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Table of contents for the manual
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Mode l G0 6 1 3 / G0 6 1 4 Sw iv e l Ma s t Meta l C u t t i n g B an d sa w O WNER'S MANU A L COPYRIGHT © N OVEMBER, 20 06 BY GRIZ ZL Y IND USTRIAL , I NC. W AR NI NG : NO P ORT I ON OF T HI S MA NUAL MA Y B E R EPRO DU CED I N AN Y SHA PE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND US TR IAL , IN C. # CR8 63 8 PRINTED [...]
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T able of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet ...................................... 3 Machine Data Sheet ...................................... 5 Identificat[...]
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-2 - G0 6 1 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our machines. If you have any service questions or parts req[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -3 - Mach i ne Data Sheet MODEL G0613 SWIVEL MAST MET AL-CUTTING BANDSA W Customer Ser vic e #: (57 0) 5 46 -9 66 3 • T o Order Call: ( 80 0) 523 - 4 777 • Fax #: (80 0 ) 438 - 5901 MA CHINE D A T A SHEE T Product Dimensions: Floor to Table Height ...................................................[...]
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- 4- G 061 3 /1 4 Swivel M ast Metal Cutt ing Bandsaw Main Specifications: Operation Info Blade Speeds ....................................................................................................................................... 314 FPM Blade Size ............................................................................................[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -5 - Mach i ne Data Sheet MODEL G0614 SWIVEL MAST MET AL-CUTTING BANDSA W Customer Ser vic e #: (57 0) 5 46 -9 66 3 • T o Order Call: ( 80 0) 523 - 4 777 • Fax #: (80 0 ) 438 - 5901 MA CHINE D A T A SHEE T Product Dimensions: Floor to table height ...................................................[...]
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- 6 - G0 6 1 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw Main Specifications: Operation Info Blade Speeds ...............................................................................................................................170, 341 FPM Blade Size ..............................................................................................[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 7 - Figure 1. G0613/14 Machine Identification. A. Blade Tension Handwheel B. Cutting Fluid Flow Valves C. Control Panel D. Main Electrical Box E. Bandsaw Motor F. Worm Drive Gearbox G. Feed Rate Control Knob H. Feed ON/OFF Valve I. Cutting Fluid Pump Identi f icat io n C B D E J K N O P A Q M L F G H[...]
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-8- G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw Con tr ol P anel A . ON / OFF P ush Button Switch: When t he cov er is open, it allow s access to the normal- operation ON / OFF pushbut ton switch that is used to star t and stop the bandsaw . B. EMERGE NCY S top and Anti- Star t Lockout Cov er : When the cov er is closed but no t latched shut, it[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -9 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and we[...]
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- 1 0- G 061 3 /1 4 Swivel M ast Metal Cutt ing Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks,[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 1 1 - A dd it ion al S af et y Ins tru cti ons fo r Band sa w s 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to chip fire and possible explosion. 9. CUTTING FLUID SAFETY. Always follow manufacturer’s cutting fluid safety instruc- tions. Pay pa[...]
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- 1 2- G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S 1 1 0 / 22 0 V Si n gle - P ha se ( G0 6 1 3 ) Am per age Dr aw The M odel G0 6 1 3 featur es a 1 1 0 / 220 V motor that is prewired for 1 1 0V and draws the following amps under ma ximum load : Motor Draw at 2 20 V ........................[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 1 3 - Serious person al injur y could occur if you connect your machine to th e p ower sourc e before you have compl eted the s etup pro - cess . DO NOT connec t the machine to the power source until instructed to do so. 220 V 3 - P ha se ( G0 6 1 4 ) Gro und in g In the ev ent of an elec trical shor[...]
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- 1 4 - G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw The M odel G0 6 1 3 /1 4 was carefully packed when it lef t our warehouse . If you discov er the machine is damaged af ter you hav e signed for delivery , please immed iately c all Customer Service at ( 5 7 0 ) 546- 96 63 for advise. Sav e the co ntainers and all pack ing materials for possible[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 1 5 - NO T ICE Some hardwar e / fas teners on th e in ventory list ma y arriv e pre - installe d on the machine. Check the se locations before assuming t hat any items from the in ventory list are miss - ing. In v en t or y After all the parts hav e been remov ed from the crate , y ou should ha ve th[...]
