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Graco 3A2578B manual

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Table of contents for the manual

  • Page 1

    Operation Husky™ 2200 Air -Operated Diaphragm Pum p 3A2578B EN Polypropylene and PVDF pumps for fluid transfer applications, including high viscosity materials. For professional use only. Not for use in European explosive atmosphere locations. Importan t Safety Instru ctions Read all warni ngs and inst ruction s in this manu al and in your Repai[...]

  • Page 2

    Contents Wa rni ng s ........................................................... 3 Or der in g In fo rm ati on ........................................... 6 Related Manu a ls ................................................ 6 Co nfig ura ti on N umb er Ma tri x ............................... 7 In st al la ti on....................................[...]

  • Page 3

    Warnings Warnings The following warnings are for th e setup, use, gro unding, mai ntenance, and repai r of thi s equipment . The exclamation p oint symbol alert s you to a general warni ng and the hazard symbols refer t o p rocedure- specific risks. When th ese symbols appear in th e body of thi s manual or on warni ng labels, refe r bac kt ot h e[...]

  • Page 4

    Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cau se death or ser ious injury. • Do not oper ate the unit when fatigu ed or under the influence of dr ugs or alco hol. • Do not exce ed the maximum working pressur e or tempera ture rating o f the lowest r ated system compo nent. See Technical Data in all equipment manuals. • Use fluids [...]

  • Page 5

    Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause s erious injury o r death if splashed in th e eyes or on skin, inhaled, or s wallowed. • Read MSDSs to know the specific hazards of th e fluids you are using. • Route exhaus t away f rom work area. If diaphragm ruptures, fluid may be exhausted in to the air. • St[...]

  • Page 6

    Ordering Inform ation Ordering Info rmation To Find Your Ne arest Distributor 1. Visit www.graco.c om . 2. Click on Where to Buy and use the Distributor Locator. To Specify the Configuration of a New Pump Please call your distributor. OR Use the On line Husky Se lector Tool on the Process Equipmen t page at www.graco.com . To Order Replacement Par[...]

  • Page 7

    Con fi guration Nu mber Matrix Configuration Number Matrix Check the identi fication plat e (ID) for th e Configuration Nu mber of your pum p. Use the following ma trix to define the compone nts of your pump. CONFIGURA TION NO. P ART NO. SERIAL NO. SERIES DA TE CODE MAX WPR PSI-bar Graco Inc., P .O. Box 1441 Mpls, MN 55440 USA MADE IN Sample C[...]

  • Page 8

    Installation Installation General Information The Typical Inst allation shown is only a gui de for selecting and in stalling system com ponents. Contac t your Graco distr ibutor for assistance in pla nning a system to suit your n eeds. Always use Genuine Graco Parts and accessories. Be sure all accessories are adequatel y sized and pressur e rated [...]

  • Page 9

    Installation Accessories/Components Not Supp lied System Components A Air supply lin e J Air inle t port (not vi sible) B Bleed-type maste r air valve (may be required for you r pump) K Air exhaust port and muf fler C Air filter/re gulator assembly L Fluid inlet port D Master air valve (to isolate th e filter/regul ator for service) M Fluid outl[...]

  • Page 10

    Installation Ground The Sys tem The equipmen t must be grounded t o reduce the risk of stati c sparking. Static sparking can cause fumes t o igni te or explode. Grounding provid es an escape wire f or the electrical current. • Always ground the entir e fluid system as described belo w. • Polypropyle ne and PVDF pumps are not conductive and are[...]

  • Page 11

    Installation Air Exhaust Ventilation If pumping tox ic fluids, you must vent the exhaust away from peo ple, ani mals, foo d handling a reas, and all sourc es of ignition. Follow all applica ble codes. NOTICE The air ex haust port is 1 in . npt(f). Do not r estrict the air exhaust port. Excessive exhaust restriction can cause errati c pump operati [...]

  • Page 12

    Installation Fluid Supply L ine 1. Use grounded, flexible fluid ho ses (E). See Ground The System, pag e 10 . 2. If the inl et fluid pressure to the pump i s more than 25% of t he outlet w orking pressu re, the ball check valves will not cl ose fast enough, resulting in i nefficient pump oper ation. Excessive inlet fluid pressure also will sho[...]

  • Page 13

    Installation Flange Connec tions The fluid inlet and ou tlet ports are 2 i n. (50 mm) raised face, ANSI /DIN PN 10 flanges. Connect 2 in. (50 mm) plast ic pipe flange t o the pump as fol lows. You will need: • Torqu e wrenc h • Adjustable w rench • 6 in. (152 mm ) diameter, 1/8 in ( 32 mm) thick PTFE gasket ,w i t hf o u r0 . 7 5i n( 1 9m [...]

