ACDelco AC-G0005 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of ACDelco AC-G0005, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of ACDelco AC-G0005 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of ACDelco AC-G0005. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of ACDelco AC-G0005 should contain:
- informations concerning technical data of ACDelco AC-G0005
- name of the manufacturer and a year of construction of the ACDelco AC-G0005 item
- rules of operation, control and maintenance of the ACDelco AC-G0005 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of ACDelco AC-G0005 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of ACDelco AC-G0005, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the ACDelco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of ACDelco AC-G0005.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the ACDelco AC-G0005 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Model # AC-G0005 6500 Surge Watts / 6000 Running Watts ELECTRIC START PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC-G 0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. This manual provides important information on properly operati ng and maintaining this ACDelco Model A[...]

  • Page 2

    ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator FEATURES: • 6500 Surge Output • 6000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal. Fuel Tank w/Gauge • AVR Automatic Voltage Regulation • Electric and Recoil Start • Low Oil Shut Off • Spar[...]

  • Page 3

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 3 TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS .................................................................................................... 4 IMPORTANT SAFETY INSTRUCTIONS .................................................................[...]

  • Page 4

    RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact yo[...]

  • Page 5

    Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emissi on regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission c ontrol systems: Three-Way Catalyst (TWC) (if equipped), and E ngine Modifications (EM). Legal Requirements: Fede[...]

  • Page 6

    Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generat or, either directly or with an extension cord. NEVER connect a building electrical s[...]

  • Page 7

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 7[...]

  • Page 8

    In addition to the previously described safety information, fam iliarize yourself with all safety and hazard placards on this ge nerator. Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 8[...]

  • Page 9

    PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC -G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RE[...]

  • Page 10

    GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 [...]

  • Page 11

    PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsur e about how to perform any of these steps after reading this s ect[...]

  • Page 12

    Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, el ectric appliances, power tools, etc. • Do not overfill the fuel tank. Always ch[...]

  • Page 13

    Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a groundi ng wire as illustrated in Figure 3. A No. 12 AWG (Americ an Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire shou[...]

  • Page 14

    Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top o f this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of th[...]

  • Page 15

    To start this generator: 1. Confirm that there are no electrical devices connected to this generator. Connected devices may increase the difficulty in s tarting the engine. 2. Confirm that this generator is properly grounded. (See “Ground the Gener ator” section of this manual.) 3. Turn the fuel valve to the “on” position as shown in Figure[...]

  • Page 16

    USING THE GENERATOR After the engine has been running for several minutes, elec trical devices may be connected to this generator. AC Usage Electrical devices running on AC current may be connected accord ing to their wattage requirements. The rated (running) and surg e wattage for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts E[...]

  • Page 17

    Electrical Device Rated (Running) Watts Additional Surge Watts air compressor (1 HP) 1500 3000 air compressor (1 - 1/2 HP) 2500 2500 airless sprayer (1/3 HP) 600 1200 box fan 300 600 clock radio AM/FM 300 0 coffee maker 1500 0 computer w/17 inch monitor 800 0 deep freezer 500 500 electric drill (1/2 HP) 1000 1000 DVD/CD player or VCR 100 0 furnace [...]

  • Page 18

    Do not connect 50Hz or 3-ph ase loads to this generator. Figure 8 - Outlets Available on this Gene rator, from left to right, 12V DC, 240/120 AC (NEMA L14-30 plug) and 120V AC SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cord s according to th[...]

  • Page 19

    2. Connect the free end of the positive wire to the positive side of the outlet on this generator. 3. Start this generator. 4. Carefully connect the free end of the negative wire to the negative side of the outlet on this generator. 5. When disconnecting, always disconnect the wires fr om this generator first to avoid a spark. Storage batteries emi[...]

  • Page 20

    Recommended Maintenance Schedule Each Use Every Month or Each 20 Hrs Every 3 Months or Each 50 Hrs Every 6 Months or Each 100 Hrs Every Year or Each 300 Hrs Engine Oil Check Level X Replace X Air Filter Check X Clean X Fuel Filler Cap Clean X Spark Plug Check/Clean X Fuel Tank Verify Gas Level X Clean X Figure 10 - Recommended maintenance schedule [...]

  • Page 21

    Changing/Adding Oil The oil level in this generator should be checked before each us e. (See Figure 10.) When the oil level is low, add oil until th e level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0005 6500 Surge Watts / 6000 Running Watts Electric Start Portable Generator engine is 1.2 Qt. (38 fluid oz.[...]

  • Page 22

    6. Soak the dry sponge-like elements in engine oil. Squeeze out any excess oil. The engine will sm oke during initial startup if too much oil is left in the air filter. 7. Replace the sponge-like elements in the air filter casing (the fine element first) and replace the cover. Figure 14 - Removing the Air Filter Casing. Fuel Filter Cup Cleaning The[...]

  • Page 23

    Spark Plug Maintenance The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. Model AC-G0005 Spark Plug Type F6TC Model AC-G0005 Spark Plug Gap (in/mm) 0.028-0.031/0.7-0.8 To inspect the spark plug: 1. Remove [...]

  • Page 24

    STORAGE/TRANSPORT PROCEDURES Never place any type of storage cover on this generator while it is still hot. When transporting or storing this generator for extended time: • Allow generator to fully cool before moving it. A hot engi ne and exhaust system can burn you and ignite some materials. • Disconnect the battery used for the electric start[...]

  • Page 25

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 25 TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9437, M onday - Friday, 8 AM - 4 PM Central Time. Symptom Cause Solution The key is set to "off." Turn the key to "BATT START" or "PULL START&qu[...]

  • Page 26

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 26 SPECIFICATIONS ACDelco Model AC-G0005 6500 Surge Watts / 6000 Runni ng Watts Electric Start Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) 6000 Surge Wattage (W) 6500 Rated V[...]

  • Page 27

    EXPLODED VIEW AND PARTS LIST Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 27[...]

  • Page 28

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 28 PARTS LIST Item Part Qty Description Item Part Qty Descri ption 1 188F-BV Gasoline engine 50 37880 1 Low oil indicat or 2 41100 1 Frame complete 51 37310/2.8GF -3 1 Control panel 3 41310/4GF-3 2 Bot tom rubber mount A 52 37320 1 Block panel 4 41320/2.8GF-3 2[...]

  • Page 29

    MODEL AC-G0005 6500 SURGE WATTS / 6000 RUNNING WATTS ELECTRIC START PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 29[...]

  • Page 30

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 30 NOTES:[...]

  • Page 31

    WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and ma il your product registration card. You must provide proof of pur chase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) yea[...]

  • Page 32

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 32[...]

  • Page 33

    PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install t he Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generat[...]

  • Page 34

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 34[...]

  • Page 35

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 35[...]

  • Page 36

    Model AC-G0005 6500 Surge Wa tts / 6000 Running Watts Electric Start Po rtable Generator 36 (AC6500070522)[...]