Multiquip DCA300SSC manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .mqpo wer .com WHISPER W A TT™ SERIES MODEL DCA300SSC 60HZ GENERA TOR (CUMMINS QSL9-G3 DIESEL ENGINE) P AR TS LIST NO. C2870300204 Re vision #0 (06/25/09) OPERA TION AND P AR TS MANUAL[...]

P A GE 2 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) PROPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 3 If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway T raffi c Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If NHTSA[...]

P A GE 4 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) T ABLE OF CONTENTS DCA300SSC 60 Hz Generator Proposition 65 warning ............................................ 2 Repor ting Safety Def ects ......................................... 3 T able of Contents ....................................................[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 5 P AR TS ORDERING PROCEDURES www .mqpo w er .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipp[...]

P A GE 6 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollow ed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating instruction[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city a[...]

P A GE 8 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) SAFETY INFORMA TION ENGINE SAFETY D ANGER The engine fuel e xhaust gases contain poisonous carbon  mono xide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment  requires an adequate free fl ow of cooling[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T  star t the engine near spilled fuel or combustib le fl uids. Diesel fuel is extremely fl ammable and its v apors can cause an e xplosion if ignited. AL W A YS  refuel in a well-v entilated area, awa y[...]

P A GE 10 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T  touch output ter minals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to  operate the genera[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T  drop the batter y . There is a possibility that the batter y will e xplode. DO NO T  e xpose the batter y to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases and l[...]

P A GE 12 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) Generator Specifi cations T able 1. Model DCA300SSC T ype Rev olving fi eld, self v entilated, Drip proof, Single bearing Armature Connection Star with Neutral Phase 3 Standby Output 330 KV A (264 KW) Prime Output 300 KV A (240 KW) V oltage — 1Ø 120,1[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 13 DIMENSIONS Dimensions Figure 1. Dimensions T able 3. Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 39.76 in. (1,010 mm) F 43.90 in. (1,115 mm) B 43.90 in. (1,115 mm) G 149.61 in. (3,800 mm) C 23.03 in. (585 mm.) H 70.87 in. (1,8[...]

P A GE 14 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) INST ALLA TION T ypical Generator Grounding Application Figure 2.[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the generator [...]

P A GE 16 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR The MQ P ower Model DCA300SSC is a generator (Figure 3) that is designed as a high quality por table (requires a trailer f or transport) power source f or telecom sites, lighting f acilities, po wer tools, submersib le pumps and other industrial[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 17 MAJOR COMPONENTS Generator Major Components T able 4. ITEM NO . DESCRIPTION 1 Muffl er Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assembly 5 Output T er minal Assembly 6 Batter y Assembly 7 Fuel T ank Assembly 8 Generator Control P anel A[...]

P A GE 18 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR CONTROL P ANEL Generator Control P anel Figure 4. The defi nitions belo w describe the controls and functions of the DCA300SSC Generator Control P anel (Figure 4). Pilot Lamp 1. — Indicates the system is running. P anel Light 2. — Nor mally[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 19 GENERA TOR CONTROL P ANEL MPEC Control Switc h  — This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this s witch is set to the manual position, the generator will start immediate[...]

P A GE 20 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENGINE OPERA TING P ANEL The defi nitions belo w describe the controls and functions of the DCA300SSC Engine Operating P anel (Figure 5). T achometer 1. — Indicates engine speed in RPM’ s for 60 Hz operation. This meter should indicate 1800 RPM’ s w[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 21 NOTES[...]

P A GE 22 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and ter mi[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch position. Eac[...]

P A GE 24 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the Output T erminal Lugs or the conv enience receptacles (Figure 10). Make sure to read the oper ation manual bef ore attempting to connect a load to the[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 25 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equipment. G[...]

P A GE 26 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by applying jumpers (6) to the v oltage change-over boar d (Figure 12). T o obtain some [...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 27 GENERA TOR OUTPUTS/GAUGE READING HO W TO READ THE A C AMMETER AND AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the A C ammeter and AC v oltmeter change-ov er s witches. Both of these s witches are located on the contro[...]

P A GE 28 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the placement of the jumpers plates (6) on the V oltage Ch[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480V UVWO T erminal Output V oltages Jumper the v oltage change-over board f or 480V 1. operation as shown in Figure 23. This confi guration uses 6 jumper plates in 3 diff erent positions. Remember there are 2 jumper[...]

P A GE 30 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 800 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are [...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 31 INSPECTION/SETUP Refueling Procedure: Level T anks 1. — Mak e sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 29). Only Fill on Le vel Gr ound Figure 29. W ARNIN[...]

P A GE 32 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) Cummins recommends antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the Cummins Engine Owner’ s Manual f[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 33 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled water w[...]

