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Table of contents for the manual
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10" HEAVY-DUTY TABLE SAW MODEL G1023 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. APRIL, 1997. PRINTED IN TAIWAN DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL [...]
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G1023 Heavy-Duty Table Saw -1- Table Of Contents PAGE 1. SAFETY INSTRUCTIONS ........................................................................................2 SAFETY INSTRUCTIONS FOR POWER TOOLS ..............................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ............................3 2. GENERAL INFORMATION [...]
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-2- G1023 Heavy-Duty Table Saw 1. Wear eye protection. 2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing. 3. Keep hands out of the line of saw blade. 4. Use a push-stick when required. 5. Pay particular attention to instructions on reducing risk of kickback. 6. Do not perform any operatio[...]
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G1023 Heavy-Duty Table Saw -3- Additional Safety Instructions For Table Saws 1. ALWAYS use guard, splitter and anti-kick- back fingers on all ''through-sawing'' opera- tions. Through-sawing operations are those when the blade cuts completely through the work- piece as in ripping or cross cutting. 2. ALWAYS hold the work firmly a[...]
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-4- G1023 Heavy-Duty Table Saw Grizzly Imports, Inc. is proud to offer the Model G1023 10" Heavy-Duty Table Saw. This model G1023 is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. The Mod[...]
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G1023 Heavy-Duty Table Saw -5- Unpacking The Model G1023 is shipped from the manufac- turer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immedi- ately for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent.[...]
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-6- G1023 Heavy-Duty Table Saw Clean up The table and other unpainted parts of the Model G1023 are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. Do not use gasoline or other petro- leum based solvents because of their extremely low flash points. Do not [...]
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G1023 Heavy-Duty Table Saw -7- Circuit Requirements The Model G1023 Table Saw has one 3 HP motor. It has been pre-wired to operate at 220V, single phase operation and cannot be operated at 110V. The Model G1023 motor will safely draw about 18 amps at 220V. If you operate the table saw on any circuit that is already close to its capacity, it might b[...]
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-8- G1023 Heavy-Duty Table Saw Beginning Assembly Most of your Model G1023 Table Saw has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. Note: All die-cut metal parts have a sharp edge (called “flashing?[...]
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G1023 Heavy-Duty Table Saw -9- Figure 3. Switch The magnetic switch comes prewired to the motor. However, you must mount the switch to the table saw body before it can be used. A bracket with screws to attach it is provided. Figure 3. Extension Wings Inspect the extension wings for burrs or foreign material that may inhibit assembly. The mating edg[...]
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Figure 5. -10- G1023 Heavy-Duty Table Saw 8. If the wing tilts down, remove the wing and stick layers of masking tape under each bolt near the bottom edge. Re-install the wing and check the flushness again. 9. If the wing tilts up, remove the wing and stick layers of masking tape over each bolt near the top edge. Re-install the wing and check the f[...]
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G1023 Heavy-Duty Table Saw -11- Figure 7. Blade The Model G1023 is not supplied with a blade. For a selection of blades, including dado sets, refer to the Grizzly catalog for selection, price and ordering information. To install the blade: 1. Remove the arbor nut and outside arbor flange from inside the blade cavity. Figure 7. The arbor nut and arb[...]
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Figure 11. -12- G1023 Heavy-Duty Table Saw 4. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tight- en down all the bolts before use. 3. Next, set a straightedge against the face of the saw blade and the blade guard. Figure 10. Loosen and adjust the rear blade guard bracket to set the alignment at the rear, then [...]
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G1023 Heavy-Duty Table Saw -13- Figure 13. Table Inserts Your table saw comes with two table inserts. One is for standard blades and the other is for dado blades. Figure 13. Fence To mount the fence: 1. Thread the plastic knob onto the lock handle. 2. Set the lock handle in the up position and slide the fence over the front and rear rails. Figure 1[...]
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-14- G1023 Heavy-Duty Table Saw Figure 15. Figure 14. 1. Install the table insert by putting your fingers into the finger holes of the insert and lifting the front to install it as shown in Figure 14. There is a small pin at the back of the insert which fits into a hole in the back edge of the blade cavity. Note: The blade will not be exactly cente[...]
