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Woods Equipment FZ25D manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L MO W’N MAC HINE (Rev . 3/7/2012) FZ25D Power Unit MAN0646[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12 /5/2 01 1) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read ma nual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r elea[...]

  • Page 3

    Introduction 3 MAN064 6 (7/6/2007) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A T ION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN0646 (7/6/2007) SPECIFICATIONS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . Kubota 3-cy linder , 4- cycle, li quid cooled (See e ngine man ual for comple te spe cificati ons) Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 HP Fuel T ype . . . . . . .[...]

  • Page 5

    Safety 5 FE- Seri es Mo w”n M achi ne (1 2/2 3/2 005) TRAINING  Saf ety inst ruction s are imp ort ant! Re ad all att ac hment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate your n earest dealer , ch eck the Dealer Loca[...]

  • Page 6

    6 Safety FE-Series M ow’n Machine (12/23/2005)  Never fill fuel containers inside a vehicle or a truck or trailer bed with a plastic line r . Always place container on the ground away from the vehi- cle before fill ing.  Remove gas-powered equipment from the truck or tra i ler and refue l on the ground. I f this is not possible, then ref ue[...]

  • Page 7

    Safety 7 FE- Seri es Mo w”n M achi ne (1 2/2 3/2 005)  Stop power unit and equipment i mmediately upon striking an obstruction. T urn off engine, remove ke y , in spect , and repair any da mage befor e resuming operation.  Do not drive or operate mower in tilt-up posi- tion. P ower unit stability is not adequate a nd r esult- ing loads can [...]

  • Page 8

    8 Safety FE-Series M ow’n Machine (12/23/2005)  Battery posts, terminals, wiring insulation, and relat ed accessorie s contai n lead and le ad com- pounds, chemicals known to the S tate of Califor ni a to cause cancer an d birth defects or other repro- ductive harm. WASH HANDS AFTER HANDLING. STORAG E  Keep children and bystanders awa y fro[...]

  • Page 9

    Safety 9 MAN064 6 (7/6/2007) SAFETY & INSTR UCT IONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Damaged! 1 - PN 724 07 2 - PN 72404 3 - SERIAL NUMBER P LATE (Safety D e cals c o ntinued on next p age) W oods Equipment Company W W O re g on, Illinois, U.S.A . W oods Equipment Company Oregon, Illinois, U[...]

  • Page 10

    10 Safety MAN064 6 (7/6/2007) 7 - PN 7 2405 4 - PN 72408 8 - PN 724 06 (Safet y Decals continued fro m prev ious pag e) BE CAREFUL ! Use a c lean, dam p clo th to c lean safe ty dec als. Avoid sprayi ng too close t o deca ls wh en using a pre ssure washer; high-p ressur e water can enter th rough very small sc ratches or under e dges of deca ls ca [...]

  • Page 11

    Operation 11 MAN064 6 (7/6/2007) OPERATION The opera tor is r espons ible for the safe operatio n of this Mow ’n Machi ne. The opera tor mus t be pr operly trained. Operators shoul d be famil iar with th e power unit, all attachm ents that will be used , and all safety practices before s tarting oper ation. Read the sa fety rules a nd saf ety dec[...]

  • Page 12

    12 Operation MAN0646 (7/6/2007) CONTROLS AND SW ITCHES  Know your controls and how to s t op engine and att achment quickly in an emer gency . Control and i ndicator co nsole i s lo cated o n the righ t fuel tank. This con sole contains contr ols needed to operate thi s unit. PT O switch (2) is used to en gage attachments: pull up to engage , pu[...]

  • Page 13

    Operation 13 MAN064 6 (7/6/2007) ST ARTING ENGINE  Do not run engine indoors. Exhaust gases con- t ain carbon monoxide, an odorless and deadly poi- son. T o en hance starter life , use short s tarting cy cles no t exceedi ng 10 secon ds. If engi ne doe s no t start withi n 10 second s, stop cr anking for 30 seconds ; then repea t starting pr oce[...]