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- 1 6- G0 6 1 3/1 4 Swivel Mast M etal Cut ting Band saw Fl oor Lo ad and Wo rki ng Cl ear anc es Refe r to t he Mac hine Dat a She et for t he weight and foot print s pec ific ations of your mach ine. Some floors ma y requi re additional reinf orcement to sup por t both the machine and o perator . Consider e xisting and anticipated need s, size of[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 1 7 - T h e M o d e l G 0 6 13 / 1 4 is an ex tr e me ly heav y ma c hin e . S e r io us p e r - sonal injury m ay occur if safe m ov ing m ethods are not followed. T o b e safe, you will ne ed assistance an d p ow e r eq u ip m e nt when moving the ship - pin g c ra te a nd rem ov - ing the machine [...]
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- 1 8 - G0 6 1 3/1 4 Swivel Mast M etal Cut ting Band saw Cu t ti n g Fl u id Sy st em FIRE HAZ ARD ! DO NOT c u t ma g n e s i u m wh e n using oil- water solutions as a cut ting flui d ! Always use a cut ting fluid intend - ed fo r m ag ne s ium . Th e water in th e solution will cause a magne sium- chip fire. This bandsaw has a built-in c ut tin[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 1 9 - The adjustments listed below have been per- formed at the factory. However, because of the many variables involved with shipping, we recom - mend that you verify the following adjustments before the Test Run and to ensure cutting results meet your standards. Step-by-step instructions on verifyi[...]
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-20- G 061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw Damag e to your ey es, lungs, a nd ears could re su lt fr om usi ng thi s m ac hi ne wit h ou t prope r protect ive g ear . Always wea r safet y glasses , a respirator , and hearing protection when op erating this machine. Lo o s e h a ir an d cl o th - ing could g et caught in machiner y and cau[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 21 - W o r ks t op Y our ba ndsaw has an adjustable workstop ( Figure 14 ) that is easy to install and to use. T o install the workstop : 1. Thread the workstop rod in the base and tighten the jam nut. 2. Slide the workstop onto the rod. The vise has a quick t ighten /release lev er and, depending o [...]
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-22- G06 1 3 / 1 4 Swivel M ast Metal Cutt ing Bandsaw Figure 17. Vise clamping options. 5. Use the chart shown in Figure 17 as a guide to quickly position the workpiece between the vise jaws correctly and to avoid slipping during a cut. DO NOT CUT STEEL THAT IS STACKED O[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -23- Bl ade S electi on The Model G 061 3 uses a 3 ⁄ 4 " wide x 82" long x 0.35 " thic k bandsaw blade. The M odel G061 4 uses a 1 " wide x 97 5 ⁄ 8 " lo ng x 0.35 " thic k bandsaw blade. Do some research for yo ur s pecific situation so you get the best blade to match[...]
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-2 4- G0 6 1 3/1 4 Swivel Mast M etal Cut ting Band saw ?[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -25- Feed rate is the speed at whic h the b ow and the saw blade cut s through a workpie ce. The feed rate dial adjusts t he feed rate . If a lubricant is used while cut ting, the feed rat e can be increased by approxima tely 1 5% . The feed ON / OFF leve r star ts and stops the lowering of the b ow . [...]
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-26- G0 6 1 3/1 4 Swivel Mast M etal Cut ting Band saw The following ti ps will help you safely and effec - tively operate your bandsaw and get t he ma xi - mum life out of your saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length. • Clamp the material firmly in t[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 27 - Figure 23. Blades SE CTION 5 : A CC E SSO RIE S Figure 24. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T ensioning Gauge ensures long blade life , reduced blade breakage, and straight c ut ting by indicating correc t tension. A p recisio n dial indi - cator provides y[...]
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-28- G0 6 1 3 /1 4 Swivel Mast M etal Cut ting Band saw Figure 28. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy ex[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -29- Alwa ys disco nnect power to th e ma ch in e b e fo r e per forming maintenance . Failure to do t his may result in serious p erson - al injury . SE CTION 6 : MA INTEN AN CE L ubr ic ati on Cleaning the M odel G 061 3 /1 4 is relatively easy . After using your bandsaw , vacuum up ex cess chips or [...]
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-3 0 - G0 6 1 3 /1 4 Swivel Mast M etal Cut ting Band saw Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement part s or you are unsure of your repair skills, then feel free to call our T echnical Suppor t at ( 57 0) 54 6 -9 663. SE CTION 7 : SE R VICE T ro ub lesh oo ti n [...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -3 1 - SYMPTO M POS SI BLE CA US E CORR ECTI VE ACTI ON Mac hine i s l oud wh en cut t ing or bo gs d own in the c ut. 1 . E xces sive feed r ate. 2. The b lade TPI is too gr eat, or th e materi al is too c oars e. 1 . Re fer to Fe e d Rat e o n Pag e 2 5 , or Bla de S pe e d on Pag e 23 and ad jus t a[...]
