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Thomas & Betts EK22GL manual

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Table of contents for the manual

  • Page 1

    INSTR UCTION MANU AL 999 4521.5 © 2001 Greenlee Textron IM 1552 10/01 Read and understand all of the instructions and saf ety inf or mation in this manual bef ore operating or ser vicing this tool. GA TOR ® EK22GL Batter y-power ed, High-speed Crimping T ool[...]

  • Page 2

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 2 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 All specifications are nominal and may change as design improve- ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. GAT[...]

  • Page 3

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 3 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 IMPOR T ANT SAFETY INFORMA TION This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined belo[...]

  • Page 4

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 4 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070[...]

  • Page 5

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 5 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Identification Identification Specifications EK22GL 1. Housing 2. Retract Button 3. Battery Cartridge 4. Trigger 5. Battery Load Display 6. Locking Flange 7. Die Release Buttons 8. W-type[...]

  • Page 6

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 6 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Operation Charging the Battery Read the instructions supplied with the battery charger. Battery Condition Wear eye protection when operating or servicing this tool. Failure to wear eye pr[...]

  • Page 7

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 7 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Operation (cont’ d) Preparing Cable Follow the lug manufacturer’s instructions for appropriate cable strip length. CRIMPING DIRECTION 1ST COMPRESSION CRIMPING DIRECTION SIDE A CRIMPIN[...]

  • Page 8

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 8 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Dies and Connectors Die Selection Crimps made on copper cable with Greenlee K22-type dies and the connectors listed here are UL classified and CSA certified. Refer to “Connector Selecti[...]

  • Page 9

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 9 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Maintenance Each Operating Day Before use: 1. Inspect dies for wear or damage such as cracks, gouges, or chips. 2. Inspect the tool for damage or leaks. If damage is detected, return the [...]

  • Page 10

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 T r oubleshooting Before You Begin 1. Make sure that the battery is charged. Recheck the battery after several minutes to make sure the battery is holding its charge. Tool is inoperative[...]

  • Page 11

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 11 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Disassembl y Main Components 1. Remove the battery. 2. Drive out the pin (37). Remove the die holder assembly (28). 3. Loosen two screws (24). 4. Unscrew and remove crimping head assembl[...]

  • Page 12

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 12 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Assembl y Motor, Gearbox, and Bearing 1. Install two fillister head screws (112) into the spacer (not numbered) and motor (90). Tighten the screws. 2. Install four screws (not numbered) [...]

  • Page 13

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 13 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070[...]

  • Page 14

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 14 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Illustration 13 12 15 18 14 16 17 25 29 24 29 23 36 34 33 30 22 23 31 32 33 34 35 37 30 28 34 33 34 33 19 20 29 27 31 23 19 24 26 21 29 36[...]

  • Page 15

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 15 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Illustration 72 73 83 79 81 80 76 74 82 75 77 78 92 91 101 93 109 105 99 112 97 98 95 111 90 110 100 102 103 108 106 107 104 94 155 156 150 153 152 151 154 140 61 54 141 128 129 122 123 [...]

  • Page 16

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 16 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 P ar ts List Key Part No. Description Qty 7 500 7151.3 Circuit board, programmed ................................................................ 1 9 500 2948.7 Decal, identification ...[...]

  • Page 17

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 17 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 P ar ts List (cont’ d) Key Part No. Description Qty 500 1354.8 Pump housing, reservoir assembly (includes items 72–83) 72 500 4144.4 Threaded bushing ................................[...]

  • Page 18

    EK22GL Battery-powered, High-speed Crimping T ool Greenlee Textron / Subsidiary of Textron Inc. 18 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070 Printed in the USA Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Custo[...]