Wagner SprayTech 509025 manual

1003 © 2003 SprayTECH. All rights reserved. Form No. 0509823A Printed in the U. S. A. L ineC r ew 1250 L ine Striper SprayTECH 1770 Fernbrook Lane Minneapolis, MN 55447 T echnical Assistance: 1-800-292-4637 Order Entry: 1-800-443-4500 F ax: 1-800-525-9501 www .spraytechinc.com Owner’s Manual Model Number 0509025[...]

T able of Contents Safety Precautions .................................................................2 Français ..............................................................................18 Español ...............................................................................20 General Description ...........................................[...]

GAS ENGINE (WHERE APPLICABLE) Always place pump outside of structure in fresh air . Keep all solvents away from the engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel. Always attach ground wire from pump unit to a grounded object, such as a metal water pipe. Refer to engine owner ’ s manual for [...]

General Description This airless line striper is a precision power tool used to spray many types of material for many types of applications including parking lots, curbs, and athletic fields. Read and follow this instruction manual carefully for proper operating instructions, maintenance, and safety information. Operation This equipment produces a [...]

Adjusting the T rigger T ension Use the following procedure to adjust the spring tension of the trigger lever on the gun holder assembly . The trigger lever pulls and releases the spray gun trigger when operated from the trigger on the cart. The proper tension ensures that the gun will shut off when the gun trigger is released. T o ensure proper te[...]

Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to a static electric discharge, which may cause a fire. 16. Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the gun. 17. Lock the gun by turning the gun trigger lock to the lo[...]

3. Turn of f the engine by moving the engine ON/OFF switch to the OFF position. 4. Turn the pressure control knob counterclockwise to its lowest setting. 5. Unlock the gun by turning the gun trigger lock to the unlocked position. 4. Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of stat[...]

2. T est your repair before regular operation of the sprayer to be sure that the problem is corrected. If the sprayer does not operate properly , review the repair procedure to determine if everything was done correctly . Refer to the T roubleshooting section to help identify other possible problems. 3. Make certain that the service area is well ve[...]

Replacing the Potentiometer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure. 2. Pry off the pressure control knob cap to expose the knob tension nut. 3. Turn the pre[...]

Replacing the T ransducer Electrostatic discharge (ESD) potential could cause damage to electronic pressure control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic pressure control. 1. Perform the Pressure Relief Procedure. 2. Using a Phillips screwdriver , remove the four screws that secure the electronic pressu[...]

Replacing the Slider Assembly and Slider Housing 1. Start the engine (refer to the procedures in the Operation section of this manual). T urn the pressure control knob clockwise to its maximum pressure setting. 2. T oggle the pump ON/OFF switch between the ON and OFF positions in short bursts until the slider assembly stops in a position where the [...]

Replacing the Gears 1. Perform the Pressure Relief Procedure. 2. Using a Phillips screwdriver , remove the four front cover screws. Remove the front cover .. 3. Using a 7/8” open-end wrench, loosen and remove the fluid hose from the fitting on the back of the fluid section. 4. Locate the four socket screws that secure the pump housing to the gear[...]

8. Locate the clutch hub and armature assembly on the end of the engine shaft. Note the two set screws as well as the unused, threaded hole in the taper lock bushing at the center of the clutch hub. 9. Using an 1/8” hex wrench, remove the two set screws from the taper lock bushing 10. Thread one of the set screws into the unused, threaded hole on[...]

7. Thread one of the set screws into its hole. Using an 1/8” hex wrench, rotate the screw slowly until it contacts the clutch field. Do not tighten the set screw . The tip of the set screw should mate with the drill point hole in the field. Check the clutch field for rotation. If it rotates within its bore, the set screw is not seated within the [...]

14. Clean out any debris in the inlet valve housing and examine the housing and the inlet valve seat. If the seat is damaged, reverse to the unused side or replace the seat. 15. Remove the splash guard from the top of the upper seal retainer . 16. Using a wrench, remove the upper seal retainer . 17. Slide the piston rod out through the bottom of th[...]

T roubleshooting 16 © SprayTECH. All rights reserved. Solution 1. Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting. 2. Inspect or take to a SprayTECH authorized service center . 3. Fill the gas tank. 4. Check oil level, fill if necessary . 1. Rotate the PRIME/SPRA Y valve clockwise to the PRIME[...]

