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ACDelco AC-G0002 manual

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Table of contents for the manual

  • Page 1

    Model # AC-G0002 3500 Surge Watts / 3000 Running Watts PORTABLE GENERATOR INSTRUCTION MANUAL Thank you for purchasing this high quality ACDelco Model AC -G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. Thi s manual provides important information on properly operating and mainta ining this ACDelco Model AC-G0002 3500 Surge Watts / 30[...]

  • Page 2

    ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator FEATURES: • 3500 Surge Output • 3000 Running Watts • 120/240 Volt Operation • 6.5 HP Engine, 4 Stroke OHV • Air Cooled • 4 Gal. Fuel Tank w/Gauge • AVR Automatic Voltage Regulation • Recoil Start • Low Oil Shut Off • Spark Arrestor • UL Listed Elec[...]

  • Page 3

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 3 TABLE OF CONTENTS RECOGNIZE SAFETY SYMBOL S, WORDS AN D LABELS..................................................................................... ............... 4 IMPORTANT SAFETY INSTRUCT IONS .............................................................................[...]

  • Page 4

    RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS What You Need to Know About Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when operating or cleaning tools and equipment. Always contact yo[...]

  • Page 5

    Notice Regarding Emissions: Engines certified to comply with California and U.S. EPA emissi on regulations for SORE (Small Off Road Equipment) are certified to operate on regular unleaded gasoline and may include the following emission c ontrol systems: Three-Way Catalyst (TWC) (if equipped), and E ngine Modifications (EM). Legal Requirements: Fede[...]

  • Page 6

    Powerful Voltage: This generator produces powerful voltage, which can result in electrocution. • ALWAYS ground this generator before using it. (See “Ground the Generator” section in this manual). • Only electrical devices should be plugged into this generat or, either directly or with an extension cord. NEVER connect a building electrical s[...]

  • Page 7

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 7[...]

  • Page 8

    In addition to the previously described safety information, fam iliarize yourself with all safety and hazard placards on this ge nerator. – Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 8[...]

  • Page 9

    PACKAGE CONTENTS The following items are supplied with this ACDelco Model AC -G0002 3500 Surge Watts / 3000 Running Watts Portable Generator. Ver ify that all items are included. STOP! If there are missing items, call 1-866-460-9437, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Item L[...]

  • Page 10

    GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator. (1) 120/240 Volt AC Outlet - Used for connecting electrical devices that run on 120 and/or 240 Volt, 60 Hz, single phase, AC current. (2) Ground Terminal - Used for connecting grounding wires to properly ground this generator. (3) 120 [...]

  • Page 11

    PREPARING THE GENERATOR FOR USE Using this Generator for the First-Time STOP! The following section describes the required steps for preparing this generator for the first use. Failure to correctly perform these steps can damage this generator and/or shorten its life. If still unsur e about how to perform any of these steps after reading this s ect[...]

  • Page 12

    Step 2 - Add Gasoline Gasoline and gasoline fumes are highly flammable and explosive. Handling fuel can result in serious injury or burns. • Do not fill the fuel tank near a heat, sparks or an open flame. Keep gasoline away from appliance pilot lights, barbecues, el ectric appliances, power tools, etc. • Do not overfill the fuel tank. Always ch[...]

  • Page 13

    Step 3 - Ground the Generator Failure to properly ground this generator can result in electrocution. Ground this generator by tightening the grounding nut against a groundi ng wire as illustrated in Figure 3. A No. 12 AWG (Americ an Wire Gauge) stranded copper wire is generally an acceptable grounding wire. The other end of this grounding wire shou[...]

  • Page 14

    Step 2 - Verify Gas Level Before starting this generator, verify that there is sufficient gasoline in the fuel tank. The fuel gauge, located on the top o f this generator, indicates the gas level currently in the fuel tank. If necessary, add fresh unleaded gasoline with an octane rating of 87 or higher according to “Step 2 - Add Gasoline” of th[...]

  • Page 15

    6. Slowly pull on the recoil starter handle, shown in Figure 6, until a slight resistance is felt. Then pull briskly to start t he engine. Gently return the cord into the generator to avoid damage to the starter or housing. Never allow the cord to snap back. 7. If the engine fails to start, repeat step 6. NOTE: After r epeated attempts to start the[...]

  • Page 16

    The total running wattage requirement of the electrical devices connected to a generator should not exceed the rated wattage of the generator itself. To calculate the total wattage requirement of the electrical devices to be connected, look up the rated (running) wattage of ea ch device and add these numbers together to find the total wattage that [...]

  • Page 17

    Connect only electrical devices that are in good working order. Faulty devices or power cords present the risk of electrical sh ock. Immediately turn off and disconnect any d evice that commences to operate abnormally, sl uggish or abruptly stops. Determine if t he problem was the device or the rated load cap acity of this generator has been exceed[...]

