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Vintage 551170 manual

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Table of contents for the manual

  • Page 1

    18 865 G O L L S T . - S A N AN T ONIO , TX . - 7826 6 ph .2 1 0 -65 4 -7 171 - f a x 21 0-65 4-3 1 13 1969-70 MUST ANG w/o F A CT ORY AIR GEN IV 551170 901271 REV A 2/11/08, 69-70 MUST ANG w/o AC GEN IV EVAP INSTR PG 1 OF 26[...]

  • Page 2

    P A GES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. COVER T ABLE OF CONTENTS P ACKING LIST/ P ARTS DISCLAIMER INFORMA TION P AGE WIRING NO TICE ENGINE COMP ARTMENT / P ASSENGER COMP ARTMENT FIGURES 1 & 2 DEFROST DUCT / FRESH AIR CAP & DRIVER AND P ASSENGER SIDE L OUVER INST ALLA TION FIGURE[...]

  • Page 3

    ** BEFORE BEG INNING INSTALLA TI ON O PEN A LL P ACKAG ES A ND CH ECK CO NTENTS OF SH IPMENT. PLEASE REPO RT A NY SH ORTAGES D IRECT L Y TO VINT AGE A IR W IT HIN 15 DAYS . AFTER 15 DAYS , VINTAGE A IR WIL L N OT BE RESPO NSIBLE FOR M ISS ING OR D AM AGED ITEMS . EVA P O R A TO R KI T P AC KI N G L IS T EVA P O RATOR K I T 55 1 1 70 No . Q TY . P A[...]

  • Page 4

    I MP O R T A N T N O T IC E - P L E AS E R E A D FO R MA XI M UM S YS TE M PE RF O RM AN CE V IN T AG E AI R RE C OM ME ND S TH E FO L LOWI NG : LU BR IC A NT C AP AC IT IE S : 13 4a S YS T EM R-12 S YS T EM CH A RG E WITH 2.0 lbs . O F REF RIG ER A NT CH A RG E WITH 1.8 lbs . (1 lbs . 1 2o zs) O F REF RIG ER A NT NE W C OM PR E SS O R - NO A DD I [...]

  • Page 5

    THE HEA TER CONTROL VAL VE IS A NORMALL Y OPEN VAL VE. IT MUST BE CONNECTED TO THE ECU T O BLOCK W A TER FLOW IN A C MODE. CARE MUST BE T AKEN WHEN INST ALLING THE COMPRESSOR LEAD , NOT T O SHORT IT T O GROUND . THE COMPRESSOR LEAD MUST NO T BE CONNECTED T O A CONDENSER F AN OR ANY OTHER A UXILIARY DEVICE. SHORTING TO GROUND OR CONNECTING T O A CON[...]

  • Page 6

    RE M O V E TH E F O LLO W I NG : RE MOV E DAS H PAD , I NS TR U ME NT PANE L , PASS EN G ER SI D E P A N EL AN D LOW E R P A SS E NG ER SI D E DAS HB OA RD ( RE T A IN SC R E WS ) SE E FI G UR E 1. GLOVE BOX ( RE T AI N ) SE E FI G UR E 1. HE A T E R AS SE M BL Y AN D AL L R E LATED DU C T IN G (D I SC AR D) , R ET A IN SC RE WS. SE E FI G UR E 2. [...]

  • Page 7

    TEMPLATE DE F R OS T D UC T / F RE S H AI R C A P IN S T AL L ATI ON IN ST A L L DE FR O ST D UC T UN D ER DA SH A S S HO WN I N FI G UR E 3 BE LOW . SE CU RE U SI N G OE M NU T S w/ ( 3) 3 / 16 S AE F L A T WA SH ER S. HO LD F R ES H AI R C AP U ND ER DA S H AN D MA R K TH E (3 ) MO U NT IN G H OL ES. DR IL L ( 3) 1 /8 ” M OU NT IN G H OL ES U N[...]

  • Page 8

    EVAPORA TOR INST ALLA TION ON A WORK BENCH, INST ALL EVAPORA TOR REAR BRA CKET AND HARDL INES WITH PROPERL Y LUBRICA TED O-RINGS. (SEE FIGURE 10, P AGE 11, AND FIGURE 15, P AGE 16.) REMOVE 2 OEM HEA TER PLUGS IN FIREWALL, SEE FIGURE 7 P AGE 9. INST ALL FRONT MOUNTING BRACKET ON EVAPORA TOR USING (2) 1/4-20 X 1/2 HEX BOL TS AND TIGHTEN AS SHOWN IN F[...]

  • Page 9

    FIR E WAL L C OV ER IN S T AL L ATIO N IN ST A L L (3 ) GR O MM ET S O N FI RE WA LL C OVE R A S SH OW N IN F I GU RE 7 , B ELOW . AP PL Y A 1 / 4 BE AD O F S IL IC O NE A RO U ND T HE B AC K SI DE O F TH E F IR EWA L L COV ER A S S HO WN I N FI GU R E 7a , BE LOW . SE CU R E FI RE WA LL C OVE R TO FI RE WAL L U SI NG ( 6 ) #1 4 X 3/ 4 S HE ET M ET[...]