  • Page 14

    14 Operation MAN0646 (7/6/2007)  Mow up and down slope s, not across.  If the tires lose tr action o n a slope , disenga ge the blade(s) and proceed slowly straig h t down the slope. Practice st eering m aneuve rs at half th rottle. STEERING HANDLE OPERATION  Moving steering lever s rapidly from f orwa rd to reverse or reverse to forward c[...]

  • Page 15

    Operation 15 MAN064 6 (7/6/2007) STOP PING ENGINE 1. Move throttl e to 1/3 setting. 2. Allow engin e to id le f or seve ra l min utes. 3. T urn k ey to OFF posi tion and re move.  Remove key and store in a secure lo cation to prevent una uthorized persons from operating equipment. Manual Fuel Shut-Off V alve A manual fuel sh ut-off valve is loca[...]

  • Page 16

    16 Operation MAN0646 (7/6/2007) OWNER PRE-OPERA T ION CHECK LIST (OWNER 'S RESPONSIB ILITY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 5 t hrough 10 . ___ Check tha t all safety de cals are ins talled an d in good cond ition. Replace i f dama ged. ___ Check to m ake su re all shields and gu ards ar e pro[...]

  • Page 17

    Owner Service 17 MAN064 6 (7/6/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basi c mechanic al skill s. If you n eed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Before performing any servic[...]

  • Page 18

    18 Owner Service MAN0646 (7/6/2007) Figure 6 . Lubric ation Diagram T AILWHEEL MAIN TENANCE Once a ye ar , disas semble tailwhe el assem bly an d insp ect ro ller be aring s: 1. Remove dust c ap (2) from top of tailwheel asse mbl y (1 ). 2. Remove c otter pin (3) and slotted h ex nut (4). 3. Remove wh eel fo rk (10), bearing cone s (6) and remaini [...]

  • Page 19

    Owner Service 19 MAN064 6 (7/6/2007) HYDROSTATIC T RANSMISSION SERVICE NOTICE ■ Keep transmis sion oil cl ean. Wh en adding fluid t ake precautions to prevent dirt a nd other foreign material from enterin g the s ystem. NOTE: Check fluid l evel every 8 hours o f operati on. 1. Place p ower u nit on a leve l surfac e. 2. S top en gine; rem ove ke [...]

  • Page 20

    20 Owner Service MAN0646 (7/6/2007) 4. Inspect b attery cas e for cr acks or l eaks; re place batte ry if necessary . 5. T est batte ry with hy dromete r; rech arge batte ry if less tha n 75% c harge is indi cated. 6. Add water if nec essary . 7. Check t hat the positi ve term inals on the battery , starter an d altern ator a re prop erly c overed [...]

  • Page 21

    Dealer Service 21 MAN064 6 (Rev . 1 1/5/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and money [...]

  • Page 22

    22 Dealer Service MAN064 6 (Rev . 1 1/5/2007) TROUBLESHOOTING ENGINE Engine Dies when S teering Handles are Engaged 1. Check if parking br ake is set. • Release par king br ake. NOTE: When parkin g brake is on, syste m is designed to kill the e ngine i f either st eering handle is engag ed. ■ This circ uit has a positive vo ltage with the key o[...]

  • Page 23

    Dealer Service 23 MAN064 6 (Rev . 1 1/5/2007) Figure 12 . Po wer Tilt Deck Safety Swit ch Layou t T roubleshoo ting Deck Safety Switch 1. Pull handl ebar s in with de ck in lowes t cutt ing height pos itio n (1). 2. Check that sw itch i s m aking c ontact with the heigh t gauge. 3. Check that wires are pr operly hook ed up to po wer unit. 4. Adjust[...]

  • Page 24

    24 Dealer Service MAN064 6 (Rev . 1 1/5/2007) 7. S tart engine and di senga ge parking brake. 8. Open pump dump va lve. 9. Slowly push st eerin g levers back and forth 5 to 6 times to bleed t he hyd rauli c sys tem. 10. Close pum p dump valv e. 11 . Ad just NEUTRAL position of s teering linka ge as necessar y . 12. S top e ngine. Chec k level of hy[...]

