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Hoist Fitness RPL-5501 manual

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Table of contents for the manual

  • Page 1

    RECORD S ERIAL NUMBER HERE Note: Both Serial Number and Model Nu mber are Required when Ordering Parts (858) 578-9558 addendum - 550 1 Fax (800) 548-5438 (858) 578-7676 rpl Customer Service june, 2 008 THE FOLLOWING PAGES WILL SUPERCEDE THE EXISTING PAGES IN THE RPL-5501 MANUAL CATALOG NUMBER 0208-004. READ THIS FIRST! RP L-5501 OWNER'S MA NUA[...]

  • Page 2

    (w/ RUBBER FOOT) 41 7/16" 41 3/16" (w/ OUT RUBBER FOOT) OWNER'S MANUA L PAGE 28 RPL-5501 ASSE MBLY MACHINE A D JUSTMENT LOOS EN J AM NU T AND TWIS T TIE R ODS ( 1 2) IN /OUT TO ADJUST THE PRESS A RMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIG HT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT, BE SURE TO RE-T IGHT EN JA M NUT S. MA[...]

  • Page 3

    CATALOG NU MBER OWNER' S MANUA L RECORD S ERIAL NUMBER HERE Fax (800) 548-5438 (858) 578-7676 (858) 578-9558 Note: Both Serial Number and Model Nu mber are Required when Ordering Parts Customer Service 0208 - 005 PLAT E-LOA DED SHOULDER PRESS RP L-5501 **WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILUR E TO [...]

  • Page 4

    02 04 28 30 31 32 33 36 37 39 41 42 43 44 45 OWNER'S MANUA L PAGE 01 RPL-5501 ASSE MBLY INST RUCT IO NS ..................................................................... FRA ME AS SEMBL Y .............................................................. MACHINE A DJUS TMENT ...................................................... PRE-A SS EMBLY[...]

  • Page 5

    OWNER'S MANUA L PAGE 02 RPL-5501 ASSE MBLY Ratch et Wrench 1 / 2", 9/ 16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex K ey Wrench Set Two People TOOLS REQUIRED Before begi nni ng assem bly pl ease take the ti me to read in structi ons thorou ghly. Pl ease use the vari ous l ists i n thi s man ual to m[...]

  • Page 6

    ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** OWNER'S MANUA L PAGE 03 RPL-5501 ASSE MBLY[...]

  • Page 7

    OWNER'S MANUA L PAGE 04 RPL-5501 ASSE MBLY FRAM E ASSEM BL Y[...]

  • Page 8

    49 73 61 58 18 20 - WRENCH T IGHTEN HA RDWA RE. NOTE: FRAM E ASSEM BL Y OWNER'S MANUA L PAGE 05 RPL-5501 ASSE MBLY[...]

  • Page 9

    13 50 29 15 14 20 FRAM E ASSEM BL Y NOTE: - HAND T IGHTEN HA RDWA RE. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 06[...]

  • Page 10

    NOTE: - WRENCH T IGHTEN HA RDWA RE. FRAM E ASSEM BL Y RPL-5501 ASSE MBLY OWNER'S MANUA L PAGE 07 58 83 64 33 70 58 14[...]

  • Page 11

    36 59 84 78 59 78 59 10 84 59 14 FRAM E ASSEM BL Y NOTE: - HAND T IGHTEN HA RDWA RE. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 08[...]

  • Page 12

    84 81 59 16 51 51 22 59 10 NOTE: - HAND T IGHTEN HA RDWA RE. FRAM E ASSEM BL Y OWNER'S MANUA L PAGE 09 RPL-5501 ASSE MBLY[...]

  • Page 13

    FRAM E ASSEM BL Y NOTE: - HAND T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE SI DE. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 10 74 59 22 59 84 16 14[...]

  • Page 14

    - WRENCH T IGHTEN HA RDWA RE. NOTE: FRAM E ASSEM BL Y OWNER'S MANUA L PA GE 11 RPL-5501 ASSE MBLY 59 16 22 84 59 35 77[...]

  • Page 15

    37 17 82 59 59 84 14 FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWARE ( 82) T HEN LOOS EN NUT J UST E NOU GH F OR (1 7) TO PIVOT FREELY . OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 12[...]

