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Grizzly Model G0536 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5763 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACH[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    Table Of Contents SECTION 1: SAFETY ................................................................................................................................2 Safety Instructions For Power Tools ....................................................................................................2 Additional Safety Instructions For Scroll Saws[...]

  • Page 4

    -2- G0536 Scroll Saw 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NOT forc[...]

  • Page 5

    G0536 Scroll Saw -3- 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension c[...]

  • Page 6

    -4- G0536 Scroll Saw No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Like [...]

  • Page 7

    G0536 Scroll Saw -5- We are proud to offer the Model G0536 Scroll Saw. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com- mitment to customer satisfaction. We are please[...]

  • Page 8

    -6- G0536 Scroll Saw Amperage Draw The Model G0536 motor is wired to operate at 110V and draw the following load: Motor Load ..........................................1.4 Amps Plug Type The Model G0536 is supplied with a NEMA 5-15 plug. DO NOT modify the plug or power cord in any way. See Figure 1 for a NEMA 5-15 plug and grounded outlet. Circuit B[...]

  • Page 9

    G0536 Scroll Saw -7- In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor- dance with all local codes and ordi[...]

  • Page 10

    -8- G0536 Scroll Saw Blade Tension Adjustment Knob Blade Guard Throat Plate Table Upper Arm SECTION 4: MACHINE FEATURES[...]

  • Page 11

    G0536 Scroll Saw -9- Figure 2. Machine features. Table Tilt Knob ON/OFF Switch Motor Variable Speed Knob Angle Scale Blade Guard Blade Dust Blower Upper Blade Holder Lower Blade Holder[...]

  • Page 12

    -10- G0536 Scroll Saw A. Blade Guard ..............................................1 B. Blade ..........................................................1 C. Dust Blower and Mounting Plate ................1 D. Hex Bolt and Knurled Nut ..........................1 The machine was carefully packed when it left the Grizzly warehouse. If you discover the[...]

  • Page 13

    G0536 Scroll Saw -11- The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sur[...]

  • Page 14

    -12- G0536 Scroll Saw Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. This section covers the basic assembly and adjust- ment instructions needed to begin operation. Complete the assembly in the order provided in this manual and then read the remaining portion of the manual before attemp[...]

  • Page 15

    G0536 Scroll Saw -13- To install the blade: 1. Disconnect the machine from the power source. 2. Feed the blade through the table and hook into the lower blade holder as shown in Figure 6 . The blade teeth should face for- ward and down. Figure 6. Blade attached to both holders. (Guard removed for clarity) 3. Push down on the upper blade holder and [...]

  • Page 16

    -14- G0536 Scroll Saw This section will cover basic scroll sawing opera- tions. Please read the remaining portion of the manual before attempting any type of operation. Your safety is important! Please follow the warnings below during this entire section: Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a respi[...]

  • Page 17

    G0536 Scroll Saw -15- A typical scroll saw blade will wear out in 1 ⁄ 2 to 2 hours, depending on the material cut. Blades become dull quicker when cutting thick material, plywood, laminates, hardwoods and metal. To change the blade: 1. Disconnect the machine from the power source 2. Remove the throat plate and the lower arm guard shown in Figure [...]

  • Page 18

    -16- G0536 Scroll Saw Miter gauges and fences are not effective on scroll saws because most scroll saw blades are narrow and tend to follow the grain of the wood. Freehand cutting allows the operator to compen- sate for blade drift. To make a straight cut: 1. Draw a straight line on your workpiece. 2. Turn the power ON and allow the motor to reach [...]

  • Page 19

    G0536 Scroll Saw -17- Bevel cuts can be used for miters, cope joints, and making relief or recessed projects. To make a bevel cut: 1. Draw your pattern as described in the previ- ous sections. 2. Adjust the table to the desired angle. 3. Using the same principles as in the previous sections, feed the work slowly and evenly into the blade, rememberi[...]

  • Page 20

    -18- G0536 Scroll Saw Always disconnect power to the machine before performing main- tenance. Failure to do this may result in serious personal injury. ! Regular periodic maintenance on the Model G0536 will ensure optimum performance. Make a habit of inspecting the machine each time you use it. Before each use, look for the following condi- tions: [...]

  • Page 21

    G0536 Scroll Saw -19- Lubricate the upper and lower arm bushings with light machine oil once a month or after 50 hours of use. To lubricate the bushings: 1. Disconnect the machine from the power source. 2. Remove the upper arm guard. 3. Lay the machine on its side. 4. Apply a generous amount of machine oil to the end of the bolts that hold the bush[...]

  • Page 22

    -20- G0536 Scroll Saw Always disconnect power to the machine before performing ser- vice adjustments. Failure to do this may result in serious personal injury. ! This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine. This section is provided fo[...]

  • Page 23

    G0536 Scroll Saw -21- This section contains the following subsections for the Model G0536: aftermarket accessories, data sheets, parts diagrams and list, troubleshoot- ing, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service department at (570) 546-9663. Tra[...]

  • Page 24

    -22- G0536 Scroll Saw[...]

  • Page 25

    G0536 Scroll Saw -23- 1 PB10M Hex Bolt M6-1 x 25 2 PLW03M Lock Washer 6mm 3 P0536003 Warning ID Label 4 P0536004 Lower Base 5 P0536005 Left Cover 6 PS09M Phlp Hd Scr M5-.8 x 10 7 P0536007 Pillar Body 8 P0536008 Pin Shaft 9 P0536009 Pin Shaft 10 PS12M Phlp Hd Scr M3-.5 X 6 11 P0536011 Unplug Warning 12 P0536012 Left Side Nameplate 13 P0536013 Plasti[...]

  • Page 26

    -24- G0536 Scroll Saw Design Type .................................................................................................. Bench Model Overall Dimensions: Table ..........................................................................................................14 3 ⁄ 8 " x 7 7 ⁄ 8 " Overall Height .....................[...]

  • Page 27

    G0536 Scroll Saw -25- SYMPTOM Blade won’t stay on layout line. Excessive blade break- age. Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows or stalls when operating. POSSIBLE CAUSE 1. Blade not tensioned enough. 1. Blade tension[...]

  • Page 28

    -26- G0536 Scroll Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrant[...]

  • Page 29

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" jointer ___10" - 12" Thickness Planer ___8" - 10" Bandsaw _ [...]

  • Page 30

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 31

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]