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ACDelco AC-G0003 manual

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  • Page 1

    2008-08 Model # AC-G0003 5500 Surge Watts / 5000 Running Watts PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC -G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. Thi s manual provides important information on properly operating and mainta ining this ACDelco Model AC-G0003 5500 Surge Wa[...]

  • Page 2

    ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator FEATURES: • 5500 Surge Output • 5000 Running Watts • 120/240 Volt Operation • 13 HP Engine, 4 Stroke OHV • Air Cooled • 6.5 Gal. Fuel Tank w/Gauge • AVR Automatic Voltage Regulation • Recoil Start • Low Oil Shut Off • Spark Arrestor • UL Listed Ele[...]

  • Page 3

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 3 TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS .................................................................................................... 4 IMPORTANT SAFETY INSTRUCTIONS ................................................................................[...]

  • Page 4

    RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact yo[...]

  • Page 5

    Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emissi on regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission c ontrol systems: Three-Way Catalyst (TWC) (if equipped), and E ngine Modifications (EM). Legal Requirements: Fede[...]

  • Page 6

    Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generat or, either directly or with an extension cord. NEVER connect a building electrical s[...]

  • Page 7

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 7[...]

  • Page 8

    In addition to the previously described safety information, fam iliarize yourself with all safety and hazard placards on this ge nerator. Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 8[...]

  • Page 9

    PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC -G0003 5500 Surge Watts / 5000 Running Watts Portable Generator. Ver ify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Item L[...]

  • Page 10

    GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 [...]

  • Page 11

    PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsur e about how to perform any of these steps after reading this s ect[...]

  • Page 12

    Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, el ectric appliances, power tools, etc. • Do not overfill the fuel tank. Always ch[...]

  • Page 13

    Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a groundi ng wire as illustrated in Figure 3. A No. 12 AWG (Americ an Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire shou[...]

  • Page 14

    Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top o f this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of th[...]

  • Page 15

    6. Slowly pull on the recoil starter handle, shown in Figure 6, until a slight resistance is felt. Then pull briskly to start t he engine. Gently return the cord into the generator to avoid damage to the starter or housing. Never allow the cord to snap back. 7. If the engine fails to start, repeat step 6. NOTE: After r epeated attempts to start the[...]

  • Page 16

    The total running wattage requirement of the electrical devices connected to a generator should not exceed the rated wattage of the generator itself. To calculate the total wattage requirement of the electrical devices to be connected, look up the rated (running) wattage of ea ch device and add these numbers together to find the total wattage that [...]

  • Page 17

    Connect only electrical devices that are in good working order. Faulty devices or power cords present the risk of electrical sh ock. Immediately turn off and disconnect any d evice that commences to operate abnormally, sl uggish or abruptly stops. Determine if t he problem was the device or the rated load cap acity of this generator has been exceed[...]

  • Page 18

    DC Usage The DC outlet is only for recharging 12 Volt automotive-type batteries. Do not connect any other device to this outlet. Use this generator only for recharging 12 Volt batteries. NEVER attempt to jumpstart a car with this generator. Failing to use the correct procedure can cause a battery to explode , seriously injuring anyone nearby. Keep [...]

  • Page 19

    MAINTENANCE/CARE Proper routine maintenance of this generator is essential fo r safe, economical, and trouble-free operation. It will help prolon g the life of this generator as well as help reduce air pollution. Perform maintenance c hecks and procedures according to the schedule in Figure 10. STOP! If you have questions about any maintenance proc[...]

  • Page 20

    Figure 11 - Checking the Oil Changing/Adding Oil The oil level in this generator should be checked before each us e. (See Figure 10.) When the oil level is low, add oil until th e level is sufficient to operate this generator. The oil capacity for this ACDelco Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Generator engine is 1.2 Qt[...]

  • Page 21

    Figure 12 - Draining Oil Figure 13 - Adding Oil Air Filter Maintenance Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally verify that the air filter is free of excessive dirt. The air filter will require more frequent cleaning when oper ating this generator in extremely dusty areas. 1. Unhinge the cl[...]

  • Page 22

    3. Using a rag or brush, clean the cup of all sediment. 4. Reinstall the fuel filter cup. Figure 15 - Removing the Fuel Filter Cup Spark Plug Maintenance The spark plug is essential for proper engine operation. The spark plug should be intact, free of deposits, and properly gapped. A bad or incorrectly installed spark plug can cause engine damage. [...]

  • Page 23

    Figure 16 - Removing the Spark Plug Figure 17 - Measuring the Spark Plug Gap Emptying the Fuel Tank To store this generator for extended time, drain the gasoline from the fuel tank. To drain gasoline from this generator: 1. Turn the fuel valve to the “off” position. 2. Remove the fuel filter cup. (See “Fuel Filter Cup Cleaning” earlier in t[...]

  • Page 24

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 24 TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9437, M onday - Friday, 8 AM - 4 PM Central Time. Symptom Cause Solution Engine switch is set to "off." Set engine switch to "on." Fuel valve is turned to "clo[...]

  • Page 25

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 25 SPECIFICATIONS ACDelco Model AC-G0003 5500 Surge Watts / 5000 Running Watts Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) 5000 Surge Wattage (W) 5500 Rated Voltage (V) 120/240 Rated Ampera[...]

  • Page 26

    EXPLODED VIEW AND PARTS LIST Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 26[...]

  • Page 27

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 27 PARTS LIST Item Part Qty Descri ption Item Part Qty Description 1 188FD 1 Gasoline engine 50 37880 1 Low oil indicator 2 41100 1 F rame complete 51 37310/ 2.8GF-3 1 Control panel 3 41310/4GF-3 2 Bottom rubber mount A 52 37320 1 Block panel 4 41320/2.8GF-3 2 Bottom rubber m[...]

  • Page 28

    MODEL AC-G0003 5500 SURGE WATTS / 5000 RUNNING WATTS PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 28[...]

  • Page 29

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 29 NOTES:[...]

  • Page 30

    WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and ma il your product registration card. You must provide proof of pur chase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) yea[...]

  • Page 31

    Model AC-G0003 5500 Surge Wa tts / 5000 Running Watts Portable Gen erator 31[...]

  • Page 32

    PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install t he Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generat[...]