  • Page 16

    17 80 59 19 38 20 80 59 38 59 84 19 59 84 NOTE: - WRENCH T IGHTEN HA RDWARE ( 80) T HEN LOOS EN NUT J UST E NOU GH F OR (1 9) TO PIVOT FREELY . FRAM E ASSEM BL Y OWNER'S MANUA L PAGE 13 RPL-5501 ASSE MBLY[...]

  • Page 17

    58 76 61 22 STEP 2: FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE SI DE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARI TY. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 14 23 100 63 99 22 STEP 1: 22 16 55 41 76 61 58[...]

  • Page 18

    84 21 42 11 22 16 - WRENCH T IGHTEN HA RDWA RE. SI DE. - REPEAT A SSEMBLY FOR OPPOSITE FRAM E ASSEM BL Y NOTE: OWNER'S MANUA L PAGE 15 RPL-5501 ASSE MBLY[...]

  • Page 19

    FRAM E ASSEM BL Y NOTE: - HAND T IGHTEN HA RDWA RE. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 16 WARNING - TIE ROD ENDS (24, 25 ) MUST BE THREADED A MINIMUM OF 3/8" WITH JAM NUT (27, 28) TIGHTEN ED SECURELY TO ENS URE PROPER CONNECT ION. 24 28 12 27 25 24 28 12 27 25[...]

  • Page 20

    102 102 101 101 20 12 25 24 85 85 PROPERLY INSTALLED VIEW 11 21 - HAND T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE SI DE. FRAM E ASSEM BL Y NOTE: PAGE 17 OWNER'S MANUA L RPL-5501 ASSE MBLY 102 101 85 BE SURE ORIENTATION OF CAP WASHER (101) IS AS SHOWN 21 24 28 12 102 25 27 20 12 PROPERLY INSTALLED VIEW[...]

  • Page 21

    75 63 59 4 59 63 75 21 11 FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE SI DE. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 18[...]

  • Page 22

    60 5 65 56 - WRENCH T IGHTEN HA RDWA RE. FOR CLARI TY. - SOME PART S MAY HA VE BEEN REMOVED FRAM E ASSEM BL Y NOTE: OWNER'S MANUA L PAGE 19 RPL-5501 ASSE MBLY[...]

  • Page 23

    FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE SI DE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARI TY. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 20 9 83 58 58 71 17[...]

  • Page 24

    58 71 58 7 9 83 SI DE. FOR CLARI TY. - SOME PART S MAY HA VE BEEN REMOVED FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - REPEAT A SSEMBLY FOR OPPOSITE OWNER'S MANUA L PAGE 21 RPL-5501 ASSE MBLY[...]

  • Page 25

    1 6 57 68 FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARI TY. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 22[...]

  • Page 26

    8 1 69 17 - WRENCH T IGHTEN HA RDWA RE. FOR CLARI TY. - SOME PART S MAY HA VE BEEN REMOVED FRAM E ASSEM BL Y NOTE: OWNER'S MANUA L PAGE 23 RPL-5501 ASSE MBLY 17 8 BE SURE TO ORIENT PULL-PIN ASSEMBLY (8) AS SHOWN TO ENSURE PROPER MACHINE FUNCTION.[...]

  • Page 27

    3 44 57 67 46 FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARI TY. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 24[...]

  • Page 28

    - WRENCH T IGHTEN HA RDWA RE. FOR CLARI TY. - SOME PART S MAY HA VE BEEN REMOVED FRAM E ASSEM BL Y NOTE: OWNER'S MANUA L PAGE 25 RPL-5501 ASSE MBLY 3 17 71 61 58 71 58 61 44[...]

  • Page 29

    45 66 67 57 43 2 FRAM E ASSEM BL Y NOTE: - WRENCH T IGHTEN HA RDWA RE. - SOME PART S MAY HA VE BEEN REMOVED FOR CLARI TY. OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 26[...]