  • Page 10

    C EN T E R LOU V E R IN S T AL L A T I O N (O P TI O N 1 ) U N D ER DA S H C E N T E R LO U V E R I NS T AL L A T IO N ( O P T IO N 2 ) 10 1969-70 MUST ANG w/o AC GEN IV ASSEMBLED VIEW TEMPLA TE CUT OUT CENTER L OUVER ASM 590070 UNDER DASH L OUVER FI G UR E 8 FI G UR E 8a CUT OUT CENTE R L OUVER TE MPL ATE PR OVI DED ON P AGE 24. ALI GN CENT ER LOU[...]

  • Page 11

    11 1969-70 MUST ANG w/o AC GEN IV L OCA TE EVAPORA T OR DRAIN ON BOTT OM OF EVAPORA TOR CASE. IN-LINE WITH THE DRAIN , LIGHTL Y MAKE A MARK ON THE FIREWALL. MEASURE ONE INCH DOWN AND DRILL A 5/8 HOLE THROUGH THE FIREWALL. SEE FIGURE 9 INST ALL DRAIN HOSE TO BO TT OM OF EVAPORA T OR UNIT AND ROUTE THROUGH FIREWALL. SEE FIGURE 9. DRAIN HOSE INST ALLA[...]

  • Page 12

    HE ATE R HO S E & H EATE R C ON T RO L VA L V E I NS TAL L A T I O N ROUTE A PIECE OF HEA TER HOSE FROM THE WA TER PUMP TO THE HEA TER LINE COMING THROUGH THE FIREWALL AS SHOWN IN FIGURE 11, BEL OW . SECURE USING HOSE CLAMPS . ROUTE A PIECE OF HEA TER HOSE FROM THE INT AKE TO THE HEA TER LINE COMING THROUGH THE FIREWALL AS SHOWN IN FIGURE 11 BE[...]

  • Page 13

    (6 )T I E WR AP # 8 C O N D E N S E R TO C OR E S U PP O RT HA RD L I N E 0 8109 6 # 6 D R I E R T O CO RE S U P PO R T HA R D L I N E 081 09 5 C O R E S U PP OR T I N N E R FE N D E R W E L L NO T E : V I N T A G E A I R S YS TE M S RE Q U I R E ( 2 ) 5 / 8 H O SE N I PP L ES ( NOT SU P P L I ED ) 1969-7 0 M US T AN G w / o AC G E N IV 13 AC &[...]

  • Page 14

    GLOV E B OX IN STAL L ATIO N IN ST A L L GLOVE B OX WI T H OE M SC RE W S. SE E FI GU R E 13 . INST ALL DUCT HOSES AS SHOWN IN FIGURE 14, P AGE 15. ROUTE A/C WIRES THROUGH 3/8 GROMMENT AS SHOWN ON FIGURE 13a (12 VOL T/ GROUND/ BINARY SWIT CH/ HEA TER VAL VE). INST ALL CONTROL P ANEL ASM. PLUG THE WIRING HARNESS IN THE ECU MODULE ON SUB CASE AS SHOW[...]

  • Page 15

    15 1969-70 MUST ANG w/o AC GEN IV S B Y DRIVER SIDE DEF . DUCT 2” x 14” DRIVER SIDE L OUVER 2 1/2” x 30” CENTER L OUVER DRIVER SIDE 2 1/2” x 32” CENTER L OUVER P ASS. SIDE 2 1/2” x 32” P ASS. SIDE DEF . DUCT 2” x 12” P ASS. SIDE L OUVER 2 1/2” x 32” PLUG FROM CONTROL WIRING HARNESS 232006- VUR PLUG FROM WIRING HARNESS 232001[...]

  • Page 16

    189 1 25-MU R 1 /4 P U SH N U T BO L T R E T AI N E R 18 2 8 9- V U B 1 / 4-2 0 X 1 COA RSE BOL T B R AC KE T #6 LI QU ID L IN E 0 8 10 9 1 E VA PO R A T OR HAR D L INE INST A L L A TI O N H E A T E R LIN E ( E V A P T O WA TE R PUMP ) 0 81 0 94 N O T E : A FTER I N S T A L LI N G # 1 0 S U CTIO N L I NE WR A P A LL EX PO S ED ME T AL ( FIT T ING S[...]

  • Page 17

    17 1969-70 MUST ANG w/o AC GEN IV WIRING DIA GRAM 85 85 86 86 GROUND DASH/FL OOR DEFROST/PLENUM TEMPERTURE BLEND COMPRESSOR 30 AMP BLK BLK DK BLU DK BLU RED RED RED RED RED RED RED RED GRY GRN LT BLU YEL/BLK GRN WHT WHT WHT ORA VIO VIO WHT ORA GRY RED WHT N/A T ACH DASH LAMP (NOT USED) PRGM JM8 JM9 JM1 JM2 JM6 JM5 JM4 JM3 GRY BLK BLK YEL VIEWED FRO[...]

