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Woods Equipment BW240HD manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L BA TWING ® R O TAR Y CUTTER MAN0763 (Rev . 7/8 /20 10) BW240HD, BW240HDQ[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN0763 (10/10/20 08) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN076 3 (10/10/20 08) SPECIFICATIONS BW240HD / BW 240HDQ Cutting H eight ( V aries with tire s electio n) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 15" Cutting W idth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

  • Page 6

    6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - V HS01052 Sa fety Vide o  DVD Format - D VD01052 Safety Vid eo Please send me Name: _______ _________ _______ ____________ _____ Phone: _______ _________ __ Address: __ ___________ ____________ _________ ___ ______ ___[...]

  • Page 7

    Safety 7 BW1800/BW 1260 SR (Rev . 1 1/13/2008) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety inst ructi ons are im port ant! Re ad all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (R[...]

  • Page 8

    8 Safety BW1800/BW 1260 SR (Rev . 1 1 /13/2008 ) (Safety R ules co ntinued fr om previous p age)  Make sure driv eline guard tether chain s are att ached to the trac tor and equipme nt as shown in the p amphlet tha t accomp anies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting[...]

  • Page 9

    Safety 9 BW1800/BW 1260 SR (Rev . 1 1/13/2008)  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s coul d injure people or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes within 300 f[...]

  • Page 10

    10 Safety BW1800/BW 1260 SR (Rev . 1 1 /13/2008 ) (Safety R ules co ntinued fr om previous p age)  Never go underneath equipmen t (lowered to the ground or raised) unless it is properly blocke d and secured. Never place any p art of the body under- neath equipmen t or betw een moveable p arts even when the eng ine ha s been tur ned off . Hyd rau[...]

  • Page 11

    Safe ty 11 MAN07 63 (10/10/200 8) SAFETY & INSTRUCTIONAL DECA LS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 1 - SERIAL NUMBER PLATE 2 - FRONT AMBER REFLECT OR (P N 1002940) 3 - REAR RED REFLECTOR (PN 571 23) 4 - PN 188 69 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFU L! Use a c[...]

  • Page 12

    12 Safety MAN076 3 (10/10/2 008) 7 - PN 15 503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before wor[...]

  • Page 13

    Safety 13 MAN07 63 (10/10/200 8) SAFETY & INSTRUCTIONAL DECALS A T TENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 10 04991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r a[...]

  • Page 14

    14 Operation MAN07 63 (10/10/2008 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f [...]

  • Page 15

    Operation 15 MAN07 63 (10/10/200 8) Hydraulic Connection 1. Inspect h ydrauli c hos es to ensur e they ar e in goo d conditio n. 2. Clean the f ittings bef ore co nnecting th em to the tractor hy drau lic po rts. 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hos e s[...]

  • Page 16

    16 Operation MAN07 63 (10/10/2008 ) Fig ure 1A . Attitude Rod Adj ustment Cutting Height (Normal Mowing) - Wi ngs 1. Lower win gs to n ormal mo wing po sition. 2. Loose n the jam n ut on the adjus table li nk (tu rn buckle). 3. Lengtheni ng the li nk will rais e the win g, shorten ing the link will lower the win g. The rear edg e of the wing shou l[...]

  • Page 17

    Operation 17 MAN07 63 (10/10/200 8)  Use extreme care and reduce gro und speed on slopes and rough te rrain.  W atch for hidden hazards on the ter rain during operation.  Stop power unit a nd equipment immediately upon striking an obstruction. T urn off engine, remove ke y , in spect, an d repair any damag e befor e resuming operation. Max[...]

  • Page 18

    18 Operation MAN07 63 (10/10/2008 ) Center Section Lock-Up Figure 3 . T ransp ort Lock In Oper ation Pos ition 1. Raise cutte r wi th hydr aulic c ylinde r to ma ximum height. 2. Rotate transp ort lock into p osition over cyl inder ro d (Fig ure 2). 3. Lower cu tter ag ainst trans port lock. 4. T o lower cutt er for oper ation , extend hy draulic c[...]