© SprayTECH. All rights reserved. 1 7 T roubleshooting Problem Excessive surge at the spray gun. Poor spray pattern. The unit lacks power . Cause 1. Wrong type of airless spray hose. 2. The spray tip worn or too large. 3. Excessive pressure. 1. The spray tip is too large for the material being used. 2. Incorrect pressure setting. 3. Insufficient f[...]

18 © SprayTECH. T ous droits réservés. Consignes de sécurité Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiqu?[...]

© SprayTECH. T ous droits réservés. 19 MOTEUR À ESSENCE (DANS LES CAS OÙ CELA S’APPLIQUE) T oujours placer la pompe à l’extérieur de la structure à l’air frais. Garder tous les solvants loin de l’échappement du moteur . Ne jamais remplir le réservoir à carburant lorsque le moteur est en marche ou lorsqu’il est chaud ; les surfa[...]

20 © SprayTECH. T odos los derechos reservados. Precauciones de seguridad Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad. Este símbolo indica la existencia de un peligro potencial que puede causar le[...]

© SprayTECH. T odos los derechos reservados. 2 1 PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO A MA TERIALES INCOMP A TIBLES - Podría causar lesiones severas o daños en la propiedad. P ARA PREVENIR: • No utilice materiales que contengan blanqueador o cloro. • No use solventes con hidrocarburos halogenados, tales como productos para eliminar el moho,[...]

22 © SprayTECH. All rights reserved. Parts List Main Assembly 1 2 3 7 9 15 12 17 14 13 16 8 2 10 11 4 5 6 8 2 18 19 20 22 23 27 28 29 24 26 25 21 Item Part # Description Quantity 1 0509658 Pump mounting plate ..................................1 2 0509293 Lock nut ....................................................12 3 0509286 Hex screw ..........[...]

© SprayTECH. All rights reserved. 23 Item Part # Description Quantity 1 9850936 ON/OFF switch ...........................................1 2 0509558 Electronic pressure control assembly .........1 3 0509556 Screw ..........................................................4 4 0507973 Potentiometer .............................................1 5 980[...]

24 © SprayTECH. All rights reserved. Item Part # Description Quantity 1 0509232 Slide tube weldment .................................1 2 0509261 Clamp assembly .......................................1 3 0509208 Cable mounting clamp .............................1 4 0509207 Support arm..............................................1 5 0555317 Clampin[...]

© SprayTECH. All rights reserved. 25 Item Part # Description Quantity 62 050921 1 Grip ...........................................................2 63 0509235 Clevis pin ..................................................1 64 0509209 Selector spool...........................................1 65 0509237 Cable guide plate ............................[...]

26 © SprayTECH. All rights reserved. Fluid Section Assembly (P/N 0509133) 1 2 3 4 6 9 12 13 14 15 7 8 19 16 17 18 20 21 22 10 5 11 23 Install lower packing with large beveled edge facing up. Install upper packing with large beveled edge facing down. Large Beveled Edge Large Beveled Edge Item Part # Description Quantity 1 0509555 Splash guard......[...]

© SprayTECH. All rights reserved. 27 Filter Assembly Item Part # Description Quantity 1 0294194 Filter body ...................................................1 2 14069 Filter , 50 mesh ............................................1 3 9894245 Core spring .................................................1 4 14072 O-ring, PTFE .......................[...]

28 © SprayTECH. All rights reserved. Return Hose Assembly (P/N 0509173) Item Part # Description Quantity 1 0509746 Hose assembly .........................................1 2 0509764 Tube .........................................................1 Labels Part # Description 0509824 Logo label, front 0509865 Safety label 0509866 W arning label 0509867[...]

© SprayTECH. All rights reserved. 29 Notes[...]

30 © SprayTECH. All rights reserved. Notes[...]

© SprayTECH. All rights reserved. 31 Notes[...]

32 © SprayTECH. All rights reserved. Limited W arranty Commercial Airless Spray Equipment T wo Y ear W arranty SprayTECH, a division of W agner Spray T ech Corporation ("SprayTECH"), warrants this product against defects in material and workmanship for a period of two years following the date of purchase by the original purchaser . Durin[...]