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Graco 307878Y manual

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Table of contents for the manual

  • Page 1

    307878Y EN Instructions 50:1 Ratio Fire-Ball ® Lubrication Pump Portable units for heavy grease. For prof essional use only. See page 2 for model inform ation, including maximum working pressure and app rovals. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. These systems are designed to be[...]

  • Page 2

    Table of Contents 2 307878Y Table of Contents Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Models 225773, 225 827, 240883, 2408 84, and 245695 . . . . . . . . . . . . [...]

  • Page 3

    Warnings 307878Y 3 Warnings The following warnings are fo r the setup, use, grounding, mainte nance, and repair of th is equipment. The exclama- tion point symbol alerts you to a genera l warning and the ha zard symbols refer to procedure- specific risks. When these symbols appear in the body of this ma nual or on warn ing labels, refer back to the[...]

  • Page 4

    Warnings 4 307878Y SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediat e surgical treatment. • Do not po int dispensin g device at an yone or at any part of t he body. • Do not [...]

  • Page 5

    Installation 307878Y 5 Installation Grounding Ground all of this equipment: • Pump: Use a ground wire and clamp as shown in F IG . 1. Remove the grou nd screw (Z) and insert through the eye of the ring terminal at end of ground wire (Y). Fasten the screw back onto the pump an d tighten securely. Connect the other end of the ground wire to a tru e[...]

  • Page 6

    Installation 6 307878Y Models 225006, 225026, 240880, 240881, and 245696 Refer to F IG . 3 for the following instructions. 1. Models 225006 and 240 880 : Assembly the base (3) as show n in the Par ts Drawing on page 14. Models 225026, 24088 1, and 245696 : Assemble the truck (3) as shown in the Parts Drawing on pa ge 13. 2. Remove the fluid outlet [...]

  • Page 7

    Installation 307878Y 7 Models 222069, 240885, and 245694 Refer to F IG . 4 for the following instructions. 1. Remove the cover from the pail and scoop the lubri- cant from the ce nter to the sides of the pail to ma ke its surface concave. 2. Center the follow plate (5 ) in the pail openin g. Press the plate firmly downward and r otate it over the l[...]

  • Page 8

    Installation 8 307878Y Models 226012 and 240886 Refer to F IG . 7 for the following inst ructions unless other wise indicated. 1. Assemble the truck as sh own in the Pa rts Drawing on page 13 but do not assemble the hand le. 2. Slide handle through elevator slide tube and secure handle to base. 3. Remove the fluid outlet adapte r included with the [...]

  • Page 9

    Installation 307878Y 9 Typical Installation The installation shown below is only a guide for s electing and installing system components and accessories. Con- tact your Graco distributor for assistance in designing a system to suit your particular needs. Key: A Fluid dispense line B Pump ground wire (required) C Air regul ator D Main air supply lin[...]

  • Page 10

    Installation 10 307878Y Air Line and Accessories NOTE: Install air line accessories in the order sh own in the Typical Ins tallation. • Install a pump runaway valve ( G) to shut off the air to the pump if the pump accelerates beyo nd the pre-adjusted setting. A pump that runs too fast can be seriously damaged. • Install an air line lubricat or [...]

  • Page 11

    Installation 307878Y 11 6. Set the air pressure to each pump at the lowest pressure needed to get the desir ed results. NOTE: A pump runaway valve can be installe d not he air line to automatically shut of f the pump if it starts to run too slow. Never allow the pump to run dry of the fluid being pumped. A dry pump will quickl y accelerate to a hig[...]

  • Page 12

    Parts 12 307878Y Parts Ref No 2, Dispense Kit 222070 Model 225827, 240884: 35 lb to 50 lb pail size Model 222069, 245694, 240885: 25 lb to 50 lb pail size Ref. Part No. Description Qty . 2a 109151 HOSE, 1/4 npt (mbe), 12 ft (3.7 m) 1 2b 242056 VALVE 1 2c 114558 COUPLER, quick-disconne ct 1 2d 169971 NIPPLE, quick-disconnect 1 2e 202577 Z-SWIVEL 1 R[...]

  • Page 13

    Parts 307878Y 13 Model 225026, 245696l, 240881: 120 lb drum size Model 225773, 245695, 2480883: 35 lb to 50 lb pail size Ref No. 3, Truck 203650 . Ref. Part No. Description Qty . 1 239887 PUMP, 50:1 Fire-Ball, See manual 308883 for pa rts 1 2 222070 DISPENSE KIT, Se e parts, page 12 1 245697 DISPENSE KIT, Model 245696 only, See parts, page 14 1 3 2[...]

  • Page 14

    Parts 14 307878Y Model 225006, 240880: 120 lb drum size Ref No. 3, Portable Base 203622, Series B Ref No. 2, Dispense Kit 245697 Ref. Part No. Description Qty. 1 23 9887 PUMP, 50:1 Fire-Ball, See manual 308883 for parts 1 2 22 2070 DISPENSE KIT, See parts, page 12 1 3 203622 PORTABLE BASE, See parts list below 1 4 20 4574 COVER, See manual 306345 f[...]

  • Page 15

    Parts 307878Y 15 Ref No. 2, Dispense Kit 222838 Model 222245, 240882: 120 lb drum size Ref Part No. Description Qty 2a 109154 HOSE 1 2b 242056 VALVE 1 2c 114558 COUPLER, quick-disconne ct 1 2d 169971 NIPPLE, quick-disconne ct 1 2e 202577 Z-SWIVEL 1 Ref Part No. Description Qty . 1 239887 PUMP, 50:1 Fire-Ball, See ma nual 308883 for parts 1 2 222383[...]

  • Page 16

    Parts 16 307878Y Model 226012, 240886: 50 lb pail size Ref No. 7, CE Installation Kit 240831 Ref. Part No. Description Qty. 1 23 9877 PUMP, 50:1 Fire-Ball, See manual 308883 for parts 1 2 22 2070 DISPENSE KIT, See parts, page 12 1 3 203650 TRUCK, portable , See parts list on page 13 1 4 20 3664 ELEVATOR 1 5 204351 FOLLOW PLATE 1 6 203976 HOLSTER 1 [...]

  • Page 17

    Technical Data 307878Y 17 Technical Data . 50:1 Ratio Fire-Ball Lub rication Pumps US Metric Maximum fluid working pressure 5000 psi 35 MPa, 350 bar Maximum Air Inlet Pressure 100 psi 0.7 MPa, 7 bar Sound (dBa) Tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute Sound Pressure Level, measur ed at 1 meter from unit 77.9 dB(A) Sound Power Leve[...]

  • Page 18

    All written and visual data con tained in th is document reflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual conta ins English. MM 307878 Graco Headquarter s: Minneap[...]