Teledyne T200U-NOy manual

T200U-NOy ANALYZER ADDENDUM (for use with T200 Operators Manual, PN 06858 and with the T200U Addendum, PN 06861) © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-sales@teledyne.com Website: http://www.teledyne-api.com/ C[...]

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07303C DCN6646 i SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a saf ety alert symbol, and placed throughout this manual and inside the instrument. The sy mbols with m essages[...]

ii 07303C DCN6646 CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque cons igne de sécurité est représentée par un pictogramme d’alerte de sécurité; [...]

07303C DCN6646 iii WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAP I), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipm ent is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prom pt service and support will be available. [...]

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Model 200EU-NOy Opti on Manual Addendum 07303C DCN6646 v TABLE OF CONTENTS 1.0 INTR ODUCTION ...................................................................................................... 7 2.0 SPECIF ICATIONS ................................................................................................... 9 2.1 Specificat ions ..........[...]

Model 200EU-NOy Opti on Manual Addendum vi 07303C DCN6646 List of Figures Figure 1. Rear Panels: T200U-NOy Analyzer (top) and 501Y (center); Converter (bottom) ...................... 13 Figure 2. Rear Panel Pneumatic Connecti ons ..................................................................................... ....... 14 Figure 3. Replac ing th[...]

07303C DCN6646 7 1.0 INTRODUCTION The T200U-NOy analyzer consists of an external Converter designed to support a NOx analyzer by converting multiple , unstable compounds grouped under the name NOy . The converter is mounted externally at the sample inlet to m inimize flow time between sample in and converter, thereby optimizing m easurement accurac[...]

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07303C DCN6646 9 2.0 SPECIFICATIONS 2.1 Specifications Table 1 Specifications for the External Converter and the 501Y Bypass Pump Converter Remotely mounted molybdenum external Converter with temperature controller in a NEMA – 4 enclosure. Converter Temperature 315 o C  7 o C with read-out on front panel of bypass pump chassis. Tube/Electrical[...]

Model T200EU-NOy Option M anual Addendum 2.0 Specifi cations 10 07303C DCN6646 This page intentionally left blank.[...]

07303C DCN6646 11 3.0 GETTING STARTED The NOy converter has been designed to operate with the T200U low level NOx analyzer, with some additional modification.The combination is referred to as the T200U-NOy analyzer. 3.1 Unpacking and Inspection The T200U- NOy comes in three boxes:  The analyzer with AC power cord  501Y Bypass Pump Chassis (ty[...]

Model T200U-NOy Opti on Manual Addendum 12 07303C DCN6646 3.2 Electrical and Pneumatic Connections NOTE To maintain compliance with EMC standards, it is required that the cable length (at the rear of the analyzer) be no greater than 3 meters for all I/O connections, which include Analog In, Analog Out, Status Out, Control In, Ethernet/LAN, USB, RS-[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 13 Figure 1. Rear Panels: T200U-NOy Analyzer (top) and 501Y (center); Converter (bottom)[...]

Model T200U-NOy Opti on Manual Addendum 14 07303C DCN6646 Figure 2. Rear Panel Pneumatic Connections Note: Pneumatic tubes and rear panel labels incl ude numbers to facilitate m atching connections between instruments. CONNECTIONS: Analyzer to Pump to Conv erter and Calibrator to Pump Calibrator Analyzer Pump Chassis Converter NO IN (1) NO OUT (1) [...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 15 3.3 Initial Operation 1. After confirming proper supply volta ge, turn on the power to the analyzer and the 501Y bypass pump, and plug in the external Pum p. If you are unfamiliar with the T200U-NOy analyzer, we recomm end that you read the overview in Section 3 of its operation manual befor[...]

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07303C DCN6646 17 4.0 THE T200U-NOY EXTERNAL CONVERTER 4.1 Principle of Operation The T-API Model T200U-NOy is designed to measure the concentration of NO, NO 2 , and other compounds that are too unsta ble to be measured when taken in through the normal ambient air sam ple inlet system. Please refer to the T200U manual supplied with this system for[...]

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07303C DCN6646 19 5.0 CALIBRATION AND CAL CHECKS Unlike most NOx analyzers, the T200U-NOy does not have a sample inlet port on its rear panel. The sample inlet is located on the external Converter. Follow the steps in the T200U manual to:  Enter the expected NO and NOy span gas concentrations in the analyzer.  Do the zero calibration procedur[...]

Model T200U-NOy Opti on Manual Addendum 20 07303C DCN6646 5.1 Calibration or Cal Check Procedure Calibration of the analyzer can be check ed or adjusted using gas introduced through the CAL IN (3) port on the 501Y rear panel. The calibration gas is routed to a tee fitting (see CAL IN (6) in Figure 4 ), near the sam ple inlet on the external Convert[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 21 Table 5 Span Calibration Procedure Step Action Comment 1. Press CAL The analyzer enters the calibrate mode. 2. Wait For Stability Type STB < 2 PPB Wait for reading to stabilize at span value. 3. Press SPAN If you change your mind after pressing SPAN, you can still press EXIT here without [...]