  • Page 30

    71 71 61 58 2 58 61 17 - WRENCH T IGHTEN HA RDWA RE. HAND TIGHT ENED HA RDWARE. - WRENCH T IGHTEN AL L PREVIOUSLY FRAM E ASSEM BL Y NOTE: OWNER'S MANUA L PAGE 27 RPL-5501 ASSE MBLY AND R ETI G H TE N B OL TS . IT WILL BE NECESSARY TO LOOSEN SOME FRA ME HARDWA RE T O RE-A LIGN THE FRAME ASS URE THAT Y O UR UNIT IS A S SEMBLED SQ UARE A ND PERPE[...]

  • Page 31

    (w/ RUBBER FOOT) 41 7/16" 41 3/16" (w/ OUT RUBBER FOOT) MACHINE A DJUSTMENT MAJOR ADJUSTMENT: OWNER'S MANUA L RPL-5501 ASSE MBLY PAGE 28 LOOS EN J AM NU T AND TWIS T TIE R ODS ( 1 2) IN /OUT TO ADJUST THE PRESS A RMS TO THE PROPER HEIGHT. ONCE THE PROPER HEIG HT IS REACHED AND THE PRESS ARMS ARE OF EQUAL HEIGHT, BE SURE TO RE-T IGHT [...]

  • Page 32

    54 14 DETAIL A MACHINE A DJUSTMENT RPL-5501 ASSE MBLY OWNER'S MANUA L PAGE 29 MAJOR ADJUSTMENT: BE SURE THE BOTTOM DUAL HOLE BUMPER (54) OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH BASE FRAME ASSEMBLY (14), AS SHOWN IN DETAIL A. ADJUST HEIGHT OF LIMITING STOP ASSEMBLY (15) SO THAT IT IS IN CONTACT WITH THE D UAL HOLE BUMPER (54), AS SHOWN[...]

  • Page 33

    PRE-A SSEMBLY OWNER'S MANUA L PAGE 30 RPL-5501 ASSE MBLY 102 103 101 101 104 102 17 31 54 84 84 52 6 34 47 31 30 30 72 62 39 48 40 21 26 26 32 32 32 32 11 26 26 48 39 62 72 79 30 20 30 31 31 59 54 54 59 84 40 59 59 102 103 101[...]

  • Page 34

    96 95 90 88 87 86 98 91 91 93 92 89 94 97 92 88 UNLESS OTHERWISE ST ATED. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . DECAL PLA CEMENT NOTE: - ALL DECAL S ARE CENT ERED PAGE 31 OWNER'S MANUA L RPL-5501 ASSE MBLY[...]

  • Page 35

    DECA L REFERENCE OWNER'S MANUA L PAGE 32 RPL-5501 ASSE MBLY 021-0003694 021-0003405 021-0003341 021-0003093 021-0003320 021-0003113 021-0003230 021-0003334 021-0004032 021-0003135 021-0003008 SERIAL # DECAL 800 LBS . MAXI MU M W EI GHT R A TI NG 1 2 3 4 5 6 7[...]

  • Page 36

    ITEM NO. PART NUMBER DESCRIPTION QTY. 1 022-01PD2054-A SEAT PAD ASSEMBLY 1 2 022-01PD2055 UPHOLSTERED HEAD PAD 1 3 022-01PD2058 UPHOLSTERED BACK PAD 1 4 026-01M2358 30 LB. COUNTERWE IGHT, RUBBER COATED 2 5 026-01PL2236 TOP CAP W/INSERTS 1 6 026-01X2387 SEAT PAD ASSEMBLY 1 7 026-01X2402 FOOT PLATE ASSEMBLY 2 8 026-01X2849 RACHET PULL-PIN ASSEMBLY 1 [...]

  • Page 37

    PART LIST CONT INUED NOT E: SOME OF THESE PA RT S MAY COME PRE- INSTALLED OWNER'S MANUA L PAGE 34 RPL-5501 ASSE MBLY ITEM NO. PART NUMBER DESCRIPTION QTY. 36 026-01F0316 8" FLNG. 1 37 026-01M0660 SHAFT Ø1.00" O.D. X Ø .52" I.D. X 4.69" LG. 1 38 026-01M0927 SHAFT Ø.75" O.D. X Ø.52" I.D. X 3.82" LG. 2 39 02[...]