  • Page 14

    Operation Operation Pressure Reli ef Procedure Follow the Pressure Relief Procedure whenever you see this symbol . This equipment stays pressuri zed until pressure is relieved manu ally. To help prevent serious injury from pressurized fl uid, such as s plashing in the eyes or on skin, fo llow the Pressure Relief Procedure when you stop pump ing an[...]

  • Page 15

    Maintenance Maintenance Maintenance Schedule Establish a p reventive maintenance sched ule based on the p ump’s service his tory. Sc heduled maintenance is especially important to pre vent spills or leakage d ue to dia phragm failur e. Lubrication The pump is lubric ated at the factory. It is designe d to require no f urther lu bricatio n for the[...]

  • Page 16

    Torque Instruct ions Torque Instructions If fluid cover or manifo ld fasteners have b een loosened, it is important to torque the m using the followi ng procedure to improve seal ing. NOTE: Fluid cover and manifol d fasteners have a thread-lo cking adhesive patch app lied to the thr eads. If this patch is e xcessively worn, the fasteners may loose[...]

  • Page 17

    Notes Notes 3A2578B 17[...]

  • Page 18

    Dimen sions Dimensions End Flange Models, Polypropylene and PVDF Polypropylene PVDF A 25.1 in. 63.8 cm 25.2 in. 64.0 cm B 28.7 in. 72.9 cm 28.8 in. 73.2 cm C 31.7 in. 80.5 cm 31.8 in. 80.8 cm D 3.6 in. 9.1 cm 3.6 in. 9.1 cm E 12.0 in. 30.5 cm 11.7 in. 29.7 cm F 25.6 in. 65.0 cm 25.3 in. 64.3 cm Polypropylene PVDF G 19.8 in. 50.3 cm 19.8 in. 50.3 cm[...]

  • Page 19

    Dimensions Center Flange Models, Polypropylene Only Polypropylene A 24.1 in. 61.2 cm B 27.2 in. 69.1 cm C 30.3 in. 77.0 cm D 3.1 in. 7.9 cm E 12.8 in. 32.5 cm F 26.3 in. 66.8 cm Polypropylene G 18.5 in. 47.0 cm H 7.0 in . 17.8 cm J 13.9 in. 35.3 cm K 16.3 in. 41.4 cm L 8.2 in . 20.8 cm 3A2578B 19[...]

  • Page 20

    Performance Cha rts Performance C harts Bolt-through Diaphragms Fluid Pres sure Approximate Cycle s per Minute PSI (MPa, bar) 04 0 (151) 80 (303) 120 (454) 160 (606) 200 (757) 25 50 75 100 125 0 25 (0.17, 1.7) 50 (0.34, 3.4) 75 (0.52, 5.2) 100 (0.70, 7.0) 125 (0.86, 8.6) A B C D Fluid Flow — gpm (lpm) Operating Air Pr essure A 125 psi ( 0.86 MPa,[...]

  • Page 21

    Performa nce Cha rts Overmolded Di aphragms Fluid Pressure Approximate Cycles pe r Minute PSI (MPa, bar) A B C D 04 0 (151) 80 (303) 120 (454) 160 (606) 200 (757) 31 62 93 124 155 0 25 (0.17, 1.7) 50 (0.34, 3.4) 75 (0.52, 5.2) 100 (0.70, 7.0) 125 (0.86, 8.6) Fluid Flow — gpm (l pm) Operating Air Pres sure A 125 psi (0.86 MPa, 8. 6 bar) B 100 psi [...]

  • Page 22

    Technical Data Technical Data Husky 2200 Diaphragm Pump US Metric Maximum fluid working pressure 125 psi 0.86 MPa, 8.6 b ar Air pressure operating range 20 to 125 psi 0.14 to 0.8 6 M Pa, 1.4 to 8.6 bar Air inlet siz e 3/4 in. npt(f) Air exhaust s ize 1 in. npt(f) Fluid inlet an d outlet size (ANSI/D IN flange) 2i n 5 0m m Maximum suct ion lift (r[...]

  • Page 23

    Technical Data Maximum pump speed Standard diaph ragms 125 cycles per minute Overmolded dia phragms 155 cycles per minute Weight Polypropylen e 80 lb 36.3 kg PVDF 106 lb 48.1 kg Wetted Parts Wetted parts incl ude material( s) chosen for seat, ball, and diaphr agm opt ions, plus the pump’s material o f construction: Polypropylene or PVDF Non-wette[...]

  • Page 24

    Graco Standard Husky Pump Warranty Graco warrants all equ ipment refer enced in thi s document whic h is manufac tur ed by Graco and bearing it s name to be free from defect s in material and workmanshi p on the date of sale t o the original purchase r for use. W ith the exception of any speci al, extended, or limi ted warranty publ ished by Graco,[...]