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-32- G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw Bl ade Chan ge Change the blade when it becomes dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1. DISCONNECT THE BANDSAW FROM POWER! 2. Raise the bow of the bandsaw for access and close the feed control leve[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -33 - 8. When the blade is around both wheels, adjust the position so the back of the blade is against the shoulder of the wheels. 9. Reinstall the blade cover and the blade guide guards. 10. Now go to the Blade Tension procedure and set the blade tension . Bl ade T ens io n NOTICE Loosen blade tension[...]
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-3 4- G0 6 1 3/1 4 Swivel Mast M etal Cut ting Band saw The blade guides ha ve a basic factor y adjust- ment, but due to shipping and storage we recom - mend that you readjust the blade g uides yourself to ensure the cu ts will to be your standards . Bl ade Gui des ( G0 6 1 3 ) T o adjust the blad e guides : 1. Make sure the blade is oiled, tension[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -35 - 11. Go to Setting Stops on Page 38 and com- plete the steps to make sure the cuts will be perpendicular to the table. Figure 42. Auto stop and bow stop bolts. 10. Adjust the auto stop bolt and the bow stop bolt ( Figure 42 ), so the bandsaw motor will stop when the blade teeth are just below the [...]
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-3 6 - G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw T o adjust the blad e guides : 1. Make sure the blade is oiled, tensioned, and tracking correctly. 2. DISCONNECT THE BANDSAW FROM POWER! 3. Raise and lock the bow in place and slide the guides together as close as you can and lock into place. 4. Remove the two Phillips head screws and the blade [...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -37 - 12. When finished with the carbide guide adjust- ments, make sure the ball bearing guide ( Figure 46 ) adjustments have not changed. Re-adjust if required. Figure 46. Guide types. Ball Bearing Guide Carbide Guide Figure 47. Auto stop. 15. Go to Swivel Stops on Page 38 and com- plete the steps to [...]
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-3 8- G0 61 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw The blade swiv el stops are factory set. H owe v er , due to ship ping and storage we rec ommend that you c heck the 0° degree and the 60 ° degree stops you rself to ensure the cuts will to be your standards . Note : The ac curacy r ange for the scale i s appro ximately 1/ 2 ° deg r ee. T o [...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -39 - F e ed St op It ma y be necessar y to adjust the feed stop before you mak e blade adjustments. The blade should nev er r est on or rub on any part of the vise assembly . Also, the ov er -tilt stop may be adjusted to stop the bow from being lifted past 40° , causing machine instabilit y and hydra[...]
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- 40 - G0 6 1 3/1 4 Swivel Mast Metal Cut ting Band saw The blade -to -vi se s quare ness is fac tor y set. Howe ve r , due to shipping and storage we recom - mend that y ou chec k the blade alignment y ourself to ensure the cu ts will to be your standards . T o adjust the blad e - to -vise squaren ess : 1. DISCONNECT THE BANDSAW FROM POWER! 2. Mak[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 4 1 - Elect ri cal Compo nent s ( G 0 6 1 3 ) Figure 1. Pump motor wiring. Figure 59. G0613 saw motor junction box. Figure 58. G0613 main electrical box junction . Figure 60. G0613 pump motor junction box. Figure 61. G0613 blade stop limit switch. Figure 57. G0613 control panel wiring.[...]
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- 42 - G0 6 1 3 /1 4 Swivel M ast Metal Cutting B andsaw Elect ri cal Compo nent s ( G 0 6 1 4 ) Figure 65. G0614 Emergency stop button. Figure 63. G0614 Pump and speed switches. Figure 62. G0614 ON button. Figure 64. G0614 OFF button.[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -43 - Elect ri cal Compo nent s ( G 0 6 1 4 ) Figure 66. G0614 contactors. Figure 67. G0614 control box.[...]
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- 44 - G0 6 1 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw Elect ri cal Compo nent s ( G 0 6 1 4 ) Figure 68. G0614 pump motor data/connection. Figure 69. G0614 pump relay. Figure 70. G0614 saw motor connection.[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -45 - Elect ri cal Compo nent s ( G 0 6 1 4 ) Figure 72. G0614 blade stop limit switch. Figure 71. G0614 main junction.[...]
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- 46 - G0 6 1 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw G0 6 1 3 220 V Si ng le - P ha se Wi r in g Dia gra m[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 4 7 - G0 6 1 4 220 V Three - Ph ase Wir i n g Diag ram[...]