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G1023 Heavy-Duty Table Saw -15- Figure 18. Figure 16. Figure 17. Table Mount Holes 5. The difference between distance A and dis- tance B must be equal to or less than 1 ⁄ 64 ". 6. If the difference is greater than 1 ⁄ 64 ", loosen the four (4) table mounting bolts and adjust the table slightly. Figure 18. Repeat steps 1- 5 until satis[...]
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-16- G1023 Heavy-Duty Table Saw Figure 21. 90° Stop Bolt Jam Nut Front Trunnion Geared Trunnion 5. Loosen the jam nut and thread the stop bolt in or out not more than a half turn. Figure 21. 6. Tighten the jam nut and tilt the blade back to 90°. Check the angle of the blade with the square. 7. Repeat steps 3-6 as necessary. 90˚ Positive Stop You[...]
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G1023 Heavy-Duty Table Saw -17- Figure 23. 5. Loosen the jam nut behind the 45° stop bolt. Tighten or loosen the stop bolt to adjust the stopping position of the arbor. Tighten the jam nut. 6. Tilt the blade until the 45° stop bolt prohibits movement. Check the angle of the blade. 7. Repeat steps 3-6 as necessary. 45° Stop Bolt 45˚ Positive Sto[...]
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-18- G1023 Heavy-Duty Table Saw Figure 24. Angle Pointer Angle Pointer Once the positive stops have been set, the angle pointer will require adjusting. To adjust the angle pointer: 1. The angle pointer is located behind the arbor height hand wheel. Figure 24. (hand wheel removed for clarity) 2. Turn the arbor tilting hand wheel until it stops on th[...]
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G1023 Heavy-Duty Table Saw -19- Figure 26. Figure 27. Fence The fence must engage and square up on the front rail before the rear clamp engages the back rail. In essence, the rear clamp should act as a secondary mechanism for maintaining fence position. When adjusted correctly, the lever lock should only begin to apply pressure on the back rail ove[...]
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-20- G1023 Heavy-Duty Table Saw Figure 29. 5. Loosen the locking lever until it is approxi- mately two-thirds engaged. Tighten the rear adjusting screw until the rear clamp just touches the back rail. 6. Loosen the locking lever and slide the fence along the rail. Return the fence to its position at the edge of the miter slot and slowly apply press[...]
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G1023 Heavy-Duty Table Saw -21- Pre-Run Check Before you begin to use your model G1023 Table Saw, you should give it a thorough inspection. While making your inspection, ask yourself the following questions: 1. Are all the fasteners tight? 2. Is the blade mounted correctly and securely? 3. Is the saw stable? 4. Is it wired properly? 5. Is your elec[...]
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-22- G1023 Heavy-Duty Table Saw 3. Combination Blade: Used for cutting with and across the grain. A compromise between a rip blade and a cross-cut blade, a combination blade will typically have between 40-80 teeth, an alternate top bevel and flat or alternate top bevel and raker tooth profile. The teeth are arranged in groups of five. The gullets a[...]
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G1023 Heavy-Duty Table Saw -23- Figure 34. 4. Plywood Blade: Used for cutting plywood or veneers. A Plywood blade will have 80+ teeth, a steep alternate top bevel tooth pro- file and very shallow gullet. Figure 34. 5. Thin-kerf: Most types of saw blades are available in a thin-kerf style. Used primarily to minimize stock wastage. It is recommend- e[...]
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-24- G1023 Heavy-Duty Table Saw Ripping Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, rip- ping simply means to cut lengthwise. To rip a board: 1. Inspect the board for soundness. You will need a straight edge to rip with accuracy. Your work piece may need to be jointed flat before attempting to cut on [...]
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G1023 Heavy-Duty Table Saw -25- SECTION 6: MAINTENANCE V-Belt To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition and operate under proper tension. When replacing V-belts, it is important to replace all three at the same time-even if they do not all appear worn. Even power transmission will be ens[...]
