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Heat & Glo CRESCENT II CRESCENT II manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 1 Model: Crescent II • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any phone in your building. [...]

  • Page 2

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: ______[...]

  • Page 3

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Speci fi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Speci fi cations . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has been tested and certi fi [...]

  • Page 5

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 5 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side[...]

  • Page 6

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side. No additional outside air source is required. 2 2 Get ting Star ted [...]

  • Page 7

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 7 D. Inspect Firebox Surface cracking or crazing of fi rebrick material is normal and expected. The following types of cracks are acceptable and do not require replacement of the unit or the fi rebox: • Cracks that do not propagate entirely thru the material. • Light fracture lines [...]

  • Page 8

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 8 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Around[...]

  • Page 9

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 9 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent syst[...]

  • Page 10

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 10 ½ Inch MANTEL LEG Top View D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.) Note: All measurements in inches. 6-5/16 IN. 2-3/4 IN. 1 in. 1 2 3 4[...]

  • Page 11

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 1 1 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Roof Pitch H ([...]

  • Page 12

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 12 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. clearances to window or door that may be [...]

  • Page 13

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 13 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operation of this ap[...]

  • Page 14

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 14 H 1 V 1 Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows INST ALLED HORIZONT ALL Y H 1 H 2 V 1 Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops. • AL W A YS maintain speci fi ed c[...]

  • Page 15

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 15 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H 2 H 1 V 2 V 1 V 1 Min. H 1 Max. V 2 Min. H 2 Max. Elbow only 2 ft 610 mm * = V 2 1-1/2 ft 457 mm 2 ft 610 mm * = V 2 1-1/2 ft 457 mm 3 ft 914 mm * = V 2 2-1/2 ft 762 mm 5 ft 1.5 m * = V 2 3-1/2 ft 1.06 m 7 [...]

  • Page 16

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 16 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows V 1 H 1 V 1 V 2 V 1 = 45 ft. Max. (13.7 m) RESTRICTOR PLATE Note: For vertical venting of 8 feet or higher , the restrictor plate should be used. The restrictor is shipped in bottom of fi replace (secure[...]

  • Page 17

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 17 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as thos[...]

  • Page 18

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 18 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.3). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • When installing a t[...]

  • Page 19

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 19 7 7 Appliance Preparation CAUTION Sharp Edges • Wear protective gloves and safety glasses during installation. A. Securing and Leveling the Appliance Figure 7.1 Proper positioning, leveling and securing of an appliance Fire Risk. • AL W A YS maintain speci fi ed clearances around [...]

  • Page 20

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 20 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. A. Assembly of V ent Sections 8 8 Installing V en[...]

  • Page 21

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 21 Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the pipe section and into (inner fl ue) the last pipe section (see Figure 8.6) . Slide together to the desired length, making sure that a 1-1/2 inch outer fl ue overlap is main[...]

  • Page 22

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 22 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.10), so that the seams on both pipe sections are aligned (see Figure 8.1 1). They can then be carefully pulled apart. Securing the V ent Sections V ertical Sections V ertical se[...]

  • Page 23

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 23 C. Installing Heat Shield and Horizontal T ermination Cap Heat Shield Requirements for Horizontal T ermination For all horizontally vented appliances, a heat shield MUST be placed one inch above the top of the vent between the wall shield fi restop and the base of the termination cap.[...]

  • Page 24

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 24 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T ermination Cap T o install roof fl ashing see Figure 8.13. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.13). Caulk the gap between the roof ?[...]

  • Page 25

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 25 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the brac[...]

  • Page 26

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 26 Note: Hav e the gas supp ly line installed in acc ordanc e w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld b e done by a quali fi ed ins taller approv ed and/or li censed as requ ired b y the locality . (In the Co[...]

  • Page 27

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 27 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for elev[...]

  • Page 28

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 28 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junc- tion box for proper operation of the appliance (Intelli fi re ignition). 1 0 10 Elec tric al Information NOTE: This appliance must be electrically wired and grounded in accordance with local codes o[...]

  • Page 29

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 29 Figure 10.1 Intelli fi re Pilot Ignition (IPI) W iring Diagram - Standard Method Note: Appliance will not operate unless properly grounded. CAUTION Wire terminal latch can become damaged if excessive force is used when releasing wire. Please use caution in pressing retainer . IGNITION[...]

  • Page 30

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 30 Figure 10.2 Intelli fi re Pilot Ignition (IPI) W iring Diagram with optional remote wired in series IGNITION MODULE 3 V AC INTERMITTENT PILOT IGNITOR VA LV E ORG WHT ORG GRN SWITCH BACK OF SWITCH LIGHT SOCKETS SOLENOID (NG ONL Y) J-BOX GREEN YELLOW WHITE BLACK BROWN BROWN MADE IN MADE[...]

  • Page 31

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 31 D. Junction Box Installation It is recommended to wire the unit from outside the ap- pliance. • Remove the junction box assembly located on the outer shell - right side (see Figure 10.3). • Cut the zip ties holding the adaptor on the junction box. • Remove the junction box from t[...]