P A GE 34 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR ST AR T -UP PROCEDURE (MANUAL) BEFORE ST ARTING Place the 1. main, G.F .C.I., and aux. circuit breakers ( Figure 35 ) in the OFF position prior to star ting the engine. Main, Aux. and GFCI Figure 35. Circuit Breaker s (OFF) Make sure the 2. v ol[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 35 GENERA TOR ST AR T -UP PROCEDURE (MANUAL) The generator’ s frequency meter (Figure 42) should be 6. displa ying the 60 cycle output frequency in HERTZ. Frequency Meter Figure 42. The generator’ s AC-v oltmeter (Figure 43) will display 7. the generator?[...]

P A GE 36 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR ST AR T -UP PROCEDURE (AUTO MODE) ST ARTING (A UT O MODE) D ANGER Bef ore connecting this generator to any building’ s electrical system, a licensed electrician must install an isolation (transfer) switc h. Serious damage to the building’ s [...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 37 GENERA TOR SHUT -DOWN PROCEDURES NORMAL SHUTDO WN PROCEDURE T o shutdown the generator , use the following procedure: Place both the 1. MAIN, GFCI and LO AD circuit breakers as shown in Figure 35 to the OFF position. Place the engine speed s witch (Figure [...]

P A GE 38 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625 mm (25[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 39 MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner more fr[...]

P A GE 40 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) T o restar t after r unning out of fuel, tur n the s witch to the “ON” position f or 15-30 seconds. T r y again, if needed. This unit is equipped with an automatic air bleeding system. CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use,[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 41 MAINTENANCE JA CKET W A TER HEA TER AND INTERNAL B A TTER Y CHARGER 120 V A C INPUT RECEPT ACLES (OPTIONAL) This generator can be optionally equipped with two 120 V AC , 20 amp input receptacles located on the output ter minal panel. The pur pose of these [...]

P A GE 42 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . Remember[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 43 TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi r st 200 miles of operation. This will allow the brake shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If driving ov er [...]

P A GE 44 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/Infl a[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 45 TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachment of [...]

P A GE 46 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TRAILER WIRING DIAGRAM T railer/T owing V ehicle Wiring Diagram Figure 63.[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 47 GENERA TOR WIRING DIAGRAM Generator Wiring Diagram Figure 64.[...]

P A GE 48 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENGINE WIRING DIAGRAM Engine Wiring Diagram Figure 65.[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 49 NOTES[...]

P A GE 50 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, c[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 51 TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 20 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooti[...]

P A GE 52 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TROUBLESHOOTING (DIAGNOSTIC LAMP) The engine controller of this generator diagnoses prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 66) on the diagnostic panel to deter mine if an engine malfu[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 53 NOTES[...]

P A GE 54 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the bac k page of the manual if there are any questions . SAMPLE P ARTS LIST [...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 55 SUGGESTED SP ARE P AR TS DCA300SSC WHISPER W A TT GENERA T OR WITH CUMMINGS QSL9-G3 DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 1............0602015120 .......... HOSE, RADIA T OR UPPER ENGINE 1............0602015121 .......... HOSE, RADIA T OR UPPER/[...]

P A GE 56 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 57 NO . P ART NO . P ART NAME QTY . REMARKS 1 C2110000002 RO T OR ASSY ..........................................1 ............. INCLUDES ITEMS W/# 1-1# FIELD ASSY 1 1-2# 0601842402 RESIST OR, 80W 300K  2 1-3# 0601823282 RECTIFIER 1 1-4# 0018205020 HEX [...]

P A GE 58 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) GENERA TOR ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 59 GENERA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 14 C3154400003 SUCTION CO VER 1 15 0017106015 HEX HEAD BOL T 8 16 C3164600103 COUPLING AD APTER 1 17 0010310030 HEX HEAD BOL T 12 17A 0042510000 W ASHER, LOCK 12 18 C2163700004 SP ACER,[...]

P A GE 60 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) CONTROL BOX ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 61 NO . P ART NO . P ART NAME QTY . REMARKS 1 M5213000002 CONTROL BO X 1 2 0601809659 CURRENT TRANSFORMER 3 3 0027106015 MA CHINE SCREW 6 4 0601807513 CIRCUIT BREAKER, 800A 1 5 C2261600204 BRACKET , CIRCUIT BREAKER 1 6 0017108020 HEX HEAD BOL T 4 7 0601820604[...]

P A GE 62 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) CONTROL BOX ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 63 CONTROL BOX ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 38 A 0601810244 BULB , DC28V 2 39 0601831670 DIAGNOSTIC BUTT ON 1 40 0601831205 RESET BUTT ON 1 41 0601830746 LOW IDLE SPEED SWITCH 1 42 0601830710 DIAGNOSTIC SWITCH 1 43 0601840009 RH[...]