  • Page 19

    Owner Service 19 MAN076 3 (10/10/2 008) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away fro[...]

  • Page 20

    20 Owner Service MAN076 3 (10/10/20 08) Figure 4 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 4 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or unusu a l con[...]

  • Page 21

    Owner Service 21 MAN076 3 (10/10/2 008) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erag[...]

  • Page 22

    22 Owner Service MAN076 3 (10/10/20 08) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbalan ced blad es will cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla [...]

  • Page 23

    Owner Service 23 MAN076 3 (10/10/2 008) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s coul d injure people or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes [...]

  • Page 24

    24 T roubleshooting MAN076 3 (10/10/20 08) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when P[...]

  • Page 25

    Dealer Service 25 MAN076 3 (10/10/2 008) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahea[...]

  • Page 26

    26 Dealer Service MAN076 3 (10/10/20 08) V ertical S haft Seal Replaceme nt (Figu re 10) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce[...]

  • Page 27

    Dealer Service 27 MAN076 3 (10/10/2 008) corre ct diameter . Be sure not to damage the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that th e sea l (8) is sea ted correc tly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect dia[...]

  • Page 28

    28 Dealer Service MAN076 3 (10/10/20 08) SPLITTER GEARBOX REP AIR (Figure 1 1) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and remov e gear box. NOTE: G earbox is hea vy: do no t atte mpt to mo ve it without mechani cal assis tance[...]

  • Page 29

    Dealer Service 29 MAN076 3 (10/10/2 008) Gearbox Inspection 1. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erif y gearbox does not le ak. NOTE: Excessiv e air pres sure will dam age se als. 2. Remove ge arbox from water and dry off. 3. Remove upp er plu[...]

  • Page 30

    30 Dealer Service MAN076 3 (10/10/20 08) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to use eith er the pul ler sc rew (Ite m 6, Figure 13 ) or a small hydr aulic jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as show[...]

  • Page 31

    Dealer Service 31 MAN076 3 (10/10/2 008) CROSSBAR INST ALLATION 1. Usi ng em ery c loth (220 or f iner), remove s urfac e rust, Loct ite ® and foreign materi al from hub , splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide crossbar assemb ly (8) o n to sp lined shaf t. Install nut ( 69) and al ign a slo t with hol e in spli ned[...]

  • Page 32

    32 Dealer Service MAN076 3 (10/10/20 08) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 19 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 19 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess i[...]

  • Page 33

    Assem bly 33 MAN076 3 (10/10/2 008) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It shoul d be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will b[...]

  • Page 34

    34 Assembly MAN076 3 (10/10/20 08) 3. T ighten nuts until there is ap proxima tely 1 inc hes of thread exposed past the nuts. Fu rther adjustme nt will be neede d once cu tter is attache d to tr actor d raw bar . See Cu tting H eight Adjustm ent, pag e 1 5 . Inst all Height Adjustment Cylinder Refer to Figur e 23. 1. Attach ba se en d of c ylinder [...]

  • Page 35

    Assem bly 35 MAN076 3 (10/10/2 008) Inst all Spring Whe e l Arms 1. Slide ri ght spring whe el arm assem bly (14) ov er cent er wh eel yo ke tube and secure into positi on using f our cap sc rew (28 ) an d fla nged l ock nu t (37). R epeat st ep to install l eft spring w heel a rm assembl y . Keep spacing as wide as possible for greater stability .[...]

  • Page 36

    36 Assembly MAN076 3 (10/10/20 08) Inst all 3-Joint Drive (540 RP M Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After co n- firming all s peeds ma tch, r emove[...]

  • Page 37

    Assem bly 37 MAN076 3 (10/10/2 008) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After co n- firming all s peeds ma tch, r emove and di sca[...]

