Troy-Bilt 4510 manual

TRO Y -BIL T L LC, P .O . BOX 3 6 1 1 3 1 CLEVE LAND, OHIO 4 4 1 36 - 001 9 Print ed In USA O p e r a t O r ’ s M a n u a l Safe Ope ration Practices • Se t-Up • Operatio n • Maintenance • Ser vice • T roublesh ooting • Warranty WA R N I N G READ AND F OLLO W ALL S AFETY RULES A ND INSTRUCTIONS IN THIS MA NUA L BEFORE A T TEMPTING TO [...]

T o Th e O wne r 1 2 Record Product Information Befo re set ting up and o peratin g your new equip ment, pl ease loc ate the mode l plate on the e quipment and re cord the informati on in the provi ded area to the r ight. Y ou can l ocate the mode l plate by stan ding at the op erator ’ s p osition an d look ing at the lower, rear sect ion of the[...]

Im por tant Sa fe Opera ti on Pra c tic es 2 3 T raining Read, un ders tand, an d follow all ins truc tions on th e 1 . machine an d in the manual(s ) b efore at tempting to assembl e and ope rate. Keep this manual in a s afe place fo r future an d regular re ference and f or order ing replacem ent par ts . Be famili ar with all controls and th eir[...]

4 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Safe Handling of G asoline T o avoid pers onal injur y or prop er t y damage us e ex treme c are in handling gas oline. Gas oline is ex tre mely f lammab le and the vapo rs are ex plosive. Ser ious per sonal injur y c an occur when gasolin e is spilled on you rsel f[...]

5 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Maintena nce & Storag e Never tamp er with s afet y devices . Check the ir prope r 1 . oper ation regul arly . R efer to the mai ntenance and adjustm ent sec tions of this m anual. Befo re cleaning, re pairing, o r inspec ting ma chine 2. disenga ge all control [...]

6 s e c t i O n 2 — i M p O r t a n t s a f e O p e r a t i O n p r a c t i c e s Safet y S y mbols This pa ge depic t s and describ es saf et y symb ols that may app ear on this pro duct . Read, un ders tand, an d follow all ins truc tions on th e machine b efore at tempting to ass emble and o perate. Sy m b o l Description READ T HE OPERA TOR ?[...]

Secure th e uppe r handle and l ower handle with th e two 4. wing nut s and carr iage bo lts remove d earlier. Tighten the two w ing nuts alr eady inst alled in th e upper h oles to f irmly secure th e uppe r handle and sup por t tube s. See Figur e 3- 2. Align the uppe r and lower shif t rods, then slid e the shif t rod 5. connec tor dow n over th[...]

Place chute assembl y onto chute base as shown in Figu re 3-5. Make sure that the chute notches e ngage wi th the spiral en d of chute direc tion al control, and the t wo f lang e keeper s are bene ath the f lange on th e chute base. Secure f lan ge keep er removed earli er with lo ck nuts and s crews. Tighten d own nuts se curing th e other t wo f[...]

Auger and Driv e Control Cables W AR NING ! Prior to op erating your snow thrower, caref ully read an d follow all inst ruc tions be low . Perf orm all adjus tments to ver if y your snow thrower is oper ating safe ly and pro perly. T esting A uger Drive Control When th e auger control is re lease d and in the dise ngage d “up” positio n, the ca[...]

W AR NING ! Do not over-tighten the cab le. Over- tightening may prevent the aug er from dis engaging and comprom ise the saf et y of the snow thrower. If adjus ting the auge r cable, threa d the lock nut d own to 4. length en the cab le as necess ar y to stop the au ger from turning w hen the control is re lease d. Secure ly ho ok the cable’s sp[...]

Snow thrower controls and f eatures are descr ibed b elow and illustrate d in Fig. 4 - 1 . NOTE: For de taile d informatio n on all engin e controls, refe r to the sep arate Briggs & Strat ton Engine O perato r’s Manual. Shif t Lev er The shi f t lever is loc ated in the right sid e of the handle p anel and is us ed to deter mine ground spee [...]

Primer Bulb Pressing the pr imer bulb fo rces fuel dire ctl y into the engine ’ s carbur etor to aid in st ar ting a “Cold” e ngine. NOTE: D o not use the pr imer bulb to res tar t a warm e ngine af ter a shor t shutdown . Oil Fil l Engine oil leve l can be che cked and oil a dded thro ugh the oil f ill. Skid Shoes Position the sk id shoes b [...]

T w o - Wa y Chute Control ™ The t wo -way chute control is l ocated o n the lef t sid e of the dash pane l and is used to contro l the dista nce of snow discharge f rom the chute. T o change the up per chute angl e to control the dist ance • that snow is thrown, pi vot the lever for ward o r back ward. Move the lever for w ard to pivot the upp[...]

Starting The Engine At ta ch spa rk pl ug wir e to sp ar k p lu g. Make ce r ta in the 1. me ta l l oo p o n t he en d o f t he sp ark pl ug wi re ( insi de th e ru bb er bo ot) is fa ste ne d se cur el y ov er the me t al tip on th e sp ar k p lu g. Make cer tain bo th the auger contro l and drive control are 2. in the disen gaged (release d) posi[...]

