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Woods Equipment SG100 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L STUMP G RINDER MAN0155 (Rev . 2/16/ 2007) T ested. Proven. Un beat able . SG100[...]

  • Page 2

    2 Introduction Gen’l (Rev . 2/5/2007 ) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g[...]

  • Page 3

    Introduction 3 MAN015 5 (Rev .2/16/2007 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A T ION . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN0155 (Rev . 2/16/2007) SG100 SPECIFICATIONS Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1012 lbs. Cutting whe el dia meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 inc hes Cutting whe el sp[...]

  • Page 5

    Safety 5 SG100 Saf ety Rul es (Rev . 6/16/20 06) TRAINING  Saf ety i nst ruct ion s ar e impo rt ant! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o lo cate your near est dealer , check the Dealer Locator [...]

  • Page 6

    6 Safety SG100 Safety Ru les (Rev . 6/16/2006) (Safety R ules co ntinue d from previo us pa ge)  A void contact with ele ctrical wir es.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St a y clear of all moving part s.  Always comp ly with all state and local light ing and marking requirement s.  Nev[...]

  • Page 7

    Safety 7 SG100 Saf ety Rul es (Rev . 6/16/20 06)  Keep all persons away fr om operator contr ol area while p erforming adjus tment s, service, o r maintenance.  Tighten all bolt s, nut s, and screws to torque chart specificat ions. Check that all co tter pins are inst alled securel y to en sure eq uipmen t is in a safe condition before puttin[...]

  • Page 8

    8 Safety SG100 Safe ty Rule s (Rev .2/16/2007 ) SAFETY & IN STR UCTIONAL DEC ALS A TT ENTIO N! BECO ME ALERT! Y OUR SAFETY IS I NV OL VED! Replace Immediatel y If Damaged! 2 - PN MS 501-A 1 - PN M S-503 7 5 2 10 Under S hield 3 9 Under S hield 11 1 3 - PN MS -505 4 - PN MS-5 02-A Early Production Only 6 2 7 5 1 Under S hield 3[...]

  • Page 9

    Safety 9 SG100 Sa fety Rules (Rev . 2/16/2007 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Damaged! CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinche[...]

  • Page 10

    10 Operation MAN0155 (Rev . 2/16/2007) OPERATION The opera tor is r espons ible for the safe operatio n of this stum p grinder. The operator must be prop erly trained. Operators should b e familia r with the tr actor , stump grinde r , a nd all safety pra ctices before startin g operatio n. Read the s afety ru les and safety decals on page 5 throug[...]

  • Page 11

    Operation 11 MAN01 55 (Rev . 2/16/200 7) 4. Grease slip j oint on drivel ine. NOTE: C heck ge arbox oil l evel daily after i nitial start up. Figure 3 . Lubricatio n Points INST ALL 3-POINT PINS NOTE: S t ump gr inder inc lude s Category 1 and Cate- gory 2 h itch pin s. Install hitc h pins as instru cted. Category 1 Hitch Pin Install hitch p in on [...]

  • Page 12

    12 Operation MAN0155 (Rev . 2/16/2007) 8. Attach qu ick co upl ers to tr actor hy drau lic so urce . 9. Place j ack stand i n storag e posi tion. OPERATING T ECHNIQUE 1. Power for operatin g the stum p grin der is su pplie d by the tractor PT O. Know how to s top the trac tor and st ump grin der qu ickly in an eme rgenc y . 2. Positio n stump gr in[...]

  • Page 13

    Operation 13 MAN01 55 (Rev . 2/16/200 7) PRE-OPERA TION CHECK LIST (OWNER'S RESPON SIBILI TY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 3 t hrough 7. ___ Check tha t all safety de cals are in stalled an d in good cond ition. Replace i f dama ged. ___ Check to m ake su re all s hields an d guar ds are pr[...]

  • Page 14

    14 Owner Service MAN0155 (Rev . 2/16/2007) OWNER SERVICE The info rmation in t his s ection i s written for oper ators who po ssess basi c mecha nical skill s. If you ne ed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep hands and body aw[...]

  • Page 15

    Owner Service 15 MAN015 5 (Rev . 2/16/200 7) ADJUSTING SLIP CLUTCH The sl ip clu tch i s de signed to sl ip s o that the g earbox and dr iveline are p rotected if the cutte r str ikes an obstr uction. A new slip clu tch or one that h as b een in storage over the winte r may seize. Before operating the gr inder, mak e sure it will slip by perf or mi[...]

  • Page 16

    16 Dealer Service MAN0155 (Rev . 2/16/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ah[...]

  • Page 17

    Dealer Service 17 MAN015 5 (Rev . 2/16/200 7) Fig ure 1 1 . Gear box and Dr iveline Seal R eplacement ( Figure 12) Recommen ded sea lant for gea rbox repair is P er m a- tex ® A viation 3D For m-A- Gasket or equival ent Leaka ge can oc cur at th e inpu t or outpu t ga skets and shaf t seals. Seal Inst allation NOTE: Proper seal installation is imp[...]

  • Page 18

    18 Dealer Service MAN0155 (Rev . 2/16/2007) Figure 13 . Gearbox Disa ssembly Input Leak Rep air Refer to Figure 13. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (21) a nd si phon g ear lub e from housing throug h this op ening. 3. If the leak occ urred at ei ther end of in put sha ft, remove oi l cap (19) [...]

