Graco 309004C manual

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Table of contents for the manual

  • Page 1

    Instructions/Parts List CycleFlo II 309004C ENG Pneumatic Pump Controller Controls pump speed for precise batching, mete ring, and dosing of fl uids at high or low pressures and flow rates. Not for use in explosive atmospheres. Part No. 195265 120 psi (0.8 MPa, 8 bar) Maximum Air Working Pressure Integrated Air Valves with Silenced Exhaust Infinite[...]

  • Page 2

    Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    Warning Symbol Cauti on Symbol This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. Equipment Misuse Hazard Equipment misuse can cause the equipment to rupture or malfunctio[...]

  • Page 4

    Fire, Explosion, and Electric Shock Hazard Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and resulting fire or explosion and serious injury. • Ground the equipment. • Proper grounding dissipates static electricity generated in the equipment. • This equipment is not intended for intrinsically [...]

  • Page 5

    General Description The CycleFlo II is a pneumatic pump controller that allows precise control over the cycle rate of the pump and therefor the flow rate. The pump cycle is initiated by a 120 volt signal. The pump cycle may be initiated by some other piece of e quipment such as a timer or a pH controller. An isolation rel ay may be required in some[...]

  • Page 6

    Fig.1 - Electrical Diagrams Pneumatic Connections 6 309004 Cycle Rate Adjustment Relay Solenoid Valves 120 Volt Signal[...]

  • Page 7

    The integrated air valves, have a common air inlet (1/4" NP T) po rt and two outlet ports A and B (1/4” Tube) toward the front of the unit. The exhaust is silenced with a muffler. Do not exceed 120 psi at the air in let to the unit. Refer to your pump owner’s manu al for the maximum air pressure limit of the pump. Failure to use the follow[...]

  • Page 8

    Setup & Adjustment Cycles Per Minute (C PM) Rate The pump cycle rate is adj ustable to accommodate differ ent pump sizes, varying produ ct viscosities and product delivery speed. The pump cycle rate is measured in Cycle s Per Minute (CPM), i.e. the number of times the pump performs a pump cycle in one minute. One pump cycle consis ts o f a mome[...]

  • Page 9

    Operation Priming the Pump Prime the pump by applying a 120 Volt signal to the contro ller to allow the temporary operation of the pum p. This cycle rate may be increased or decrease d to facilitate pum p priming. Shut off electrical supply before making adjustments. Operation Procedures The controller and pump are now ready for ope ration. The pum[...]

  • Page 10

    Parts Cycle rate adjustment relay Air Solenoid Valves Enclosure Part No. Description ----- Enclosure ----- Emblem (not shown – on front of unit) 115414 Cycle rate adjustment relay 115418 Air Solenoid Valves (Note: two valves are require d per controller) Optional Accessories Part No. Description 102518 Cord Set, Electrical 115988 Tube, Polyuretha[...]

  • Page 11

    Typical Installation Diagram *Flow Sensors * Provided by others *Monitor / Controller Flow Controller sends an on/off signal (24VDC) to the isolation relay to control power to the CycleFlo II. Inline Mixers* On Off Control Signal (24VDC) 110 VAC Isolation Relay (recommended) CycleFlo II Controller 110V on/off Solenoid Valve #1 Solenoid Valve #2 Air[...]

  • Page 12

    Typical Installation Diagram 9410A CycleFlo II Controller Compressed Air In Diaphragm Pump (Husky 205 shown) * PH Controller, Flow Controller Timer, etc. sends 110 VAC on/off signal to CycleFlo II Control ON/OFF signal (110VAC) * Flow Sensor * Provided by others Technical Data Power Requirements: 120Vac, 50/60 Hz, .2A, 24W Air Supply: 120 psi (0.8 [...]

  • Page 13

    Mounting Hole Layout A ll m o u n ting tab s m ay be p l aced in e ith er p os itio n 7 3/ 8” ( 187 m m ) 5” (1 2 7 m m ) 7 3/ 8” (1 8 7 m m ) 5” ( 127 m m ) 13 309004[...]

  • Page 14

    Graco Standard Warranty Graco warrants all equipment refe renced in this document w hich is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Gr aco distributor to the original purchaser for use. W ith the exception of any special, extended, or limited w arranty publi[...]