  • Page 18

    SOME NOTES ABOUT POWER CORDS Long or thin cords can require more wattage from a generator to power an electrical device. Figure 9 shows the recommended cord s according to the power requirement of the electrical device. When using cord s that exceed these specifications, allow for the electrical dev ice to have a slightly higher rated wattage requi[...]

  • Page 19

    STOPPING THE GENERATOR To stop this generator: 1. Turn off all connected electrical devices and then unplug them. 2. Switch the circuit breaker to the “off” position. 3. Allow this generator to run for several more minutes with no electrical devices connected to help stabilize the temperature of this generator. 4. Set the engine switch to the ?[...]

  • Page 20

    Cleaning the Generator Always try to use this generator in a cool dry place. If this generator becomes dirty, the exterior can be cleaned with a damp cloth, soft brush, vacuum and/or pressurized air. Never clean this generator with a bucket of water and/or a hose as water can get inside and cause a short circuit or corrosion. Never use gasoline to [...]

  • Page 21

    NOTE: Never dispose of used motor oil in the trash, down a drain or on the ground. Put oil in a sealed container and contact yo ur local recycling center or auto garage to arrange oil disposal. To add oil to the engine crankcase: 1. Confirm that this generator is on a level surface. 2. Unscrew the oil filler/dipstick cap from the engine as illustra[...]

  • Page 22

    Figure 14 - Removing the Air Filter Casing. Fuel Filter Cup Cleaning The fuel filter cup is a small well underneath the fuel valve whic h helps trap dirt and water that may be in the fuel tank befo re entering the engine. To clean the fuel filter cup: 1. Turn the fuel valve to the “off” position. 2. Unscrew the fuel filter cup from the fuel val[...]

  • Page 23

    Model AC-G0002 Spark Plug Type F6TC Model AC-G0002 Spark Plug Gap (in/mm) 0.028-0.031/0.7-0.8 To inspect the spark plug: 1. Remove the spark plug by pulling on the spark plug cap. 2. Unscrew the spark plug from this generator by using the included spark plug wrench as illustrated in Figure 16. 3. Visually inspect the spark plug. If it is cracked an[...]

  • Page 24

    STORAGE/TRANSPORT PROCEDURES Never place any type of storage cover on this generator while it is still hot. When transporting or storing this generator for extended time: • Allow generator to fully cool before moving it. A hot engi ne and exhaust system can burn you and ignite some materials. • Empty the fuel tank. (See “Emptying the F uel Ta[...]

  • Page 25

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 25 TROUBLESHOOTING IMPORTANT: If trouble persists, call our customer help line at 1-866-460-9437, M onday - Friday, 8 AM - 4 PM Central Time. Symptom Cause Solution Engine switch is set to "off." Set engine switch to "on." Fuel valve is turned to "clo[...]

  • Page 26

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 26 SPECIFICATIONS ACDelco Model AC-G0002 3500 Surge Watts / 3000 Running Watts Portable Generator Generator Type Brush, Revolving Magnetic Field, Self Exciting, 2-Pole, Single Phase AC Output Rated Wattage (W) 3000 Surge Wattage (W) 3500 Rated Voltage (V) 120/240 Rated Ampera[...]

  • Page 27

    Model AC-G0002 3500 EXPLODED VIEW AND PARTS LIST Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 27[...]

  • Page 28

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 28 Model AC-G0002 3500 PARTS LIST Item Part Qty Description Item Part Qty Description 1 168F-2BV Gasoline engine 39 31933 1 Bolt 8 mm × 205 mm 2 41100 1 Frame complete 40 31141/2GF-3 1 Generator fan 3 41310/2GF-3 2 Bottom rubber mount A 41 31996/2GF-3 3 Bolt 5 mm × 14 mm 4 [...]

  • Page 29

    MODEL AC-G0002 3500 SURGE WATTS / 3000 RUNNING WATTS PORTABLE GENERATOR WIRING DIAGRAM Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 29[...]

  • Page 30

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 30 NOTES:[...]

  • Page 31

    WARRANTY LIMITED WARRANTY for ACDelco Generators from New Buffalo Corporation. Remember to save your receipt and to accurately fill out and ma il your product registration card. You must provide proof of pur chase for all warranty work. ACDelco generators are warranted to be free from defects in materials and workmanship for a period of one (1) yea[...]

  • Page 32

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 32[...]

  • Page 33

    PORTABILITY KIT INSTALLATION The manufacturer recommends when using your ACDelco generator for recreational or utility functions that you properly install t he Portability Kit included with your generator purchase. All ACDelco generator models include a Portability Kit for optional installation. Portability Kits are not required for ACDelco generat[...]

  • Page 34

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 34[...]

  • Page 35

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 35[...]

  • Page 36

    Model AC-G0002 3500 Surge Wa tts / 3000 Running Watts Portable Gen erator 36 (AC3500070922)[...]