English dropdown-ico

Middleby Cooking Systems Group PS540G manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Middleby Cooking Systems Group PS540G, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Middleby Cooking Systems Group PS540G one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Middleby Cooking Systems Group PS540G. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Middleby Cooking Systems Group PS540G should contain:
- informations concerning technical data of Middleby Cooking Systems Group PS540G
- name of the manufacturer and a year of construction of the Middleby Cooking Systems Group PS540G item
- rules of operation, control and maintenance of the Middleby Cooking Systems Group PS540G item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Middleby Cooking Systems Group PS540G alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Middleby Cooking Systems Group PS540G, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Middleby Cooking Systems Group service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Middleby Cooking Systems Group PS540G.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Middleby Cooking Systems Group PS540G item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    PS540G SERIES GAS FIRED: SPL100505-PF-BD October 5, 2005 T ab le of Contents: P age 2 www .middleb y .com email: techsupport@middleby.com 1-847-741-3300 fax 1-847-741-4406 (Parts Department) Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of [...]

  • Page 2

    2 T ab le of Contents Spec Sheet ..................................................................................................................... ......................... 3 Oven and Electrical Specifications ............................................................................................. ............. 6 Key Parts ................[...]

  • Page 3

    3[...]

  • Page 4

    4 GAS INLET ELECTRICAL JUNCTION BOX RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6 ″ (150mm) Non-control End of Oven to Wall - 0 ″ Control End of Oven to Wall - 0 ″ 1 2 3 2 3 3 3 1 MODEL PS540 SINGLE OVEN DIMENSIONS MODEL PS540 DOUBLE OVEN DIMENSIONS 1 2 3 2 3 3 3 1 GAS INLET ELECTRICAL JUNCTION BOX RECOMMENDED MINIMUM CLEARANCES: R[...]

  • Page 5

    5 MODEL PS540 TRIPLE OVEN DIMENSIONS GAS INLET ELECTRICAL JUNCTION BOX RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6 ″ (150mm) Non-control End of Oven to Wall - 0 ″ Control End of Oven to Wall - 0 ″ 1 2 3 2 3 3 3 1[...]

  • Page 6

    6 PS540 SERIES OVEN SPECIFICATIONS Conveyor Belt Width 32 ″ (813mm) Heating Zone Length 40-1/2 ″ (1028mm) Baking Area Square Feet 9 sq. ft. (0.84 sq. m.) Overall Dimension Standard Single Oven w/Legs 80 ″ (2032mm) L × 61-5/16 ″ (1557mm) W × 47-5/16 ″ (1202mm) H × Overall Dimension Double Oven 80 ″ (2032mm) L × 61-5/16 ″ (1557mm) W[...]

  • Page 7

    7 KEY P AR TS PS540-SERIES GAS OVEN KEY PARTS ITEM PART NO. ENGLISH DESCRIPTION QUANTITY 1 58504 Temperature Controller 1 2 44687 Blower/Fan Motor 1 3 47797 Conveyor Drive Motor, Standard Speed 1 or 2 3A 47799 Conveyor Drive Motor, High Speed 1 or 2 3B 45017 Kit, Brushes, Springs & Caps 1 3C 50265 Pickup, Sensor 1 4 58323 Conveyor Speed Control[...]

  • Page 8

    8 View of OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS[...]

  • Page 9

    9 Parts for OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS ITEM QTY. P/N DESCRIPTION 1 2 49947 UPPER END PLUG ASSEMBLY, INCLUDES ITEM 7 2 2 49946 LOWER END PLUG ASSEMBLY 3 8 36452 WING NUT, PLASTIC 1/4-20 4 8 45449 END PLUG MOUNTING PLATE ASSEMBLY 5 16 21296-0005 SCREW, HEX WSHHD12-14 × 3/4 ″ , SS BSD 6 1 51 09 4 CONVEYOR CHAIN COVER 7 2 50 6[...]