  • Page 18

    HEATER CON TR OL VALVE REL AY HEATER CON TR OL VALVE REF ER TO CO NTR OL PANEL IN ST RUC TIO NS AND P LUG I N ACCO RDI NGLY BIN ARY SAF ET Y SWI TCH NOTE : I F USI NG TR INA RY SAF ET Y SWI TCH- RE FER TO WIR IN G SCH EMATIC S UPP LI ED WIT H TR INAY SAF ETY S WITCH FOR P RO PER W IRI NG IN ST RUC TIO NS (IG NI TIO N HOT TER MI NAL ) NOTE : C ONN E[...]

  • Page 19

    OPERA TION OF CONTROLS NOTE: WHEN BATTERY POWER IS FIRST CONNECTED TO THE ECU , THE COMPUTER GOES THROUGH AN INITIALIZATION SEQUENCE. THIS INITIALIZATION MAY T AKE UP TO 30 SECONDS. DURING INITIALIZA TION THE BLOWER WILL NO T OPERATE, BUT THE DOORS INSIDE THE UNIT WILL BE OPERATING . A LOW BATTERY OR DISCONNECTING THE BA TTERY MAY ALSO TRIGGER A RE[...]

  • Page 20

    T RO UB L E S H O OTI N G I N F O R M A T IO N SYMPTOM CONDITION CHECKS ACTIONS NOTES 1. BLOWER ST A YS ON HIGH SPEED WHEN IGNITION IS ON NO OTHER FUNCTIONS WORK CHECK FOR DAMAGED PINS OR WIRES IN CONTROL HEAD PLUG. VERIFY ALL PINS ARE INSERTED INTO PLUG. INSURE NO PINS ARE BENT OR DAMAGED IN ECU. CHECK FOR DAMAGED GROUND WIRE (WHITE) IN CONTROL HE[...]

  • Page 21

    SYSTEM WILL NOT TURN ON OR RUNS INTERMITTENTL Y WORKS WHEN ENGINE IS NOT RUNNING, SHUTS OFF WHEN ENGINE IS ST ARTED. (TYPICALL Y EARL Y GEN 4, BUT POSSIBLE ON ALL VERSIONS) NOISE INTERFERENCE FROM EITHER IGNITION OR AL TERNA TOR. INST ALL CAP ACITORS ON IGN. COIL, AND AL TERNA TOR. ENSURE GOOD GROUND AT ALL POINTS.RE-LOCA TE COIL AND ASSOCIATED WIR[...]

  • Page 22

    22 1969-70 MUST ANG w/o AC GEN IV DRIVER SIDE L OUVER TEMPLA TE C U T ALO N G D O TT E D LIN E CENTER PUNC H & DRIL L 2 3/4 H OLE 1969-70 MUSTANG w/o AC DRIVER SIDE LOUVER TEMPLA TE 901271 REV A 2/11/08, 69-70 MUST ANG w/o AC GEN IV EVAP INSTR PG 22 OF 26[...]

  • Page 23

    23 P ASSENGER SIDE LOUVER TEMPLA TE C UT A LO NG DO T TE D LI N E 1969-70 MUSTANG w/o AC P ASSENGER SIDE LOUVER TEMPLA TE CENTER PUNC H & DRIL L 2 3/4 HOLE 901271 REV A 2/11/08, 69-70 MUST ANG w/o AC GEN IV EVAP INSTR PG 23 OF 26[...]

  • Page 24

    24 1969-70 MUST ANG w/o AC GEN IV CENTER L OUVER TEMPLA TE 1969-70 MU ST ANG w/o AC CENTER LOUVER TEMPLA TE CUT AL ON G DO TTED LINE CU T ALON G DOTT ED L I NE 901271 REV A 2/11/08, 69-70 MUST ANG w/o AC GEN IV EVAP INSTR PG 24 OF 26[...]

  • Page 25

    25 1 96 9 - 7 0 MU S T A N G w /o AC F IR E WA L L COV E R H OL E T E M PL A T E T HI S S I D E IN S I D E OF C A R ( 6) 3 / 1 6 H OL E S O EM H E A T E R H OL E B L O W E R M OT O R M OU N T I NG H OL E B L O W E R M O TO R M OU N T I NG H OL E B L O W E R M O TO R M OU N T I NG H OL E B L O W E R M O TO R M OU N T I NG H OL E ( 4) A L I G NM E N [...]

  • Page 26

    EVA P O R A TO R KI T P AC KI N G L IS T EVA P O RATOR K I T 55 1 1 70 No . Q TY . P AR T N o. D E SC R IP T IO N 1. 2. 1 1 1 69 -7 0 M US TANG EVA P . SU B CA S E 76 30 6 9 763069 781069 69-70 M USTAN G EVAP . SUB CASE 1969-70 M USTANG w/o AC ACC . KIT CH E CK E D BY : P AC KE D BY : DA T E : ACC ES S OR Y KI T 78 10 6 9 NOT E : IM AG E S MA Y NOT[...]