  • Page 32

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 32 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maxi- mum horizontal dimensions of appliance mantels or other com- bustible projections above the top front edge of the appliance. 1 1 11 Finishing Figure 1 1.2 Mantel leg or Wall projections (Acceptable on[...]

  • Page 33

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 33 Figure 1 1.5 Inside Fit Surround Figure 1 1.6 Inside Facing Dimensions 23-5/8 IN. 30-13/16 IN. Inside Fit Surround The inside fi t surround design is used with fi nishing materials greater than 3/4 inch for non-combustible fi nishing. The surround is designed to set back on fi nish[...]

  • Page 34

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 34 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside and underneath the fi rebox. A shipping bracket on the bottom front face must be removed. Remove the screws and shipping bracket and discard (see Figure 12.1). Shock or fi re risk. Use ONL Y opt[...]

  • Page 35

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 35 D. Positioning the Logs 2083-903B Log Set Assembly: LOGS-Crescent II CAUTION: Logs are fragile. STEP 1 : Remove the rubber band from the log set and the packing around the log. Check to see if the back lighting / ember bed bulb works. See Replacing Light Bulb ( Section 12.F ) in manual[...]

  • Page 36

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 36 STEP 6: Turn on ember light/ember bed. Use high tempera- ture black paint and lightly fog the clear rock. STEP 5: Place lava rock around the outer parts of fi rebox as shown. LA V A ROCK LA V A ROCK STEP 7: (SR V2083-185) Final placement appearance. Figure 12.7 Figure 12.8 Figure 12.9[...]

  • Page 37

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 37 E. Glass Assembly Handle glass doors with care. • Inspect the gasket to ensure it is undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass door removed, cracked, broken or scratched. • Repl[...]

  • Page 38

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 38 A. Before Lighting Appliance 1 3 13 Op erating Instr uctions Before operating this appliance have a quali fi ed tech- nician: • Remove all shipping materials from inside and/or underneath the fi rebox. • Review proper placement of logs, rockwool, lava rock, and vermiculite. • C[...]

  • Page 39

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 39 B. Lighting Appliance IPI Ignition 1. Turn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. 3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, [...]

  • Page 40

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 40 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours[...]

  • Page 41

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 41 1 4 14 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service person in the diagnosis of a problem and the correct[...]

  • Page 42

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 42 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not oc- curre[...]

  • Page 43

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 43 1 5 15 Maintaining and Ser v icing Applianc e Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual inspection [...]

  • Page 44

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 44 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obstructions to air fl ow through[...]

  • Page 45

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 45 1 6 16 R eference Mater ials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. Figure 16.1 Appliance Dimensions Location Inches Millimeter Location Inches Millimeter A 23-1/4 589[...]

  • Page 46

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 46 B. V ent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in. 10-7/8 in. 45 ° 7-3/8 in. 11-3/8 in. 1-1/4 in. 9-1/4 in. 13-1/4 in. 1/2 in. TYP DVP90, DVP90ST (90° Elbow) 10 in. 1 in. 12 in. 14 in. 1 in. 8 in. 6 in. 10 in. 1-1/2 in. 5 in. 12 in. UP 10 in. 24 in. ) d l e i h S[...]

  • Page 47

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 47 B. V ent Components Diagrams (continued) Figure 16.3 DVP vent components T erm Cap Minimum Effective Length Maximum Effective Length T rap1 3-1/8 in. 4-5/8 in. 79 mm 1 17 mm T rap2 5-3/8 in. 9-3/8 in. 137 mm 238 mm (Shown with optional extended heat shield) W all Shield Fir e sto p Hea[...]

  • Page 48

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 48 B. V ent Components Diagrams (continued) Figure 16.4 DVP vent components DVP Components 13-1/4 in. 24-5/8 in. 27-1/2 in. RF6M Roof Flashing Multi-pak 31 in. 24-5/8 in. 13-1/4 in. RF12M Roof Flashing Multi-pak BEK Trap Cap Brick Extension 13-3/4 in. 5 in. 13-3/4 in. 7-1/4 in. 5-1/4 in. [...]

  • Page 49

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 49 B. V ent Components Diagrams (continued) Figure 16.5 DVP vent components 13 in. (330 mm) 15 in. (381 mm) 8-1/8 in. (206 mm) DVP-HRC, DVP-HRC-SS For use with: ND4236, ND3933, ND3630, Aztec, Bravo, Crescent II, Soulstice 10-7/8 in. 276 mm 10-1/2 in. 267 mm 3° 87° Effective Length 5-3/4[...]

  • Page 50

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 50 C. Service Parts Service Parts Diagram CRESCENT II Beginning Manufacturing Date: April 2006 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 7 13 16 8 14 12 5 4 18 15 2 17 9 11 3 6 10[...]

  • Page 51

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 51 C. Service Parts List CRESCENT II IMPORT ANT THIS IS DA TED INFORMA TION: When Requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DES[...]

  • Page 52

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 52 D. Limited Lifetime W arranty Î[...]

  • Page 53

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 53 D. Limited Lifetime W arranty (continued) Î[...]

  • Page 54

    Heat & Glo • Crescent II • 2083-902 Rev . N • 7/09 54 E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , please visit www .heatnglo.com. - NOTES - ________________________________________________________________________________ _________[...]