  • Page 25

    Dealer Service 25 MAN064 6 (Rev . 1 1/5/2007) Figure 15 . Clutc h Assembl y 3. Place a 9 /16 wrenc h over c ap screw ( 6) on idl er (47) and rem ove the te nsion fro m PT O V -belts (22) by rotating the wrench clockwise. 4. Remo ve PT O V -bel ts (2 2) from P TO dri ve sheave (2). 5. Disconn ect elec trical wire har ness fr om clutc h. 6. Disconn e[...]

  • Page 26

    26 Dealer Service MAN064 6 (Rev . 1 1/5/2007) Figure 18 . Clutc h & Driv e Compo nents Reasse mbled RETURN TO OPERATION When yo u ha ve co mpleted s ervic e and ma intena nce function s, read and co mply with the se safet y mes- sages b efore re turning u nit to o peration .  Make sur e all safe ty deca ls are ins t all ed. Replace i f damag[...]

  • Page 27

    Assem bly 27 MAN064 6 (Rev . 1 1/5/2007) ASSEMBLY DEALER SET -UP INSTRUCTIONS Assemb ly of this Mow’n Ma chine is the res ponsi bility of the Woods dealer. It should be delivered to the own er complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions. Set up th e Mow’ n Mac hine a s rece ived fr om the factory with t[...]

  • Page 28

    28 Assembly MAN064 6 (Rev . 1 1/5/2007) STRAIGHT LINE T RAVEL 1. Check tire pr essure ; tires mus t have equal air pressu re. 2. Chec k trave l; dri ve forw ard wit h both s teering handles full forw ard at hal f thro ttle. • If travel is not s traig ht, adjust ste ering hand le stop bolt on op posite side of t urn. • If power u nit tur ns to t[...]

  • Page 29

    Dealer Check List s 29 MAN0646 (Rev . 1 1/5/2007) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESP ONSIBILITY) Inspect t he equipme nt thor oughly aft er asse mbly to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . Th e foll owing check list is a remind er o f points to in spec t. Check off each item as[...]

  • Page 30

    30 Dealer Check Lists MAN064 6 (Rev . 1 1/5/2007) NOTES[...]

  • Page 31

    Part s 31 MAN0646 (Rev . 1 1/5/2007) FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & 33 ENGINE ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35 HYDRAULIC RESERVOIR & HOSES . . . . . . . . . . . . . . . . . . . 36 & 37 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . [...]

  • Page 32

    32 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D FRAME ASSEMBLY (Rev . 8/22/2008 )[...]

  • Page 33

    Part s 33 MAN0646 (Rev . 1 1/5/2007) FZ25D FRAME ASSEMBLY PART S LIST R E F P ART QTY DESCRIPTION 1 783 17 1 Fuel t ank, LH 2 738 94 1 Fuel tank, RH Diesel 3 0 9239500 2 Fuel cap 4 73427 1 Left fender cover 5 734 28 1 Right fend er cover 6 738 98 2 Wei ght transfer arm 7 71 144 2 Extensi on spring 9 73891 1 Footrest (inclu des item 44 & 50 ) 10[...]

  • Page 34

    34 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D ENGINE ASSEMBLY (Rev . 1/9/2009)[...]

  • Page 35

    Part s 35 MAN0646 (Rev . 1 1/5/2007) FZ25D ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 1 Kubota di esel engine (S pec No. 16447 - 15 000) 2 701 27 1 Oil fil ter 3 734 32 1 Sheav e adapter 4 754 64 1 Front dr ive sheave 5 753 99 1 Left f ront engine mount 6 754 00 1 Right f ront engine m ount 7 754 01 1 Rear engin e mount 8 754 42 1 M[...]