  • Page 10

    10 View of WINDOW–Later Production (Front Window Change Used After March, 2004)[...]

  • Page 11

    11 Parts for WINDOW–Later Production (Front Window Change Used After March, 2004) ITEM QTY. P/N DESCRIPTION 1 1 51054 ASSEMBLY ,WINDOW, w/HANDLE, ITEMS 1-10 2 1 51081 ASSEMBLY, HANDLE, ITEMS 3-6 3 1 M10092 HANDLE, OUTER 4 1 M10127 HANDLE, INNER THREADED 5 1 M1115 HANDLE, BRACKET (LEFT) 6 1 M1116 HANDLE, BRACKET (RIGHT) 7 1 51087 FRAME AND WINDOW,[...]

  • Page 12

    12 View of RIGHT-HAND CONTROL COMPARTMENT[...]

  • Page 13

    13 Parts for RIGHT-HAND CONTROL COMPARTMENT ITEM QTY. P/N DESCRIPTION 1 1 58504 TEMPERATURE CONTROL 2 2 33812-3 THERMOCOUPLE, TYPE J SHIELDED 9.50 × 60 ″ 3 1 28041-0011 CONTACTOR, 208/240V 4 3 4 65 2 1 KIT, BLOWER SWITCH CONTAINS ((1) 44697, (1) 44696) 5 3 4 46 9 7 CONTACT BLOCK 6 3 4 46 9 6 SELECTOR SWITCH 8 1 31504 TRANSFORMER, 230V (P)/120V ([...]

  • Page 14

    14 View of BLOWER AREA 3A (NOT SHOWN) NEVER SEIZE LUBRICANT[...]

  • Page 15

    15 Parts for BLOWER AREA ITEM QTY. P/N DESCRIPTION 1 1 51157 PU L L E Y, 1 GRV 3.0PD AK32H, 3.25 ″ DIA. 2 1 48855 W ELDMENT, BRG BRACKET PS540G 3 22 220373 SCREW, HH 3/8 ″ - 16 × 1 ″ SS T 3 A A / R 17110-0017 NEVER SEIZE LUBRICANT - USED ON ITEMS 3 & 7 APPLIED TO THREADS BEFORE REINSTALLING 4 A / R A11039 SPLIT LOCK WASHER 3/8 ″ Z P 5 [...]

  • Page 16

    16 View of BLOWER/MOTOR COMPARTMENT[...]

  • Page 17

    17 Parts for BLOWER/MOTOR COMPARTMENT ITEM QTY. P/N DESCRIPTION 1 1 28021-0047 INTERLOCK SWITCH 10A NO2P 2 1 28021-0061 MOMENTARY SWITCH - 10A NO 2 POLE 3 1 44687 MOTOR 1/2 HP 4 1 49953 MOTOR MOUNTING BRACKET WELDMENT 5 1 50449 MOTOR SUPPORT BRACKET 6 8 1513D8805 SCREW, HEX HD 3/8 ″ -16 × 3/4 ″ - N P 7 8 21422-0001 LOCK WASHER, SPLIT 3/8 ″ Z[...]

  • Page 18

    18 View of GAS BURNER AND PIPING ASSEMBLY 5 KIT, NATURAL TO LP - NOT SHOWN 23 IGNITOR SENSOR - NOT SHOWN[...]

  • Page 19

    19 Parts for GAS BURNER AND PIPING ASSEMBLY ITEM QTY. P/N DESCRIPTION 1 1 50274 1 / 2 ″ GAS CONTROL VALVE (Conversion Required for Propane) 1 A 1 28092-0018 VALVE KIT CONVERT FROM NATURAL GAS TO PROPANE 1B 1 28092-0019 VALVE KIT CONVERT FROM PROPANE TO NATURAL GAS 2 5 23153-0004 1 / 2 ″ CLOSE NIPPLE - BLK 3 1 23151-0032 1 / 2 ″ × 3 ″ NIPPL[...]

  • Page 20

    20 View of “Single” Belt Conveyor 39 (NOT SHOWN) HEYCO PLIERS[...]

  • Page 21

    21 Parts for “Single” Belt Conveyor ITEM QTY. P/N DESCRIPTION 2 1 22450-0225 CONVEYOR BELT, 1/2P 32 ″ × 2 0 4 ″ 2.84/11 S 3 A / R 33900-0032 CO NVEYOR CHAIN, SS WIRE1 FT 4 1 51380 KIT, MASTER LINK, CONTAINS ((1) 33900-0016, (4) 33900-0017, (1) 33900-0018) 8 4 2001371 NUT, KEPS 10-32, ZP 9 1 50265 CONVEYOR CONTROL PICKUP KIT(NOT SHOWN) 10 1[...]

