Stanley Black & Decker TJ10 manual

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Table of contents for the manual

  • Page 1

    S afety , O pera tiOn and M aintenance USer'S ManUaL TJ10 HYDRAULIC TRACK JACK © 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 34964 4/2013 V er . 8[...]

  • Page 2

    2 ► TJ10 User Manual SERVICING : This manual contains safety , and operation instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be per - formed by an authorized and certied dealer . Please read the following warning. SERIOUS INJUR Y OR DEA TH COULD RESUL T FROM THE IMPROPER[...]

  • Page 3

    TJ10 User Manual ► 3 DECLARA TION OF CONFORMITY DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi gn?[...]

  • Page 4

    4 ► TJ10 User Manual SAFETY SYMBOLS Safety symbols and signal words, as shown below , are used to emphasize all operator , maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This safety alert and signal word indicate an imminently hazardous situa - [...]

  • Page 5

    TJ10 User Manual ► 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Review them carefully before operating the tool and before per - forming general main[...]

  • Page 6

    6 ► TJ10 User Manual GENERAL SAFETY PRECAUTIONS CONTINUED: • Never use extreme heat to disassemble a hydraulic ram or cylinder . Metal fatigue can lead to unsafe conditions. • Be aware of possible "pinch points" of the jack, and stay clear to avoid personal injury . • When lifting with the edge of the lifting toe, place a wedge be[...]

  • Page 7

    TJ10 User Manual ► 7 T OOL STICKERS AND T AGS CRUSH HAZARD - P/N 31064 STICKER LOCA TIONS W ARNING DECAL - P/N 28788 (Shown smaller than actual size) Indicates that users should read the manual before using the product. RAILROAD HELP DESK - P/N 25610 P/N 25610 P/N 31064 P/N 28788 P/N 05152 The following information is found on the base of the T r[...]

  • Page 8

    8 ► TJ10 User Manual MAINTENANCE & CARE GENERAL PROTECTION Store the T rack Jack in an upright position, in a place where it is protected from the elements, abrasive dust, and damage. Use only recommended repair and replacement parts and materials specied in the Parts List section of this manual. Do not use the jack for applications it was[...]

  • Page 9

    TJ10 User Manual ► 9 MAINTENANCE & CARE 7. It may be necessary to bleed air out of the cylinder . See instructions below for purging air . 8. Inspect the jack for leaks, cracks, or other damage. PURGING AIR Air trapped within the jack hydraulic system can be removed by performing the following steps. 1. Make sure the plunger is fully retracte[...]

  • Page 10

    10 ► TJ10 User Manual PREOPERA TION PROCEDURES Before putting a new T rack Jack into initial service, or after an extended period of being unused, perform a visual inspection for bent, broken, cracked, missing or worn components. Ensure the hydraulic uid and lubricant level is correct. Fully extend and retract the jack without a load to ensure[...]

  • Page 11

    TJ10 User Manual ► 1 1 TROUBLESHOOTING PUMPING HANDLE A pumping handle is included with the T rack Jack is de - signed with a 4:1 safety factor . DO NOT use the pump - ing handle for any other purpose. DO NOT substitute other material for use as a pumping handle. If symptoms of poor performance develop, the following chart can be used as a guide [...]

  • Page 12

    12 ► TJ10 User Manual SPECIFICA TIONS Performance MaximumLift ........................................................................................................................ 8.9 in. /226 mm MaximumLoad .................................................................................................................... 10 tons/9070 k[...]

  • Page 13

    TJ10 User Manual ► 13 BASE ILLUSTRA TION[...]

  • Page 14

    14 ► TJ10 User Manual PUMP ASSY ILLUSTRA TION NOTE: Item descriptions which are preceded by a item number may be ordered individually. NOTE: Item descriptions which are preceded by a symbol are only available in their respective repair kits. Manifold Assembly P/N-34873 Includes all items shown except pump handle 34870.[...]

  • Page 15

    TJ10 User Manual ► 15 ITEM P/N QTY DESCRIPTION 1 52805 1 Cap 3 52806 1 Lifting T oe 6 52807 1 Stop Ring 1 1 52809 1 Plunger 14 52812 1 Base, (Model TJ101 1 1M) 16 52813 1 Pumping Handle 28 01219 2 Pipe Plug 29 56518 4 Capscrew 38 52824 1 Seat Assy 40 52827 1 Relief V alve Assy 46 52830 1 Manifold 49 56521 4 Capscrew 50 31064 1 Sticker , Crush Haz[...]

  • Page 16

    16 ► TJ10 User Manual REP AIR KITS[...]

  • Page 17

    TJ10 User Manual ► 17 NOTES[...]

  • Page 18

    T o ll out a Product W arranty Recording form and for information on your warranty visit Stanleyhydraulic.com and select the W arranty tab. (Note: the warranty recording form must be submitted to validate the warranty). Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, OR 97267-5698 USA Phone: (503) 659-5660 Fax:(503)652-1780 www .stan[...]