  • Page 38

    38 Assembly MAN076 3 (10/10/20 08) Figure 29 . Wing Cylinde r & Win g T r ansport L ock Ins tallation Inst all Wing Whee l Y oke 1. Attach win g wheel y oke (6) to the win g usin g pivot pins (31). M ake sure pi n flange is on the under side of the dec k. See Figure 30 . 2. Secu re pivot pi ns to de ck using carria ge b olts (67) and flang e lo[...]

  • Page 39

    Assem bly 39 MAN076 3 (10/10/2 008) Inst all Wing Wheel Y oke Adjustment Link  Use a suitable lif tin g device of su fficient capac- ity . Use adequate personnel to handle heavy co m- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Le ave li fting device attache d for adde d supp[...]

  • Page 40

    40 Assembly MAN076 3 (10/10/20 08) OPTIONAL EQUI PMENT Inst all T andem Whe el Assembly (Center) 1. Slide spr ing wheel ar m assembl y (1) over ri ght side of center wheel yok e tube and secur e into positio n using f our cap sc rew (22 ) an d fla nged l ock nu t (23). R epeat step to i nstall spr ing whee l arm assembl y on left side of c enter wh[...]

  • Page 41

    Assem bly 41 MAN076 3 (10/10/2 008) INSTALL CHAIN OR BELT SHIELDING  Full chain shielding must be installed when operating in populate d areas or other areas where thrown obj ects could inju re peop le or dam age property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ithin 300 f[...]

  • Page 42

    42 Assembly MAN076 3 (10/10/20 08) Figure 35 . Chain S hield ing Installa tion - Right Wi ng Show n Figure 36 . Belt S hield ing Ins tallation - Center Sectio n 1. Front wing chain plate, inner 2. Front wing chain plate, center 3. Front wing chain plate, oute r 4. Re ar wing c hain plat e 12. 5/16 Ch ain - 6- link 13. 5/16 Ch ain - 4- link 14. 1/2 [...]

  • Page 43

    Assem bly 43 MAN076 3 (10/10/2 008) Figure 37 . Belt S hield ing Installat ion - Right W ing Winch Ki t Inst allation Figure 38 . Roller Assemb ly Installa tion 1. Locate an d dril l one 9/16 " h ole in each wing usin g dimensi ons show n in Fig ure 38. A ssem ble item s 1, 2, 3 and 4. Us e as sembly to loc ate and drill remaini ng holes. 2. S[...]

  • Page 44

    44 Dealer Check Lists MAN07 25 (10/3/2008) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S RESPON SIBILI TY) Inspect th e equipme nt thor oughly after assembl y to ensure it is set up pro perly before delive ring it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each item as it is found[...]

  • Page 45

    Part s 45 MAN076 3 (10/10/2 008) P ARTS INDEX BA TWING ® Rot a ry Cu tter BW240HD, BW240 HDQ MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 46 -47 (REAR SECTIO N) .... ............. ............. ............ ............. .. 48 -49 WING ASSE MBLY .................. ............. ............. ..[...]

  • Page 46

    46 Part s MAN0763 (10/10/200 8) MAIN FRAME ASSEMBLY (FRONT SECTION) (Rev . 01/27/20 10)[...]

  • Page 47

    Part s 47 MAN076 3 (10/10/2 008) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F PART Q T Y DESCRIPTION 1 8825K T 1 Blade ki t, CCW 2 ----- 1 Gearbox ( see p age 52 ) 3 1027297 1 Drivel ine complete, 1340, 1.75 -20 12.6 4 1027125 2 Attitu de rod 5 1027 035 2 Fr ont skid 6 19407 1 Safety c hain 7 1008190 2 1-1/2 Blade pin kit (in c ludes 1 1 & 12 ) 8[...]

