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Giant GP5132 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: pages 3-5 Parts List/Exploded View: pages 6-7 Kits/Torque Specs: page 8 Trouble Shooting: page 9 Repair Instructions: page 10-11 Dimensions: back page Warranty Information back page Models GP5132, GP5136 & GP5145 Triplex Ceramic Plunger Pump Operating Instructions/ Manual[...]

  • Page 2

    2 Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 1. The pump shoul[...]

  • Page 3

    3 Specifications Model GP5132 V olume ................................................................................................... Up to 29 GPM Discharge Pressure ................................................................................ Up to 3000 PSI Speed ..............................................................................[...]

  • Page 4

    4 Specifications Model GP5136 V olume ................................................................................................... Up to 35 GPM Discharge Pressure ................................................................................ Up to 2200 PSI Speed ..............................................................................[...]

  • Page 5

    5 V olume ................................................................................................... Up to 43.3 GPM Discharge Pressure ................................................................................ Up to 1500 PSI Speed ..................................................................................................... Up[...]

  • Page 6

    6 ITEM PART DESCRIPTION QTY. 1 13266 Crankcase 1 2 13000 Oil Filler Plug Assembly 1 3 07186 Oil Sight Glass Assy. 1 4 13267 Crankcase Cover 1 5 13268 O-Ring 1 8 07105 Oil Dip Stick 1 9 01009 O-Ring, Dip Stick 1 10 13270 Inner Hexagon Screw 4 11 13134 Spring Washer 4 12 07703 Drain Plug G 3/4" 1 13 13269 Gasket, Drain Plug 1 14 13271 Bearing Co[...]

  • Page 7

    7 Exploded V iew - GP5100 Series[...]

  • Page 8

    8 GP5100 SERIES REPAIR KITS Plunger Packing Kits GP5132 #09290 Qty. Part # Description 3 08183 O-Ring 3 13360 Grooved Ring 6 13027 V -Sleeve GP5136 #09229 Qty. Part # Description 3 13289 O-Ring 3 08183 O-Ring 3 13291 Grooved Ring 6 07144 V -Sleeve GP5145 #09228 Qty. Part # Description 3 13286 O-Ring 3 08183 O-Ring 3 13290 Grooved Ring 6 13294 V -Sl[...]

  • Page 9

    9 PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repai[...]

  • Page 10

    10 REPAIR INSTRUCTIONS Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump's non- metal parts (i.e., the elastomers) from cutting and scoring. To Check V alves 1. Screw-out inner hexagon screws (48A) with an allen wre[...]

  • Page 11

    11 To Disassemble Gear End 1. Loosen Inner Hexagon Screws (49) for the V alve Casing (43) with an allen wrench. Carefully remove Valve Casing from the Crankcase (1). 2. Loosen Inner Hexagon Screws (10) for the Crankcase Cover (4) with an allen wrench and remove Crankcase Cove r . 3. Loosen Hexagon Screws (17) for the Bearing Covers (14) with a wren[...]

  • Page 12

    10mm X 63mm Key DIMENSIONS GIANT INDUSTRIES, INC. , 900 N. Westwood Ave., P.O. Box 3187 Toledo, Ohio 43607, Phone (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com  Copyright 1996 Giant Industries, Inc. 18.9" 3.06" 9.69" 8.27" 10.2" 19.1" 4.33" 9.06" 4.61" 13.9" 7.68" 20.6" 2.17&qu[...]