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Giant P206 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: pages 3- 9 Exploded View: page 1 0 Parts List: page 1 1 K it s & To r q ue S p ec i f ic a t io n s : page 1 2 Pump Mounting Selection Guide: page 12 Repair Instructions: pages 13-14 Recommended Spare Parts List: page 14 Dimensions: page 15 Warranty Information: back page TM Tripl[...]

  • Page 2

    2 INSTALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pr[...]

  • Page 3

    P205 HORSEPOWER REQUIR EMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.13 0.1 0.1 0.2 0.2 1000 0.29 0.2 0.3 0.4 0.5 1750 0.50 0.3 0.5 0.7 0.9 3000 0.78 0.5 0.8 1.1 1.4 3200 0.84 0.6 0.9 1.2 1.4 3450 0.90 0.6 0.9 1.2 1.6 3 Specifications Model P205 1750 RPM + .................................................................................[...]

  • Page 4

    P206 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.11 0.1 0.1 0.2 0.2 500 0.21 0.1 0.2 0.3 0.4 1000 0.43 0.3 0.4 0.6 0.7 1750 0.76 0.5 0.8 1.0 1.3 3000 1.30 0.9 1.3 1.8 2.2 3200 1.40 1.0 1.4 1.9 2.4 3450 1.50 1.0 1.6 2.1 2.6 Specifications Model P206 NOTE: In order to drive the pump from the side opposite the present [...]

  • Page 5

    P207 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.26 0.2 0.3 0.4 0.4 1000 0.51 0.4 0.5 0.7 0.9 1750 0.90 0.6 0.9 1.2 1.6 3000 1.48 1.0 1.5 2.0 2.6 3200 1.58 1.1 1.6 2.2 2.7 3450 1.70 1.2 1.8 2.3 2.9 5 Specifications Model P207 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply[...]

  • Page 6

    P208 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.14 0.1 0.1 0.2 0.2 500 0.29 0.2 0.3 0.4 0.5 1000 0.57 0.4 0.6 0.8 1.0 1750 1.00 0.7 1.0 1.4 1.7 3000 1.60 1.1 1.7 2.2 2.8 3200 1.80 1.2 1.9 2.5 3.1 3450 1.90 1.3 2.0 2.6 3.3 6 Specifications Model P208 NOTE: In order to drive the pump from the side opposite the presen[...]

  • Page 7

    P209 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.43 0.3 0.4 0.6 0.7 1000 0.86 0.6 0.9 1.2 1.5 1750 1.50 1.0 1.6 2.1 2.6 3000 2.35 1.6 2.4 3.2 4.0 3200 2.50 1.7 2.6 3.4 4.3 3450 2.70 1.9 2.8 3.7 4.7 7 Specifications Model P209 Consult the factory for special requirements that must be met if the pump is to operate bey[...]

  • Page 8

    P210 HORSEPOWER R EQUIREMEN TS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.26 0.2 0.3 0.4 0.4 500 0.51 0.4 0.5 0.7 0.9 1000 1.03 0.7 1.1 1.4 1.8 1750 1.80 1.2 1.9 2.5 3.1 3000 2.87 2.0 3.0 4.0 5.0 3200 3.06 2.1 3.2 4.2 5.3 3450 3.30 2.3 3.4 4.6 5.7 8 Specifications Model P210 NOTE: In order to drive the pump from the side opposite the presen[...]

  • Page 9

    P211 HORSEPOWER REQUIR EMENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 500 0.60 0.4 0.6 0.8 1.0 1000 1.20 0.8 1.2 1.7 2.1 1750 2.10 1.4 2.2 2.9 3.6 3000 3.30 2.3 3.4 4.6 5.7 3200 3.52 2.4 3.6 4.9 6.1 3450 3.80 2.6 3.9 5.2 6.5 9 Specifications Model P211 Consult the factory for special requirements that must be met if the pump is to operate beyo[...]

  • Page 10

    10 Exploded View - P205/P206/P207/P208/P209/P210/P21 1[...]

  • Page 11

    11 ITEM PART NO. DESCRIPTION QTY. 14 06207 Woodruff Key 1 15 08333 Connecting Rod 3 16 06641 Plunger, Complete, 12mm 3 17 08442 Wrist Pin 3 19 08356-0010 Oil Seal 3 20 06645 Seal Case 3 21 08443 O-Ring 3 23 07391 V-Sleeve 3 23A 08598 V-Sleeve, Weep 3 24 07392 Support Ring 3 25 06646 Weep Return Ring 3 26 06647 Valve Casing 1 27 07849 Valve Seat 6 2[...]

  • Page 12

    Position Item# Description Torque Amount 32 07928 Valve Plug 59 (ft.-lbs.) 34 08316 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) Plunger Packing Kit Part # 09527 Item # Part # Description Qty. 23 07391 V-Sleeve, weep 3 23A 08598 V-Sleeve 3 24 07392 Support Ring 3 Oil Seal Kit Part # 09144 Item # Part # Description Qty. 19 08356-0010 Oil Seal 3 P[...]

  • Page 13

    13 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. W ith a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Insp[...]

  • Page 14

    14 Reassembly sequence of the P205/P206/P207/P208/P209/P210/P21 1 PUMPS 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal b[...]

  • Page 15

    P205/P206/P207/P208/P209/P210/P211 DIMENSIONS - Inches (mm) 15[...]

  • Page 16

    07/07 P200_12mm.PM6 GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replac[...]