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07303C DCN6646 23 6.0 MAINTENANCE 6.1 Maintenance Schedule The schedule for preventative maintenance is presented in Table 6 below. Qualified Maintenance Personnel Required Table 6 Preventative Maintenance Calendar Item Maintenance Interval Zero/Span Calibration Annually or after maintenance or repairs Zero/Span Checks Daily Particulate Filter Week[...]

Model T200U-NOy Opti on Manual Addendum 24 07303C DCN6646 6.2 Replacing the Sample Particulate Filters The particulate filter should be inspected often for signs of plugging or contamination. It is also comm on for dirt particles to cause instrument drift, and affect accuracy. To check and change the filter: 1. Fold down the 501Y front panel. 2. Lo[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 25 Figure 3. Replacing the Particulate Filter[...]

Model T200U-NOy Opti on Manual Addendum 26 07303C DCN6646 6.3 Checking Analyzer Flow Rate The external Pump is capable of maintain ing the reaction cell pressure at less than 5.0 In-Hg-A. If a higher pressure is noted, the Pump may need servicing. Check the Pump and pneumatic system for leaks or rebuild the Pum p. CAUTION! Never operate the analyze[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 27 8. Turn the 501Y power back on. The in sulation can emit a burnt odor for the first 24 hours; this is normal. Allow t he Converter to burn-in for 24 hours, then re-calibrate the instrument. Figure 4. NOy Converter Guts Assembly Location 6.5 Inspecting Pneumatic Lines Particulate matter in th[...]

Model T200U-NOy Opti on Manual Addendum 28 07303C DCN6646 Figure 5. Pneumatics[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 29 6.6 Checking for Leaks If a leak checker is not available, it is po ssible to leak check the instrument using the sample pump plus a shut-off valve. 1. Turn off power to the analyzer and the 501Y, and unplug the external Pump. 2. Cap the sample inlet of the exter nal Converter, the BYPASS OU[...]

Model T200U-NOy Opti on Manual Addendum 30 07303C DCN6646 If you have a leak checker: 1. Turn off power to the analyzer and 501Y, and unplug the external Pump. 2. Disconnect the external Pump from the analyzer’s rear panel. Cap the sample inlet of the external Conv erter, the BYPASS OUT port of the 501Y, the ozone generator air inlet (located ins[...]

07303C DCN6646 31 7.0 TROUBLESHOOTING, ADJUSTMENTS CAUTION! The operations outlined in this section must be performed by qualified maintenance personnel only! This section of the manual contains in formation on diagnosing and repairing instrument performance problem s. It provides troubleshooting procedures that address problems to the board level.[...]

Model T200U-NOy Opti on Manual Addendum 32 07303C DCN6646 7.1.3 501Y Bypass Pump Diagnostic Procedures The 501Y bypass pump is capable of maintaining a total bypass flow rate of ~2.2 lpm. If flow checks indicate a fall off in bypass flow, the pump may need servicing. Check the pump, inlet fittings, and analy zer for leaks first. If other causes hav[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 33 Indications that would require re-programming are:  Failure / replacement of controller.  Replacement of thermocouple elem ent.  Controller’s loss of PID parameters leading to instability of the tem p setpoint. In the event that the control parameters are changed or in the event t[...]

Model T200U-NOy Opti on Manual Addendum 34 07303C DCN6646 SECONDARY MENU (The fixed characteristics of the system). PRESS DISPLAY ACTION SEL hold until p-n1 SET TO 0 – REVERSE ACTION SEL hold until p-n2 SET TO 2 = TYPE J THERMOCOUPLE SEL p-dF DIGITAL FILTER SET TO 5 SEL P-SL LOWER LIMIT SET TO -40 (-40ºC) SEL P-SU UPPER LIMIT SET TO 350 (350ºC)[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 35 Figure 7 Electrical Diagram[...]

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07303C DCN6646 37 8.0 T200U-NOY SPARE PARTS LIST The following spare parts list supplements the spare parts list for the T200U analyzer. Note Use of replacement parts other than those s upplied by API m ay result in non-compliance with European Standard EN 61010-1. Note Due to the dynamic nature of part numbers , please refer to the TAPI W ebsite a[...]

Model T200U-NOy Opti on Manual Addendum 38 07303C DCN6646 Reference: 06848 11/8/2010 1:13:10 PM PARTNUMBER DESCRIPTION 041800600 PCA, PMT PREAMP, VR, 041920000 ASSY, THERMISTOR 042680100 ASSY, VALVE (SS) 043420000 ASSY, HEATER/THERM, O2 SEN 044340000 ASSY, HTR, BYPASS MANIFOLD 044540000 ASSY, THERMISTOR, NOX 044600000 AKIT, SPARES, NOX 045230100 PC[...]

Model T200U-NOy Opti on Manual Addendum 07303C DCN6646 39 Reference: 06848 11/8/2010 1:13:10 PM PARTNUMBER DESCRIPTION CN0000073 POWER ENTRY, 120/60 (KB) FL0000001 FILTER, SS (KB) FL0000003 FILTER, DFU (KB) FM0000004 FLOWMETER (KB) FT0000010 CONNECTOR-ORING, SS, 1/8" (HK) HW0000005 FOOT HW0000020 SPRING HW0000030 ISOLATOR HW0000036 TFE TAPE, 1[...]

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