  • Page 48

    48 Part s MAN0763 (10/10/200 8) MAIN FRAME ASSEMBL Y (REAR SECTION)[...]

  • Page 49

    Part s 49 MAN076 3 (10/10/2 008) MAIN FRAME ASSEMBLY (REAR SECTION) R E F PART Q T Y DESCRIPTION 1 1027070 1 Ce nter wheel yoke 2 57050 1 Acce ss hole cover 3 10475 1 Hydraulic cyl inder 3-1/2 ( see p age 67 ) 4 1027125 2 Attitu de rod 5 1004814 1 T ransport loc k-up 6 24098 1 1-1/4 Cylind er stroke con trol kit (optiona l) 7 23650 1 Ratch et adjus[...]

  • Page 50

    50 Part s MAN0763 (10/10/200 8) WING ASSEMBLY Right W ing Shown[...]

  • Page 51

    Part s 51 MAN076 3 (10/10/2 008) WING ASSEMBLY R E F PART Q T Y DESCRIPTION 1 8825KT 1 Blade ki t, CCW (Righ t wing) - or - 1 8820KT 1 Blade ki t, CW (Lef t wing) 2 ----- 1 Gearbox ( see p age 52 ) 3 1027120 1 Cl utch shield with hinge 4 102 729 6 1 Driv eli ne co mpl ete 2400, 63. 4 x 83 .7 5 52234 1 Hydraulic cyl inder 3-1/2 x 16 6 1027080 1 Wing[...]

  • Page 52

    52 Part s MAN0763 (10/10/200 8) WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 53

    Part s 53 MAN076 3 (10/10/2 008) WING & CENTER GEARBOX ASSEMB LY 540 RPM 1000 RPM REF QTY Left Wing Cen ter Right Wing Left Wing C en ter Right Win g DESCRIPTION A 1 1024795 58808 1029848 10 24795 58 809 1029848 Complete ge arbox 1 1 1025617 57446 1025617 10 25617 57 447 1025617 Gear c rown 2 1 NS NS NS NS NS NS Gearbox housing 3 1 57450 57450 [...]

  • Page 54

    54 Part s MAN0763 (10/10/200 8) SPLI TTER GEARBOX ASSEMBLY R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RP M 1 1029698 1029699 - Co mplete sp litter gea rbox 2 21542 21542 24 10 mm Lock washer 3 307201 307201 24 M10-1.5 x 30 HHCS 4 1019613 10196 13 1 In put ca p 5 1019575 10195 75 1 In put sh aft 6 1019589 10195 89 2 In put oil s eal 7 1019587 101[...]

  • Page 55

    Part s 55 MAN076 3 (10/10/2 008) CENTER DECK DRIVE ASSEMBLY R E F P ART QTY D ESCRIPTION A 1027297 1 Compl ete cente r drive assemb ly 1 1004961 1 Y oke, 1-3/4, 2 0 spline 2 1 10 2 Cross & bearing k it 3 40576 1 Inboard yoke 4 1005521 1 Grease fitting 5 57416 1 Friction clutch 1 340 1-3/ 4, 20 sp line 6 57438 1 Flange yok e 7 57432 2 Friction d[...]

  • Page 56

    56 Part s MAN0763 (10/10/200 8) FRONT 3-JOINT DRIVE ASSEMBL Y (EQUAL ANGLE) 540 ONLY R E F P ART QTY DESCRIPTION A 57282 1 Complet e 540 RPM (6 sp line) 1 40563 1 Y oke 1-3 /8 - 6 spli ne (540 R PM) 2 40566 2 Cross & beari ng 3 40751 2 Inboard yok e 4 40753 1 Outer profi le 5 40765 2 S pring pin 10 x 90 6 57299 1 Y oke 1-1/2 - 2 3 spline I.C. 8[...]