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- 48 - G0 6 1 3 /1 4 Swivel Mast M etal Cut ting Band saw ?[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -49 - P ar ts L is t ( G0 61 3 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB64M CAP SCREW M10-1.5 X 25 41 PSS06M SET SCREW M8-1.25 X 16 2 PW04M FLAT WASHER 10MM 43 P0613043 HANDLE 3 P0613003 SHAFT 44 P0613044 HANDLE PIPE 4 P0613004 ANCHOR BLOCK 45 PSBS05M BUTTON HD CAP SCR M6-1 X 25 5 PN13M HEX[...]
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-50 - G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw Headst oc k and Bo w Brea k do w n ( G0 61 4 ) ?[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 5 1 - P ar ts L is t ( G0 61 4 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB64M CAP SCREW M10-1.5 X 25 43 P0614043 HANDLE 2 PW04M FLAT WASHER 10MM 44 P0614044 HANDLE PIPE 3 P0614003 SHAFT 45 PSBS05M BUTTON HD CAP SCR M6-1 X 20 4 P0614004 ANCHOR BLOCK 46 PSS20M SET SCREW M8-1.25 X 8 5 P0614005[...]
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-52- G061 3 /1 4 Swivel M ast Metal Cutt ing Bandsaw ?[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -53 - P ar ts L is t ( G0 61 3 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0613100 VISE JAW ADJUSTABLE ROD 131 PN02M HEX NUT M10-1.5 101 P0613101 RETAINER 132 PB01M HEX BOLT M10-1.5 X 30 102 P0613102 SWIVEL ARM 133 P0613133 HEX PLUG 3/8PT 102-1 PB14M HEX BOLT M10-1.5 X 35 134 PSB01M CAP SCR M6[...]
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-5 4- G 061 3 /1 4 Swivel M ast Metal Cutt ing Bandsaw ?[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -55 - P ar ts L is t ( G0 61 4 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P0614100 VISE JAW BRACKET(REAR) 131 P0614131 NUT 101 P0614101 VISE JAW ADJUSTABLE ROD 132 P0614132 ADJUSTABLE HANDLE 102 P0614102 RETAINER 133 P0614133 HEX PLUG 3/8PT 103 P0614103 SWIVEL ARM 134 PSB01M CAP SCR M6-1 X 16 [...]
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-56 - G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw Elect ri cal Bo x Break do wn ( G0 6 1 3 ) P ar ts L is t ( G0 61 3 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 232 PLW03M LOCK WASHE[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -57 - Elect ri cal Bo x Break do wn ( G0 6 1 4 ) ?[...]
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-58 - G0 6 1 3 / 1 4 Swivel Mast Metal Cut ting Bandsaw P ar ts L is t ( G0 61 4 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 232 PLW03M LOCK WASHER 6MM 249 P0614249 RELAY BASE 233 PSB48M CAP SCREW M6-1 X 35 250 P0614250 CONTACTOR 220V, TCF-4 234 PW01M FLAT WASHER 8MM 251 P0614251 CONTACTOR 220V, TC-11 235 P0614235 CONTROL BOX 252 P0614252 CONTA[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw -59 - Cab ine t and G earb o x B reak do wn ( G0 6 1 3 & G 0 1 6 1 4 ) ?[...]
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- 60 - G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw P ar ts Li st ( G0 61 3 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 300 P0613300 FRONT PANEL 311 P0613311 WORM SHAFT 301 P0613301 REAR PANEL 312 P0613312 O-RING 302 P0613302 SIDE PANEL 313 P0613313 OUTPUT SHAFT COVER 303 PN03M HEX NUT M8-1.25 314 P0613314 OIL SEAL 304 PW01M FLAT WASHER 8MM 3[...]
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G061 3 /1 4 Swivel Mast Metal Cut ting Bandsaw - 6 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 300 P0613300 FRONT PANEL 311 P0613311 WORM SHAFT 301 P0613301 REAR PANEL 312 P0613312 O-RING 302 P0613302 SIDE PANEL 313 P0613313 OUTPUT SHAFT COVER 303 PN03M HEX NUT M8-1.25 314 P0613314 OIL SEAL 304 PW01M FLAT WASHER 8MM 315 PSB02M CAP SCREW M6-1 [...]
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- 62- G06 1 3/1 4 Swivel Mast M etal Cut ting Band saw Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the or iginal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirec tly to misuse, abuse, negligence, accidents, repairs or altera tions or l ack of maintenance [...]
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