  • Page 36

    36 Part s MAN064 6 (Rev . 1 1/5/2007) HYDRAULIC RESERVOIR & HOSES (Rev . 8/22/200 8)[...]

  • Page 37

    Part s 37 MAN0646 (Rev . 1 1/5/2007) HYDRAULIC RESERVOIR & HOSES PART S LIST HYDRAULIC DIAGRAM R E F P ART QTY DESCRIPTION 1 75477 1 Hydraulic re s ervoir 2 754 89 1 Cap w/b reather 5 838 * 3 3/ 8 Lo ck was her 6 590 77 * 3 3/8 NC Center lock nut 10 7552 7 1 F ilt er , hydra uli c oil 1 1 61 4 Adapter , 3/4 JICM x 3/4 ORBM 12 75482 1 Hose as se[...]

  • Page 38

    38 Part s MAN064 6 (Rev . 1 1/5/2007) PTO, CLUTCH & PUMP ASSEMBLY[...]

  • Page 39

    Part s 39 MAN0646 (Rev . 1 1/5/2007) PTO CLUTCH & PUMP ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 75397 1 S plined p ower shaft 2 755 49 1 PTO sheave 4 3886 * 1 K ey 1/4 x 1-1 /4 5 780 44 2 1" Pillow bl ock bearing w/ set screw 6 9 20 * 6 3/8 NC x 1-3/4 HHCS - GR 5 7 5 65 * 16 3 /8 Flat washer 8 8 38 * 10 3/8 Lock washe r 9 835 * [...]

  • Page 40

    40 Part s MAN064 6 (Rev . 1 1/5/2007) SEAT & HOOD ASSEMBLY R E F P AR T QTY DESCRIPTION 1 754 06 1 Seat p an 2 752 25 2 Suspensio n seat 4 4378 * 4 5/ 16 F lat wa sher 5 F A220 * 4 5/16 Nylok nut 6 735 81 2 Pivot bush ing 7 72410 1 Pivot rod 8 8 54 * 2 1/2 F lat wash er 9 716 30 * 2 1/8 x 3/4 Cot ter pin 10 7809 8 1 P rop rod 1 1 0 7534100 1 Ro[...]

  • Page 41

    Part s 41 MAN0646 (Rev . 1 1/5/2007) T AILWHEEL ASSEMBLY Single T ailwheel Assembly Wide St ance T ailwheel Ass e mbly R E F P ART QTY DESCRIPTION 1 71 126 1 Pivot mount adapte r 2 73741 1 Pivot housi ng 3 358 5 2 Bearing c up 4 358 6 2 Bearing c one 5 70328 1 Seal, 1.5 x 2 x .187 6 70086 1 S pacer , .375 x 1 7 73818 1 Wheel fork 8 0543570 0 2 Bear[...]

  • Page 42

    42 Part s MAN064 6 (Rev . 1 1/5/2007) BRAKE ASSEMBLY[...]

  • Page 43

    Part s 43 MAN0646 (Rev . 1 1/5/2007) BRAKE ASSEMBLY P ART S L IST R E F P ART QTY DESCRIPTION 1 ----- -- See T ire & Wheel Chart Be low 2 0654 1900 2 1 NF Hex patch lock nut 3 739 04 1 Brake asse mbly - RH (in cludes i tems 3A, 3C, 4, 5, 6, 7, 20, 21, 22) or 3 739 03 1 Brake assemb ly - LH (includ es items 3B, 3C, 4, 5, 6, 7, 20, 21, 22) 3A 739[...]

  • Page 44

    44 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D WIRING DIAGRAM KU BOT A (Rev . 8/22/200 8)[...]

  • Page 45

    Part s 45 MAN0646 (Rev . 1 1/5/2007) FZ25D WIRING DIAGRAM KUBOT A DIESEL R E F P ART QTY DESCRIPTION - 75499 1 FZ25D Wiri ng assembly 1 731 73 1 Ignition sw itch - 751 97 1 Ignition ke y 2 0884 1200 2 Indicat or light 3 -------- * 1 Battery 12V , side post, gro up 70, 450- 500 CCA (obtain locally) 4 730 46 1 Diode asse mbly 5 722 62 1 PTO Sw itch 6[...]

