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Giant P200A manual

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Table of contents for the manual

  • Page 1

    Series P 200A Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: P217 P218 P219 P220 P221 P223 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-7 , 1 0 Exploded View: page 8 Parts List: page 9 Kits & Torque Specifications: page 1 1 Trouble Shooting: page 1 2 Repair Instructions: pa[...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of [...]

  • Page 3

    P217A H O R SEPOWER R EQUIREMENTS R PM G PM 1000 PSI 1500 PSI 2000 PS I 2320 P SI* 1 725 1.7 1. 2 1.8 2. 3 2.7 3 000 3.0 2. 1 3.1 4. 2 4.8 3 200 3.2 2. 2 3.3 4. 4 5.1 3 450 3.4 2. 3 3.5 4. 7 5.4 3 Specifications Model P217A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the c[...]

  • Page 4

    P218A H O R SEPOW ER R EQ U I R EMENTS R PM G PM 1000 PSI 1500 PSI 2000 PS I 2320 P SI* 1 150 2.2 1.5 2. 3 3. 1 3. 6 1 450 2.8 1.9 2. 9 3. 9 4. 5 1 750 3.4 2.3 3. 5 4. 7 5. 4 4 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the pumps 180 degrees to [...]

  • Page 5

    P2 19 A HORSEPOWER REQUIREMENTS R PM G PM 1000 P SI 1500 PSI 2 000 PS I 2320 P SI * 1 150 2.7 1.9 2. 8 3. 8 4.4 1 450 3.5 2.4 3. 6 4. 8 5.5 1 750 4.2 2.9 4. 3 5. 8 6.7 5 Specifications Model P219A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crank- case and rotate the p[...]

  • Page 6

    P2 20 A HO R SEPO WER R E QUIR E M E NT S R PM GP M 10 00 PSI 1500 P SI 1700 PSI 2000 P SI* 2320 PSI* 11 50 3.1 2. 1 3.2 3.6 4.2 4. 9 14 50 3.9 2. 7 4.0 4.5 5.3 6. 2 17 50 4.7 3. 2 4.8 5.5 6.4 7. 4 6 Specifications Model P220A NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from th[...]

  • Page 7

    P221A H O R SEPOW ER R EQ U I R EMENTS R PM G PM 1000 P SI 15 00 PS I 2000 PS I* 2320 PSI* 1 150 1.4 1.0 1. 5 2.0 2.3 1 450 1.8 1.3 1. 9 2.5 2.9 1 750 2.2 1.5 2. 3 3.0 3.5 7 Specifications Model P221A V olume ........................................................................................................ U p to 2.21 GPM Discharge Pressure ([...]

  • Page 8

    8 Exploded View - P200A Series[...]

  • Page 9

    9 ITEM PART NO. DESCRIPTION QTY. 16B 08455 Plunger Pipe (Excluding P223) 3 16B 07778 Plunger Pipe (P223 Only) 3 16C 08456 Tension Screw 3 16 D 07676 Copper Gasket 3 1 7 08442 Wrist Pin 3 1 8 07770 O-Ring 3 1 9 08356-0010 Oil Seal 3 2 0 08444 Seal Case (Excluding P223) 3 2 0 06563 Seal Case (P223 Only) 3 2 1 08443 O-Ring 3 2 3 08477 V-Sleeve, Weep ([...]

  • Page 10

    P 223A HORSEPOWER RE Q UIREMENTS R PM G PM 1000 PS I 2000 PSI 2320 PS I* 1 750 1.5 1 .0 2. 1 2.4 3 200 2.8 1 .9 3. 8 4.5 3 450 3.0 2 .1 4. 1 4.8 10 Specifications Model P223A V olume ........................................................................................................ U p t o 3.0 GPM Discharge Pressure (Continuous) ..............[...]

  • Page 11

    11 P200A SERIES REP AIR KITS Plunger Packing Kit Part # 09164 (Excluding P223) Item # Qty . Part # Description 2 3 3 08477 V -Sleeve, weep 2 3 A 3 08087 V -Sleeve, brown 2 4 3 07904 Pressure Ring Plunger Packing Kit Part #09525 (P223 Only) Item # Qty . Part # Description 2 3 6 06315 V -Sleeve 2 4 3 06920 Pressure Ring Oil Seal Kit Part # 09144 Item[...]

  • Page 12

    12 PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressure and/or the Delivery Drops Water in crankcase Noisy Operation Rough/Pulsating Operation with Pressure Drop Pressure Drop at Gun Excessive Leakage High Crankcase Temperature CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer[...]

  • Page 13

    13 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspe[...]

  • Page 14

    14 Reassembly sequence of the P200A series pump 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly . Replace v-sleeve (23) over plungers (16).. 3) Generously lubricate v-sl[...]

  • Page 15

    15 P200A DIMENSIONS (inches) K6[...]

  • Page 16

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charg[...]