  • Page 22

    22 View of “Split” Belt Conveyor 42 (NOT SHOWN) HEYCO PLIERS[...]

  • Page 23

    23 Parts for “Split” Belt Conveyor ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION 2 2 22450-0226 CONVEYOR BELT, 1/2P 15 ″ × 1 46 ″ 2.86/5 SP 3 A / R 33900-0037 CO NVEYOR CHAIN, SS WIRE1 FT 4 2 51382 KIT, MASTER LINK, CONTAINS ((1) 33900-0016, (1) 33900-0017, (1) 33900-0018) 8 8 2001371 NUT, KEPS 10-32, ZP 9 2 50265 CONVEYOR CONTROL PI[...]

  • Page 24

    24 PARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KIT P/N 51100 (Two required for double oven) (Three required for triple oven) ITEM NO . QT Y PART NO. DESCRIPTION 1 1 22361-0001 FLEXIBLE GAS HOSE, 3/4 ″ X 48 ″ 2 1 55027 CONVEYOR END STOP 3 1 55028 CONVEYOR LEFT REAR STOP 4 1 50664 SERIES PS540 OWNER/OPERATOR MANUAL 2 3 5 6 1 4 PS540-Series [...]

  • Page 25

    25 PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15 ″ ″ ″ ″ ″ LEGS & TOP P/N 34832 ITEM NO . QT Y PART NO. DESCRIPTION 1 1 54606 COMPLETE BASE WELDMENT 2 4 37900-0024 TOP PLATE, LEG WELDMENT, 15 ″ TALL 3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3 / 8 ″ -16 × 1 ″[...]

  • Page 26

    26 PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6 ″ ″ ″ ″ ″ LEGS, CASTERS & TOP P/N 34833 ITEM NO . QT Y PART NO. DESCRIPTION 1 1 54606 COMPLETE BASE WELDMENT 2 4 37900-0102 TOP PLATE, LEG WELDMENT, 6 ″ TALL 3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3 / 8 ″ -16 ?[...]

  • Page 27

    27 PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOP P/N 51139 ITEM NO . QT Y PART NO. DESCRIPTION 1 1 54606 COMPLETE BASE WELDMENT 2 4 45209 QUAD OUTRIGGER WELDMENT 3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE 4 2 22290-0010 SWIVEL CASTER, FLAT PLATE 5 4 45206 INSERT,QUAD ADJUSTMENT FOOT 6 4 45205 SPACER,QUAD CASTER 14 [...]

  • Page 28

    28 50593 Rev. B A = 51020 PLATE, OUTER L67 50550 PLATE, INR/COL L6 ALUZ 42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL B = 51021 PLATE, OUTER L65 50550 PLATE, INR/COL L6 ALUZ 42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL C = 50551 PLATE, OUTER L6 GN 50553 PLATE, INR/COL L6 GN ALUZ 50227 ASSY, MANIFOLD L6GN PERF BAFFEL D = 35210-0536 PLATE, BLANK FULL ALUZ[...]

  • Page 29

    29 Wiring Diagrams (electrical schematics) Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W US/UK/CANADA 50141F2[...]

  • Page 30

    30 Middleby PS540G Ladder Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W US/UK/CANADA 50141F1[...]

  • Page 31

    31 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W DN 52059D[...]

  • Page 32

    32 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W DUT 52065D[...]

  • Page 33

    33 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W FR 52053D[...]

  • Page 34

    34 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W GM 52055D[...]

  • Page 35

    35 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W GK 52067D[...]

  • Page 36

    36 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W IT 52061D[...]

  • Page 37

    37 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W SP 52057D[...]

  • Page 38

    38 Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W SW 52063D[...]

  • Page 39

    39 NOTES[...]

  • Page 40

    40[...]