  • Page 46

    46 Part s MAN064 6 (Rev . 1 1/5/2007) S TEERING ASSEMBLY R E F P ART QTY DESCRIPTION 1 730 23 2 S teering leve r (includes item s 5 & 6) 2 730 30 2 S teering leve r mount 3 731 78 4 5/16 NC x 1 .0 Whi z bolt 4 731 63 4 5/16 NC Flange d lock nut 5 0924 6800 2 Foam ha ndle grip 6 092 1 1400 2 Vinyl cap 7 754 58 1 S teerin g pivot - right 8 754 59[...]

  • Page 47

    Part s 47 MAN0646 (Rev . 1 1/5/2007) COUNTERWEIGHT MOUNT KIT NO TES: * Refer to c ounterwei ght requ ireme nt chart on page 15 to determine the amount of counterweight required f or yo ur mower and equi pment. ** Not inc luded in kit. A s requi red. R E F P ART QTY DESCRIPTION A 709 80 Counte rweight mount kit 1 710 63 1 Weight mo unt 2 71 123 1 We[...]

  • Page 48

    48 Part s MAN064 6 (Rev . 1 1/5/2007) HEADLIGHT KIT (OPTION AL) NO TES : Headlight power outlets are loca ted near th e steer ing pi vot bloc ks. R E F P ART QTY DESCRIPTION A 739 38 - Headlig ht kit 1 739 37 1 L ight br acket - left 2 739 36 1 Light br acket - ri ght 3 739 35 2 R ect. work light with sw itch 4 07516000 4 Button bump er 5 6096 * 4 [...]

  • Page 49

    Appendix 49 Bolt T orque & Siz e Charts (Rev . 3/2 8/2007) BOLT T O RQUE CHART Always tighten har dware to the se values unles s a di ff e rent t orque value or ti ghteni ng proce dure is list ed for a specifi c applica tio n. F astene rs must al wa ys be repla ced wi th the sam e grade as sp ecifi ed in the manual par ts list. Always use the p[...]

  • Page 50

    50 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ............. .............. ......... .............. ....... Agriculture ASABE . ............ ....... American Socie ty of Ag [...]

  • Page 51

    Index 51 MAN064 6 (7/6/2007) INDEX ASSEMBLY Dealer Set- Up Instr uctions 27 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 29 Pre-De liver y (Dea ler’ s Resp onsi bility ) 29 DEAL ER SERVICE Belt R emova l 24 Clutch Repair Align Bel t 25 Install Clutch 25 Reas semb le Co mponen ts 25 Remov e C ompon ents 24 Engin e Remov al 24 Hydros[...]

  • Page 52

    F-8045 MM ( Rev . 2/1 1/201 1) W oods Equip ment Company 260 6 South Illi n ois Route 2 Post Office B ox 1000 O r e g o n , Illi n ois 61061 80 0- 319- 6 637 tel 800-3 99-6 63 7 fax www . W oodsE q ui p m e n t.co m LIMITED W ARRANTY Mow’ n M achi ne TM Zero-T urn Mowers Please Enter Information Belo w an d Sav e For Future Reference . Date Purc [...]

  • Page 53

    F-8495 M M & Boundary Repair Parts (Rev . 2/1 1/201 1) ©201 1 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, Mow’n Machine, and “T ested. Proven. Unbeatable.” are trademarks of Woods Equipm ent Company . Al l other trademarks, trade nam es, or service marks not owned by Woods Equipment Company th a t appear in this[...]

  • Page 54

    W oods Equipment Company 2606 Sou th Illinois Route 2 P ost Of fice Box 1 000 Oregon , Illinois 61 061 USA 800- 319-6637 tel 800- 399-6637 f ax www .Woods Equipment.com ©2007 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademark s of W oods Equipment Company . All oth er trademarks, trade names, or ser vice marks no[...]