  • Page 57

    Part s 57 MAN076 3 (10/10/2 008) REAR 3-JOINT DRIVE ASSE MBL Y (EQUAL ANGLE) R E F P ART QTY D ESCRIPTION A 1004932 1 Complete rear drive as sembly 1 1004957 1 Y oke, 1-3/4, 2 0 spline 2 40566 1 Cross and be aring 3 1003471 1 Inboard yoke 4 1004958 1 Inner profile 5 40765 1 S pring pin 10 x 9 0 6 1029936 1 S tub shaft 7 40766 2 Bearing ring SC25 8 [...]

  • Page 58

    58 Part s MAN0763 (10/10/200 8) 540 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 1 03 1 C ompl ete CV dr ive ( 540 RPM ) 1 19851 1 Slid e lock rep air kit 2 58774 1 Y oke QD CV 1.375 - 6 ( 540 RPM ) 3 58759 2 CV U-Joint r epair kit C at 6 55E 4 58760 1 CV Body with fitting 5 102131 3 1 Y oke and shaft CV s plined 25 .9 ( 540 RPM ) 6 10090[...]

  • Page 59

    Part s 59 MAN076 3 (10/10/2 008) 1000 RPM FRONT CV DRIVE 1000 RPM 1 -3/8 21- Splined 1000 RPM 1 -3/4 20- Splined R E F P ART QTY DESCRIPTION A 1 021 1 04 1 Com pl ete C V dri ve a ssem bly 1 19851 1 Slid e lock rep air kit 2 5877 0 1 Y oke QD CV 1.375 - 21 3 58759 2 CV U-Joi nt repair kit, cat 6 55E 4 58760 1 CV body wi th fitting 5 102131 7 1 Y ok[...]

  • Page 60

    60 Part s MAN0763 (10/10/200 8) WING DRIVE ASSEMBLY R E F PART Q T Y DESCRIPTION 1 1027 296 Compl ete wing drive assembly 2 10191 1 1 1 Y oke 1-3/4 20 s pecial 3 38352 2 Cross an d bearing kit 2400 4 90317352 1 Inboa rd yoke S4 5 40764 2 S pring pin 10 x 80 6 10191 12 1 In ner profile S4L 7 10191 15 1 Outer shield 8 40778 2 Screw (p ackage of 1 0) [...]

  • Page 61

    Part s 61 MAN076 3 (10/10/2 008) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub a ssembly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cups (includ es items 6,7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing cone 6 1017036 1 Bearing cup 7 1017037 1 Bearing cup 8 1017029 1 Bearing[...]

  • Page 62

    62 Part s MAN0763 (10/10/200 8) RUBBER SHIELDING - CENTER SEC TION (STANDARD) (Rev . 7/8/2010) R E F P ART Q T Y DESCRIPTION 1 102716 4 1 Front center be lt shield plate 2 102716 6 1 Front right bel t shield plate 3 102716 7 1 Front left belt sh ield plate 4 102 7176 4 Bent link .25 x 1.61 x 12.00 5 102728 4 2 Rubber shield .25 x 8.50 x 44. 74 6 10[...]

  • Page 63

    Part s 63 MAN076 3 (10/10/2 008) RUBBER SHIELDING - WING (ST A NDARD) R E F PART Q T Y DESCRIPTION 1 1027168 1 Front right wing belt shield p l ate, oute r - or - 1 1027169 1 Fr ont lef t wing belt shi eld plate , outer 2 1027171 1 Fr ont wing be lt shield plate, inner 3 1027172 1 Fr ont wing be lt shield plate, center 4 1027176 2 Bent l ink .25 x [...]

  • Page 64

    64 Part s MAN0763 (10/10/200 8) CHAIN SHIELDING - CENTER SECTION (OPTIONAL) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027131 1 Fr ont center chain plate 2 1027132 1 Fr ont right c hain plat e 3 1027133 1 Fr ont lef t chain plate 4 1027141 2 Re ar chain p late 8 1003644 4 Pin, 2 2 to 24 chains 9 1003646 1 Pin, 2 8 to 30 chains 1 1 5496 1[...]