P A GE 64 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENGINE AND RADIA TOR ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 65 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2923200204 ENGINE, QSL9-G3 1 1A 0602015244 BEL T , F AN ........................................................ 1 ............. 3288497 1-1 0602046638 ELEMENT , AIR CLEANER (OUTER) ..[...]

P A GE 66 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENGINE AND RADIA TOR ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 67 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 33 0603306395 HOSE JOINT 1 34 0602021070 CAP 1 35 0269200800 DRAIN HOSE 1 36 0602010220 RESER VER T ANK ........................................... 1 ............. 0921-1223-0[...]

P A GE 68 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENGINE OPERA TING P ANEL ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 69 ENGINE OPERA TING P ANEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2351101903 OPERA TING P ANEL 1 2 0017106020 HEX HEAD BOL T 8 3 0207006000 HEX NUT 4 4 0602101000 BA TTERY SWITCH 1 5 0021008080 MACHINE SCREW 2 5A 0030004000 HEX NUT 2 5B 004000800[...]

P A GE 70 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) OUTPUT TERMINAL ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 71 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2231700403 SET BOARD , OUTPUT TERMINAL 1 2 C0277500004 OUTPUT TERMINAL 8 3 0801830904 HEX HEAD BOL T 8 4 0039320000 HEX NUT 16 5 0040020000 WASHER, LOCK 24 6 0041420000 WASHER, FLA T 32 7 3[...]

P A GE 72 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) BA TTER Y ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 73 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0165614551 BA TTERY 2 145G51 2 C9109100604 BA TTER Y SHEET 2 3 3972250004 BA TTERY BAND 1 4 0805002904 BA TTERY BOL T 2 5 0037808000 WING NUT 2 6 0040008000 WASHER, LOCK 2 7 0041608000 WASHER, FLA[...]

P A GE 74 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) MUFFLER ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 75 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2331100002 MUFFLER 1 2 0019210025 HEX HEAD BOL T 4 3 M5333000003 EXHA UST PIPE 1 4 0602325066 BEND BOL T CLAMP 1 5 C1334200304 GASKET 1 6 0010312055 HEX HEAD BOL T 4 6A 0030312000 HEX NUT 4 6B 0042[...]

P A GE 76 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) FUEL T ANK ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 77 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2363000303 FUEL T ANK 1 1-1 0810105004 CAP , FUEL T ANK 1 1-2 0810105400 FUEL FIL TER 1 1-3 0264100525 HOSE, FUEL GA UGE 1 1-4 0605515079 HOSE BAND 2 2 0605503023 FUEL SESOR 1 3 0802120604 P A C[...]

P A GE 78 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENCLOSURE ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 79 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 C2413003202 BASE 1 2 C3414100104 FLOOR P ANEL 1 3 C2414100004 FLOOR P ANEL 1 4 0019208020 HEX HEAD BOL T 14 5 C2414600304 DUCT 1 5A C2494000304 ACOUSTIC SHEET 1 6 0017108020 HEX HEAD BOL T 4 7 M54[...]

P A GE 80 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENCLOSURE ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 81 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 33 C3444700004 DOOR R OD 1 34 8195146304 DOOR ROD 1 35 0845050704 ST A Y 4 36 0207006000 HEX NUT 8 37 0805011304 ST OPPER, DOOR 1 38 0805011204 ST OPPER, DOOR 1 39 0207006000 HEX NUT 4 4[...]

P A GE 82 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) ENCLOSURE ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 83 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 66 0825007362 DOOR HANDLE 3 67 0021806016 MACHINE SCREW 28 67A 0030006000 HEX NUT 16 68 0845046904 HINGE 5 68A 0845045004 W ASHER 5 69 084504700 HINGE 6 69A 0845045004 W ASHER 6 70 00192[...]

P A GE 84 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) RUBBER SEALS ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 85 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229201400 SEAL R UBBER 4 2 0228901015 SEAL R UBBER 4 3 0228901250 SEAL R UBBER 3 4 0228901310 SEAL R UBBER 3 5 0228900650 SEAL R UBBER 4 6 0228900650 SEAL R UBBER 1 7 0228900710 SEAL R UBBER 1[...]

P A GE 86 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) NAMEPLA TE AND DECALS ASSY .[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 87 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1-1 C3550000703 DECAL : HANDLING PROCEDURES ......................... 1 ................. C3500 0070 1-2 C9522100003 DECAL : CAUTION .....................................................[...]

P A GE 88 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 89 NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS BA TTER Y GROUP 6-1 0800689404 DECAL : + ............................................................... 1 ...................... S-2090 6-2 0800689504 DECAL : - ............[...]

P A GE 90 — DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T er ms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point of origi[...]

DCA300SSC GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #0 (06/25/09) — P A GE 91 NOTES[...]

Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission. All other tr ademarks are the proper ty of their respec[...]