Operating Tips NOTE : Allow the engin e to warm up for a f ew minutes. Th e engine w ill not develop f ull power until it re aches op erating temperature. W AR NING ! The temp erature of th e muf f ler and the surroun ding areas may excee d 1 50° F . Avoid these areas . If possib le, remove snow imme diately af ter it f alls. 1 . Discharge sn ow d[...]

With the mo unting ho les toward the back , slid e the new s have 4. plate into positio n and secur e with the fas tener s removed previousl y . Lubric ation Gear Shaft The g ear (hex) sha f t should be lu bricated at l east once a se ason or af ter ever y t went y-f ive (25) hours of op eratio n. Caref ully pivot the sn ow thrower up and for ward [...]

Figur e 6 -5 Auger S haf t At least once a seas on, one at a tim e, remove the shear p ins from the auge r shaf t. Spray lubri cant inside the hub o f each auger spiral asse mbly and aro und the spa cers on the au ger shaf t. Grease f it tings c an also be fou nd at each end of th e auger shaf t . Lubricate f lang e bearings f ound at each en d of [...]

Loosen t he two nu ts which s ecure the chute b racket and 1 . repositi on it slightly. Refer to Figure 6 -5. Retighten th e nuts. 2. Drive Con trol Refe r to “ Au ger an d Dr ive Cont rol C ab les ” of the Asse mbly & Se t-Up - Sec tion 3 f or instru ctio ns to adjust the dri ve control. T o fur the r check th e adjustme nt, proce ed as fo[...]

Belt Replac ement Belt Remo val Preparation Disconnect the chute crank assembly at the discharge 1 . chute end by remo ving the hairpin clip and the f lat washer . Refer to Figure 7 - 1 . Remove the hex screws and lock nuts securing the 2 . for ward end of the suppor t tubes to the back of the auger housing, and pivot the tubes upward. Remove the p[...]

Slip the auger con trol b elt ( the f ront belt) off the engine 2. pulley . Pull the 3. brake bracket as se mbly towards t he c able guide roller and unhook the auger cable “Z” f it ting. Refer to Figure 7 -5 . F rom b oth sides of the frame assembly , use a 1 /2" 4. wrench to remov e the three he x tap screws securing the transmiss ion f [...]

If also replacing the drive belt, proceed to the “Drive 1 1 . Belt ” instruc tion. If not, reposition the transmission frame back onto the auger housing. Install the drive belt on the engine pulley , re -connec t the auger cable “Z” f itting and auger idler ro d ferrule to the brake bracket. Reposition and secure the engine pulley belt guar[...]

Slide the bearing onto the left e nd of the hex shaf t and 1 4. press int o the ho le on the lef t side the frame. Plac e the b elleville washer ( rounded side toward head) 1 5. onto the hex screw remov e d earlier , and insert the screw int o the threaded ho le of the hex shaf t. Gradually tighten the hex screw t o f ully seat the 1 6. bearings in[...]

Of f- S eason S torage If the snow throw er will not be use d for 30 days or longer , the equipment needs to be stored prop erly . Follow storage instructions be low to ens ure top per formance from the snow thro wer for many more years. NOTE: Ref er to the engine manual for more detailed information on preparing the snow thro wer engine for storag[...]

24 Problem Cause Remedy Engine fa ils to star t Choke control not in O N position . 1. Spark plu g wire disconne cte d. 2. Fuel tank empt y or s tale f uel. 3. Engine not p rimed . 4. F ault y sp ark plug. 5. Safet y key not ins er ted . 6. Move choke control to ON p osition. 1. Connec t wire to spa rk plug. 2. Fill tank with cl ean, fresh gas olin[...]

R epla cem ent P art s 9 25 Component Description P ar t Num ber Ex tention Cord, 1 1 0V 929 - 0 0 71 Auger Drive Belt 9 5 4 - 0 413 1 Wheel D rive Belt 95 4 - 03 67 F ric tion Whe el Assembly 9 1 8 - 0 4 17 8 F ric tion Whe el w/Bonded Rubber 718 - 0 4 0 3 4 Halogen L amp, 1 2V , (#8 9 0) 7 2 5 -16 5 8 Shear Pin, 1 .50 Bow-tie Cotter Pin 7 3 8 - 0[...]

No te s 10 26[...]

27 s e c t i O n 1 0 — n O t e s[...]

MANUF A CTURER’S LIMITED W ARRANTY FOR GDO C - 100 0 20 R E V . A Th e limi te d wa rr an t y s e t for th bel ow is g iv en by T r oy- Bil t LLC w i th re spe c t to ne w mer ch an dis e purc ha se d an d use d in t he Uni te d S t at es and / or it s t err i tor ie s and p os se ssi ons , and b y M TD P rod uc ts L imi te d wi th r es pe ct t o[...]