  • Page 65

    Part s 65 MAN076 3 (10/10/2 008) CHAIN SHIELDING - WING (OPTIONAL) SINGLE ROW DOUBLE ROW R E F PART Q T Y DESCRIPTION 1 1027134 1 Fr ont wing chain pl ate, inner 2 1027140 1 Fr ont wing chain pl ate, center 3 1027136 1 Front right wing chain p late, oute r - or - 3 1027137 1 Front left wing c hain plate, outer 4 102 714 2 1 Rea r wi ng ch ain plate[...]

  • Page 66

    66 Part s MAN0763 (10/10/200 8) T ANDEM AXLE WHEEL YOKE (OPTIONAL) R E F PART Q T Y DESCRIPTION 1 1024109 2 Whee l yoke arm, spri ng 2 1027080 1 Whee l yoke, spring right (for right w ing) -or- 2 1027081 1 Whee l yoke, spring left (for le ft wi ng) (not sh own) 3 1029876 1 Lower s pring arm , wing right (for right w ing) -or- 3 1029877 1 Lower s pr[...]

  • Page 67

    Part s 67 MAN076 3 (10/10/2 008) HYDRAULIC CYLINDERS 3-1/2 x 8 3-1/2 x 16 R E F P ART PART QTY DESCRIPTION 1 10475 52234 Compl ete cyli nder 2 235 40 23 540 1 Seal repai r kit (in clud es i tems 2A - 2G) 2A † † 1 Wiper seal 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap se al 2E † † 2 Cap O-ring 2F † † 2 Piston seal 2G ?[...]

  • Page 68

    68 Part s MAN0763 (10/10/200 8) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke co ntrol set fo r 1-1/4" cylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/[...]

  • Page 69

    Part s 69 MAN076 3 (10/10/2 008) WINCH KIT (OPTIONAL) R E F P ART QTY DESCRIPTION A 101945 6 - Winch ki t, complete 1 52478 4 Idler bracket 2 6696 2 Chain idle r casting 3 40 9 2 Clevis pin, 1/2 x 2 4 224 1 1 2 Klik pin, 3 /16 x 1 5 3 379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 NC flanged 7 1863 * - W asher , 1" SAE flat 8 1008[...]

  • Page 70

    70 Part s MAN0763 (10/10/200 8) BW240HD SHREDDER KIT (OPTIONAL) (THIS KIT DOES NOT FIT BW240) R E F P ART QTY DESCRIPTION A 1032966 1 BW240HD Shred der kit, c o mplete 1 1032967 3 Cross bar 2 39002KT 2 Blade, .5 x 4 x 22. 5 CW formed 3 39003KT 4 Blade, .5 x 4 x 22. 5 CCW formed 4 1017128KT 6 Blade, .5 x 4 x 22. 5 flat 5 39089 3 Blade, .38 x 4 x 1 1[...]

  • Page 71

    Part s 71 MAN076 3 (10/10/2 008) NOTES[...]

  • Page 72

    72 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T ORQUE C HART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be re place d with the s ame grade as spec ified in the m anual par ts lis t. Always use the prop[...]

  • Page 73

    Appendix 73 Bolt T orque & Size Ch arts (Rev . 3/2 8/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .............. ......... ................. ........... Agri culture ASABE ............ ........ American Society of Agric[...]

  • Page 74

    74 Index MAN07 63 (10/10/2 008) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Fill Ge arboxes 39 Option al Equi pment 40 D DEALER CHECK LIST Check Lis ts Delivery (Dealer ’s Respo nsibili ty) 44 Pre-De liver y (Dea ler’ s Resp onsi bility ) 44 DEALER SERVICE Cross bar Installa tion 31 Removal 30 Ge[...]

  • Page 75

    F-3079 (Rev . 3/31/2010) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 37 fa x www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ased:[...]

  • Page 76

    F-8494 (Rev . 6/23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecif icat [...]