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Heat & Glo 6000GBV-IPI manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 1 • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Imm[...]

  • Page 2

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: ______[...]

  • Page 3

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situ[...]

  • Page 4

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 4  = Contains updated information. 13 Finishing A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 32 B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 14 Appliance Setup A. Remove Glass Assembly . . . . . . .[...]

  • Page 5

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 5 B. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and[...]

  • Page 6

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 6 B. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials[...]

  • Page 7

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC). The tempered glass has bee[...]

  • Page 8

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 8 2 2 Operat ing Instruc tions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury[...]

  • Page 9

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 9 D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.[...]

  • Page 10

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 10 J. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the transformer . 1. Turn off all electric power to the appliance. 2. This appliance is [...]

  • Page 11

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 1 1 K. Lighting Instructions (Standing Pilot) 1. Turn of f all electric power to the appliance if ser- vice is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF”. DO NOT forc[...]

  • Page 12

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 12 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace of f and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.G. • Clean fi xed glass assembly . See Section 3. • [...]

  • Page 13

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 13 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abra[...]

  • Page 14

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 14 V enting Frequency: Seasonally By: Homeowner T ools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow , debris, etc. • V erify termination cap clearance to subsequent co[...]

  • Page 15

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 15 Figure 3.1 IPI Pilot Flame Patterns Figure 3.2 Standing Pilot Flame Patterns[...]

  • Page 16

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 16 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual CEILING FIRESTOP ON FLOOR OF A TTIC (SECTION 8.B[...]

  • Page 17

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 17 B. Design and Installation Considerations Heat & Glo B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Installation MUST comply with local, regional, state and nat[...]

  • Page 18

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 18 Figure 4.2 E. Negative Pressure W ARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety . Draft is the pressure difference needed to vent fi replaces successfully . Considerations for suc[...]

  • Page 19

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 19 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). W ARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for se[...]

  • Page 20

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 20 C B D A B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: T reatment of ceiling fi restops and wall shield fi resto[...]

  • Page 21

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 21 D. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom- bustible materials (i.e., steel studs, concrete board, etc)[...]

  • Page 22

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 22 Figure 6.3 Leveled T ermination Caps A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 ....[...]

  • Page 23

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 23 7 7 V ent Infor mation and Diagrams B. V ent System Con fi guration CAUTION! Risk of Fire! ALL vent con fi guration speci fi - cations MUST be followed. This product is tested and listed to these speci fi cations. Appliance performance will suffer if speci fi cations [...]

  • Page 24

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 24 A. Pipe Clearances to Combustibles V ent clearances are per vent manufacturer ’s speci fi ca- tions. MUST be Listed B-V ent pipe. W ARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops [...]

  • Page 25

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 25 A. Installing Outside Air Kit Damper Assem- bly CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. W ARNING! Risk of Fire/ Asphyxiation. DO NOT draw out- side combustion air from: •[...]

  • Page 26

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 26 D. Securing and Leveling the Appliance W ARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- in insulation. Make s[...]

  • Page 27

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 27 1 0 10 Inst alli ng V ent Pipe A. Assembly of V ent Sections This B-V ent appliance requires 6 inch B-vent double-wall pipe. Follow the pipe manufacturer ’ s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards. W[...]

  • Page 28

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 28 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. B. Gas Pressure • Optimum appliance performance re[...]

  • Page 29

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 29 Figure 12.1 Ignitor Button B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. • A 1 10 V AC junction box MUST be installed for use with a fan or remote control. See Figure 12.3 for juncti[...]

  • Page 30

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 30 E. Electrical Service and Repair W ARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Figure 12.2 Intelli fi re Pilot Ignition (IPI) W[...]

  • Page 31

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 31 G. W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.5): • The power supply for the appliance must be brought into a switch box. • The power can then be supplied from the switch box to the [...]

  • Page 32

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 32 A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances as speci fi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi- als (i.e., steel studs, concrete board, etc.) Failure to comply co[...]

  • Page 33

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 33 A. Remove Glass Assembly See Section 14.G. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity[...]

  • Page 34

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 34 F . Install the Log Assembly STEP 2. Place the metal grate on top of the burner . Position the legs of the grate into the forward set of indentations in the burner top. Make sure the grate is all the way forward. See Figure 14.3. STEP 1. CAUTION: Logs are fragile! Carefull[...]

  • Page 35

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 35 Figure 14.13 T op View Figure 14.7 T op View STEP 5. Log #3 (SRV2103-1 10): Place log #3 on top of the burner surface in front of the hump. The bottom of the log has a square groove cut through it. The groove sits over the second grate tine from the left. Slide it back aga[...]

  • Page 36

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 36 I. Air Shutter Setting Air shutter settings should be adjusted by a quali fi ed ser- vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. • Loosen the wing nut. •[...]

  • Page 37

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 37 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service techn[...]

  • Page 38

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 38 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) C. Back drafting may be tripping the spill switch. Negative pressure, wind or fl ue blockage may be causing spillage. Perform negative pressure diagnos- tics and inspect venting. D. V alv[...]

  • Page 39

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 39 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct term[...]

  • Page 40

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 40 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but contin- ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred[...]

  • Page 41

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 41 1 6 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. Figure 16.1 Appliance Dimensions A D B C ELECTRICAL ACC ESS F E GAS LINE ACC ESS L M J K [...]

  • Page 42

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 42 7 6 10 9 8 11 B. Service Parts Part number list on following page. Log Set Assembly Service Parts Diagram 6000GBV Beginning Manufacturing Date: May 2006 Ending Manufacturing Date: ______ 1 2 3 4 5[...]

  • Page 43

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 43 Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DES[...]

  • Page 44

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 44 Intermittent Pilot Ignition V alve Assembly Service Parts V alve Assembly Diagram/ Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this [...]

  • Page 45

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 45 Standing Pilot Ignition V alve Assembly Service Parts V alve Assembly Diagram/ Parts List 6 5 1 2 8 3 7 9 4 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts l[...]

  • Page 46

    Heat & Glo • 6000GBV , 6000GBV -IPI • 2104-900 Rev . H • 1 1/08 46 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 7571 215th St, Lakeville, MN 55044 www .heatnglo.com C. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , pl[...]