circuits 4–4 , 4–9 Inspection electrical mea surements 6–12 IGBT test met[...]

Index –4 N Nameplate 1–4 Navigational map 2–27 , 3–4 trip events 6–7 NEC A–5 NEMA definition A–5 rated installation 1–3 Network communications 1–17 , 2–3 , B–2 detection signal 4–48 error code 6–6 ModBus data listing B–19 parameter settings B–5 protocol reference B–6 termination resistor B–4 Noise filters 5–2 AC [...]

SJ200 Inverter Index –5 R Ratings label 1–4 Reactance A–6 Read/write copy unit 1–3 Rectifier A–6 Reduced torque 3–16 Regenerative braking A–6 Regulation A–6 Regulatory agency approvals 1–4 Relay alarm signal contacts 4–42 as intelligent output 4–35 Remote control 4–29 Reset function 3–52 , 4–24 Restart Mode configuration[...]

Index –6 T Tachometer A–7 Technical support xviii Term definitions A–2 Terminal/program source configuration 2–6 , 2–28 , 3–10 Terminals arrangement 2–20 listing 4–7 torque specs xiii , 2–19 Termination resistor, network B–4 Thermal protection inverter, error code 6–6 motor 4–25 Thermal switc h A–7 Thermistor definition A?[...]