  • Page 38

    ITEM NO. PART NUMBER DESCRIPTION QTY. 71 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 16 72 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 2 73 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 2 74 011-0407042 1/2"-13UNC X 1.00" HHB (WZ) 4 75 011-0101020 1/2"-13UNC X 1.00" BHCS (WZ) 4 76 011-0101016 3/8"-16UNC X[...]

  • Page 39

    B Z = B lack Zin c W Z = Whit e Zinc HHB = Hex Hea d Bo lt FHCS = Flat He ad Cap S crew BH CS = B utton He ad Cap S crew S HCS = S o cket He ad Cap S crew SHS S = Socket Head Shoulder Screw ABBREV IA T IONS OWNER'S MANUA L PAGE 36 RPL-5501 ASSE MBLY[...]

  • Page 40

    BOLT SIZING CHA RT 3 3/4" OWNER'S MANUA L PAGE 37 R PL-5501 ASSEMB LY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4"[...]

  • Page 41

    3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F H C S 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3/4" 3/4" 1 1/ 4 " 3/4" 0" 1" 2 1/4" 1 1/ 2 " 2" 2 1/2" 1" 3/4" 3/4" (CONT INUED) BOLT SIZING CHA [...]

  • Page 42

    013-0002003 1/ 4 " FLAT WASHER SMALL, SAE, 13mm 013-01 02026 1/ 2" FLAT WASHER LARGE, USS, 34mm 014-001 8001 1/2" LONG SPACER 3/8" FENDER WA SHER 013-0003002 PL A ST I C 1 1/ 16" 026-01PL1 51 FENDER WASHER 013-0402005 3/8" FLAT WASHER LARGE, USS, 25mm 013-0002004 3/8" FLAT WASHER SMALL, SAE, 21mm 013-01 02020 3/8&[...]

  • Page 43

    026-01M021 1 1/ 4 " L O NG FLANGED SPACER 026-01M01 98 1/2" LONG FLANGED SPACER 026-01M0760 1/2" LONG HEAVY FLANGED SPACER 026-01M21 1T 1/4" LON G HEAVY FLANGED SPACER 026-01M0532 11/ 16" L O NG HE A V Y FLANGED SPACER 026-01M0551 1" LONG HEAVY FLANGED SPACER 026-01M0788 .81" LONG HEAVY FLANGED SPACER 026-01M0780 [...]

  • Page 44

    Your equipment comes with a co mmercial maintenance decal. For per sonal , in home u se, pleas e fol low the h ome maint enance s ched ule l is ted ab ove. COMMERCIAL MAINTENANCE DAILY DAILY WEEKL Y WEEKL Y WEEKL Y DAILY HOME MAINTENANCE WEEKL Y WEEKL Y WEEKL Y 3 MONT HS 3 MONT HS 3 MONT HS Clean; Upholst ery Inspect; Links, Pull Pins, Snap Locks, [...]

  • Page 45

    HOIST FITNESS SY STEMS GENERAL MA INT ENANC E INFORMA T ION Links, Pull -Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for sign s of visible wear or damage. *Check springs i n snap hooks and pu ll-pins for proper tension an d alignmen t. *If the spring sticks or has l ost its rigidity, replace it immediately. Upholst e ry : *To en[...]

  • Page 46

    Use th i s ma nu al to gu id e you thro ugh th e bas ic e xerci ses you ca n p erform on your RP L-5501 HOI ST® Fitness System. To gain maxim um resu lts and avoid possibl e inju ry, con sult a fitness professi onal to develop your com plete exerci se program. Alwa ys con su lt you r ph ysi ci an b efore starti ng an y exerci se p rog ram . To be [...]

  • Page 47

    Exercise Totals S = Sets R = Repetitio n per set W = Weight used Date RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W WS R WEI GH T TR AIN I NG EXE R CIS E L OG S PAGE 44 OWNER'S MANUA L RPL-5501 ASSE MBLY[...]

  • Page 48

    OWNER'S MANUA L PAGE 45 RPL-5501 ASSE MBLY HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H o is t Fitn es s Sys te ms w a rra nts th is p ro du ct to th e origin al purch aser to be fr ee f rom def ec t s in workm anshi p and/ or m ater i als under nor m al use or servi c e. If at any tim e a component part is def ectiv e , Hoist Fit ness S[...]