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Stanley Black & Decker AL35 manual

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Table of contents for the manual

  • Page 1

    © 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 16798 8/2014 V er . 6 USER MANUAL Safety , Operation and Maintenance AL35 HYDRAULIC AL TERNA T OR[...]

  • Page 2

    [...]

  • Page 3

    AL35 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]

  • Page 4

    4 ► AL35 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    AL35 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► AL35 User Manual • Do not start the alternator with electrical loads con- nected and in a power “ON” state. • Ensure that the alternator is at operating speed/volt- age before connecting an electrical load. • Only use hydraulic hose labeled and certied as non-conductive when using hydraulic tools on or near electrical lines. Fail[...]

  • Page 7

    AL35 User Manual ◄ 7 SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 8

    8 ► AL35 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 9

    AL35 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 10

    10 ► AL35 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid temp[...]

  • Page 11

    AL35 User Manual ◄ 1 1 OPERA TION PROCEDURES 1. Observe all safety precautions. 2. CA UTION Do not connect or otherwise apply power to an electrical load until the alternator has come up to speed. Move the hydraulic circuit control to the “ON” posi- tion. As the alternator comes up to speed, a maxi- mum electrical load of 3500 W , single‑ph[...]

  • Page 12

    12 ► AL35 User Manual PREVENT A TIVE MAINTENANCE SCHEDULE IN DIRTY OR MOIST ENVIRONMENTS 90 DA Y INTERV ALS If the unit is operated or stored in a dirty , moist, or salt moisture environment, the electrical contacts, rotor and stator should be inspected and cleaned every 90 days or more frequently as deemed necessary . IN CLEAN, DR Y ENVIRONMENTS[...]

  • Page 13

    AL35 User Manual ◄ 13 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a c[...]

  • Page 14

    14 ► AL35 User Manual PROBLEM CAUSE REMEDY T ool does not run. Power unit not functioning. Check power unit for power ow and pressure (7-9 gpm/26-34 lpm, 2000 psi/140 bar . Couplers or hoses blocked. Remove restriction. Hyrevz motor failure. Inspect and repair . Hydraulic lines not connected. Connect lines. No electrical output. Open circuit b[...]

  • Page 15

    AL35 User Manual ◄ 15 The AL35 is a hydraulic motor powered electrical alternator , designed to provide power for lights, small power tools, and small appliances. It produces 3500 watts of power at a nominal 120/240 volts AC single phase at 60 Hz frequency . The unit requires hydraulic power delivered at 7–9 gallons per minute (gpm) with pressu[...]

  • Page 16

    16 ► AL35 User Manual 2 4 3 2 5 21 22 16 1 7 8 9 3 14 13 12 6 15 17 18 19 20 22 21 23 25 24 27 40 36 37 35 42 39 21 22 20 32 43 31 10 28 30 26 41 38 AL35 ALTERNATOR August 1998 AL35 P ARTS ILLUSTRA TION[...]

  • Page 17

    AL35 User Manual ◄ 17 ITEM P ART NO. QTY DESCRIPTION 1 15100 1 VOL TMETER 2 COM* 4 PHILLIPS HEAD MACHINE SCREW 3 COM* 4 W ASHER 4 1 RECEPT ACLE P ANEL 5 15101 1 RECEPT ACLE, 30 A, 120 V 6 15103 1 RECEPT ACLE, 15 A, 240 V 7 — — INCLUDED WITH ITEM 1 8 15106 1 CIRCUIT BREAKER, 30 A 9 35235 1 CAP ACITOR 10 05734 4 CAPSCREW , 3/8‑16 × 2 HEX HEA[...]

  • Page 18

    18 ► AL35 User Manual ITEM P ART NO. QTY DESCRIPTION 1 00120 8 CAPSCREW, 1/4‑20 × 2-1/4 HSH 2 07386 1 GEAR HOUSING ASSEMBL Y (INCLUDES ITEMS 3 & 4) 3 00713 2 DOWEL PIN 4 06316 4 BUSHING 5 00178 1 O-RING * 6 73309 1 IDLER SHAFT 7 06853 2 DRIVE GEAR 9 21432 BEARING HOUSING ASSEMBL Y (INCLUDES ITEM 4) 10 00669 1 QUAD RING * 11 00171 1 O-RING [...]

  • Page 19

    AL35 User Manual ◄ 19 CAPACITOR TO FRAME 6 GND 5 GOLD GOLD GOLD SILVER 4 3 2 2 1 1 1 2 3 4 5 6 7 8 9 14 AWG BLK(P) 1 14 AWG BLK(P) 2 14 AWG WHT(P) 3 14 AWG WHT(P) 4 14 AWG WHT(P) 5 14 AWG BLK(P) 6 14 AWG GRN(P) 8 14 AWG GRN J1 P1 16 AWG RED 16 AWG RED G X W 14 AWG GRN 14 AWG WHT 14 AWG BLK 14 AWG BLK 14 AWG GRN GND NEMA L530R 115V 30A 14 AWG BLK [...]

  • Page 20

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]