  • Page 19

    Dealer Service 19 MAN015 5 (Rev . 2/16/200 7) 15. Remove bot tom bear ing (6) by using a pu nch an d hammer f rom the top , outside the housi ng. Support housi ng upside down ( top cov er sur face) and remo ve s econd bea ring (6) by us ing a punch and hamme r from th e bottom side of the hous ing. 16. Inspect ge ars for brok en teeth an d wear . S[...]

  • Page 20

    20 Dealer Service MAN0155 (Rev . 2/16/2007) 21. Install gear box into s tump gr inder . Re vers e steps in Remove Ge arbox from S tump Grinde r , page 16 to install gea rbox . 22. Add 6 pints of S AE 80 W or 90W EP oi l. 23. Install ven t plug. Gearbox Hub Inst allation Refe r to Figu re 15 1. Usi ng em ery c loth (2 20 or fi ner) , re move sur fac[...]

  • Page 21

    Dealer Service 21 MAN015 5 (Rev . 2/16/200 7) 3. Clamp cup in vise a s shown i n Figur e 19 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S te p 3 for opposite cup. Figure 19 . 4. Place u niver sal cr oss in vis e as s hown i n Figur e 20 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r [...]

  • Page 22

    22 Dealer Service MAN0155 (Rev . 2/16/2007) NOTES[...]

  • Page 23

    Dealer Check List s 23 MAN01 55 (Rev . 2/16/20 07 DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST DEAL ER ’S R ESPO NSIBI LITY Insp ect stump grin der t hor oug hly a ft er as sembly to ensure it is set up pro perly before deli vering it to the cust omer . T he following chec k lis t is a rem inder o f points to in spec t. Check off each item as it[...]

  • Page 24

    24 Part s MAN0155 (Rev . 2/16/2007) S TUMP GRINDER ASSEMBLY 38 - SAFET DECAL SET[...]

  • Page 25

    Part s 25 MAN015 5 (Rev . 2/16/200 7) ST UMP GRINDER P ART S LIST R E F P ART QTY DESCRIPTION 1 1004500 25 Carbid e tooth w /bolt & lock nut 2 10045 05 1 Jack s ta nd 3 1004506 1 S afety shield 4 10045 10 1 Compl ete drive asse mbly w/slip clutc h 5 100451 1 Gearbox w/bolt s & lock nut s 6 1004513 1 Gearbox hub 7 10045 15 1 Compl ete si de [...]

  • Page 26

    26 Part s MAN0155 (Rev . 2/16/2007) GEARBOX ASSEMBLY REF P AR T QTY DESCRIPTION 1 1004531 1 Gear cro wn Z19 M 8 2 N/S 1 Gearbox housing 3 1004532 1 Shaft input 1-3 /8 - 6 4 1004535 1 Shaf t outp ut 5 1004536 1 Gear pin ion Z1 3 M8 6 39263 2 Bea ring c up & co ne 7 3941 1 2 Bearing cup & co ne 8 57338 1 Prot ectiv e washe r 9 O/L 1 Cotter pi[...]

  • Page 27

    Part s 27 MAN015 5 (Rev . 2/16/200 7) DRIVELINE REF PART QTY DESCRIPTION 1 1001325 1 Co upler coll ar yoke 2 30962 2 U-Join t repai r kit 3 1004549 1 Inner yoke & tube pr ofile 60 x 39.61 4 N /S 1 Ou ter yoke 5 N/S 1 Outer tube 6 N /S 1 R oll pin f or ou ter tu be 7 1004552 1 Shiel d, non -rota ting 3. 2 x 3.0 x 39.57 8 1004554 1 Oute r drive h[...]

  • Page 28

    28 Appendix Bolt T orque & Size Cha rts (R ev . 10/10/2005 ) BOLT T OR QUE CHA R T Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa ys be re place d with the s ame grade as spec ified in the m anual par ts lis t. Always use the [...]

  • Page 29

    Appendix 29 Bolt T orque & Size Chart s (Rev . 10/10/ 2005) BOLT SIZE CHART NO TE: Char t shows bo lt thread sizes and corr espondi ng head (wrenc h) sizes for standa rd SAE and metr ic bolts. ABBREVIATIONS A G ............. ............. ............ ............. .......... Agr icultur e A TF ......................... ...... Automatic T r ans[...]

  • Page 30

    F-8494 (Rev . 6/23/2005) W oods Equipme nt Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399-66 3 7 fa x www .W ood sEquipment.com W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles ) W oods Equipm ent Compa[...]

  • Page 31

    F-3079 (Rev . 1/16/2007) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61061 800-319-663 7 tel 800-3 99-6 63 7 fax www .W oodsEqui pment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Bou ndary TM Utility V ehicles) Please Ent er In form atio n Be low and Save for Fu[...]

  • Page 32

    P ART NO. MAN0155 © 2001 Woods Equipment Company . All rights reserved. WOODS, t he Woods logo, and "T ested. Proven. Unbeatable." are trademarks of Woods Equipment Company . All other tradema rks, trade names, or serv ice marks not owned by W oods Equipment Com pany that appear in this manual are the property of t heir respec tive compa[...]