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-26- G1023 Heavy-Duty Table Saw Figure 39. The shielded ball bearings in the motor and throughout most of the model G1023 require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Your saw requires lubrication in several other locations, however. Lubricate the are[...]
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G1023 Heavy-Duty Table Saw -27- The following pages contain general machine data, troubleshooting guide, parts diagram, parts list and Warranty/Return information for your Model G1023 Table Saw. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate region- al Service D[...]
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-28- G1023 Heavy-Duty Table Saw 1 98 99 4 5 6 7 8 9 10 11 12 13 16 30 31 18 19 20 21 25 27 32 33 37B 40 38 41 43 45 44 47 48 5 50 57 52 54 23 55 53 58 60 61 62 63 64 65 66 68 69 70 71 72 73 74 75 76 77 78 79 81 82 83 84 85 86 92 10 56 8 9 11 96 19 20 21 80B 80D 80-1 80-2 41 42 39 43 79 38 51 85 89 15 14 27 67 22A 25 24 23 28 22A 26 24 88 91 87 90 1[...]
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G1023 Heavy-Duty Table Saw -29- 001 P1023001 CABINET 002 P1023002 SCALE 003 P1023003 SELF TAPPING SCREW 004 P1023004 TRAP DOOR 005 PN02 HEX NUT 5 ⁄ 16 " - 18 006 P1023006 DOOR LATCH 007 P1023007 KNOB 008 P1023008 HAND WHEEL LOCK 009 P1023009 HANDLE 010 P1023010 HAND WHEEL 011 PSS04 SETSCREW 1 ⁄ 4 " - 20 x 5 ⁄ 16 " 012 P1023012 [...]
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-30- G1023 Heavy-Duty Table Saw 411 404 409 407 405 406 408 403 402 410 409 401 413 412 401 P1023401 KNOB 402 P1023402 FLAT WASHER 1 ⁄ 4 " 403 P1023403 MITER GAUGE BODY 404 P1023404 MITER BAR 405 P1023405 SPECIAL WASHER 406 P1023406 FLAT HD SCREW 407 P1023407 HEX NUT 408 P1023408 SETSCREW 409 P1023409 SETSCREW 410 P1023410 STOP 411 P1023411 [...]
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G1023 Heavy-Duty Table Saw -31- 512 513 509 511 511 507 507 502 504 505 506 508 501 503 510 501 P1022174 GUARD 502 P1022171 HEX BOLT M6-1.0X40MM 503 PLN03M LOCK NUT M6-1.0 504 P1022162 SUPPORTING ARM 505 P1022173 PIVOT PIN 506 P1022175 RETAINER 507 P1022163 RETAINER 508 P1022176 SPRING 509 P1022167 SPACER 510 P1022073 SPLITTER 511 P1022164 PAWL 512[...]
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17 19 18 6 3 40 38 33 30 31 32 34 1 35 29 35 16 23 13 9 24 25 25 12 8 7 20 39 28 23 26 23 24 23 10 11 15 14 37 27 5 4 25 24[...]
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G1023 Heavy-Duty Table Saw -33- 601 P1022Z064 FENCE 602 PFH08M FLT HD SCREW 603 PW01M FLAT WASHER 8MM 604 PS05M PHLP HD SCREW M5-0.8 X 8 605 P1022Z037 POINTER 606 P1022042 SHAFT FOR CLAMP 607 P1022039 FRONT CLAMP 608 PSS03 SETSCREW 1 ⁄ 4 '' - 20 X 3 ⁄ 8 '' 609 P1023609 CLAMP SHOE 610 P1022049 SPRING 611 PN02 HEX NUT 5 ⁄ 16[...]
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-34- G1023 Heavy-Duty Table Saw MACHINE DATA GRIZZLY MODEL G1023 TABLE SAW Design Type ......................................................................................................................10" Tilti ng Arbor Maximum Diameter of Saw Blade ...........................................................................................[...]
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G1023 Heavy-Duty Table Saw -35- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not square to blade. Fence hits[...]
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-36- G1023 Heavy-Duty Table Saw Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writte[...]