Multiquip DCA125USJ manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL P ARTS LIST NO . M3870400004 Re vision #2 (01/27/11) ® MODEL DCA125USJ 60 Hz GENERA TOR (JOHN DEERE 6068TF 275 DIESEL ENGINE) T o find the latest re vision of this publication, visit our website at: www .multiquip.com THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.[...]

P A GE 2 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11)[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 3 1 NO TE P A GE[...]

P A GE 4 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) T ABLE OF CONTENTS COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS WINGS Generator Assembly .................................................. 54-55 Control Box Assembly ............................................... 56-5[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if[...]

P A GE 6 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MJ S U 5 2 1 A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g n o i t [...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 7 1 DCA-125USJ — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions[...]

P A GE 8 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollo wed at all times when operating this equipment. F ailure to read and understand the saf ety messages and operating instruct[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 9 1 DCA-125USJ — SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER  operate this equipment without proper protectiv e clothing, shatter proof glasses , respirator y protection, hearing protection, steel-toed boots and other protective de vices required by the job or city[...]

P A GE 10 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — SAFETY INFORMA TION ENGINE SAFETY D ANGER The engine fuel e xhaust gases contain poisonous carbon  mono xide. This gas is colorless and odor less , and can cause death if inhaled. The engine of this equipment  requires an adequate free flow of c[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 11 1 DCA-125USJ — SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T  star t the engine near spilled fuel or combustib le fluids. Diesel fuel is extremely flammab le and its v apors can cause an e xplosion if ignited. AL W A YS  refuel in a well-v entilated area, aw ay[...]

P A GE 12 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T  touch output ter minals during operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn. The electrical voltage required to  operate the g[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 13 1 DCA-125USJ — SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T  drop the batter y . There is a possibility that the batter y will e xplode . DO NO T  expose the battery to open flames, sparks, cigarettes, etc. The batter y contains combustib le gases and liq[...]

P A GE 14 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) The DCA-125USJ generator is equipped with a number of saf ety decals (Figures 2 and 3). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machine. Shoul[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 15 1 Figure 3. Generator Decals (Cont.) DCA-125USJ — GENERA T OR DECALS[...]

P A GE 16 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Figure 4. T ypical Generator Grounding Application DCA-125USJ — INST ALLA TION[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 17 1 Generator Grounding T o guard against electr ical shock and possib le damage to the equipment, it is impor tant to provide a good EAR TH ground. Ar ticle 250 (Grounding) of the National Electr ical Code (NEC) provides guide lines for proper grounding and specifies that t[...]

P A GE 18 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — GENERAL INFORMA TION DCA-125USJ Series Familiarization Generator The MQ P ower Model DCA-125USJ is a 100 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or transpor t) power source f or telecom sites, lighting[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 19 1 DCA-125USJ — MAJOR COMPONENTS Figure 5. Major Components 3 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b m e s s A r o [...]

P A GE 20 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) NO TE P A GE[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 21 1 DCA-125USJ — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-125USJ Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 300A main breaker is pro vided to protect the the U ,V , and W Output T[...]

P A GE 22 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Figure 7. Engine Operating Panel DCA-125USJ — ENGINE OPERA TING P ANEL[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 23 1 DCA-125USJ — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-125USJ Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activ ated, panel lights will illuminate. When the[...]

P A GE 24 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following:  Three (3) 120/240V output receptacles @ 50 amp  Three (3) Circuit Breakers @ 50 amps  T wo (2) 120V GFCI receptacles @ 20 amp  T wo (2) GFCI C[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 25 1 120 V AC GFCI Receptac les There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . Th[...]

P A GE 26 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o protec[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 27 1 DCA-125USJ — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Gener[...]

P A GE 28 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re- lated to the voltage being supplied at either the output termi- nals or the 3 twist lock auxilliary receptacles. T ables 8 and 9 sho w what amount of current is av ailable at [...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 29 1 DCA-125USJ — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lugs . Bef ore t[...]

P A GE 30 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Figure 22. V oltag e Selector Switc h 240/139V Three-Phase P osition DCA-125USJ — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V arious output voltages can be obtained using the Output T erminal Lugs .. The v oltages at the ter minals are depe[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 31 1 Figure 27. V oltag e Selector Switc h 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. UVWO T erminal Lugs 480/277V Three Phase Connections 2. Conn[...]

P A GE 32 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deer[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 33 1 DCA-125USJ — PRE-SETUP Figure 33. Only Fill on Level Ground ONL Y! use #2 diesel fuel when refueling. NO TE 3. NEVER overfill fuel tank – It is impor tant to read the fuel gauge when filling trailer fuel tank. DO NO T wai t for fuel to rise in filler neck (Figure 35)[...]

P A GE 34 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Coolant (John Deere Antifreez e/Summer Coolant/W ater) John Deere recommends John Deere Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the John Deere Engine Owner&[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 35 1 DCA-125USJ — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS mak e sure that the MPEC Control Switch is in the OFF/RESET position [...]

P A GE 36 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) 8. Place the MPEC Contr ol Switch in the MANU AL position to star t the engine (Figure 42). 8. V erify that the Engine Running status LED on the MPEC unit (Figure 44) is ON (lit) after the engine has been star ted. Figure 44. Engine Running LED (ON) Starting (Manual)[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 37 1 DCA-125USJ — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 47. V oltag e Adjust Control Knob Figure 48. Ammeter (No Load) 1 1 . The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of cu[...]

P A GE 38 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — GENERA T OR ST ART -UP PR OCEDURE (A UT O MODE) 16. Observe the generator's ammeter (Figure 53) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current reading if a load is in use. Fi[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 39 1 DCA-125USJ — GENERA T OR SHUT -DO WN PR OCEDURE Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 38 to the OFF position. 3. Let the engine cool by running it a[...]

P A GE 40 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) E C N A N E T N I A M / N O I T C E P S N I . 3 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 41 1 DCA-125USJ — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended:  Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .  Completely drain the oil from the crankcase and refill if necessary wi[...]

P A GE 42 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — MAINTENANCE T o ensure adequate star ting capability , alwa ys hav e power applied to the generator's internal battery char g er . NOTE Figure 56. DCA-45SIU2 Battery Charger & Jacket W ater Heater P ower Connections Jac ket W ater Heater and I[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 43 1 DCA-125USJ — TRAILER BRAKES MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 57) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for crac[...]

P A GE 44 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure is [...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 45 1 Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows: 1. Star t a[...]

P A GE 46 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — TRAILER WIRING DIA GRAM Figure 60. T railer/T owing V ehicle Wiring Diagram[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 47 1 DCA-125USJ — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

P A GE 48 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENGINE WIRING DIA GRAM Figure 62. Engine Wiring Diagram[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 49 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 18 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or serv[...]

P A GE 50 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 19 (Engine Controller T roubleshooting) as a basic guideline f or troub lesho[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 51 1 NO TE P A GE[...]

P A GE 52 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the bac k page of the manual if there are any questions . SAMPLE P ARTS[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 53 1 DCA-125USJ — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-125USJ W/JOHN DEERE 4045TF275 DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 5 .............. 0602041[...]

P A GE 54 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 55 1 DCA-125USJ — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000002 ROT O R ASSY . 1 1-1 * FIELD ASSY . 1 1-2 * 8131070013 F AN 1 1-3 * 8131611014 COUPLING DISK 8 1-4 * 8131015003 BALANCING PLA TE ................................[...]

P A GE 56 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 57 1 DCA-125USJ — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213000702 CONTR OL BO X 1 2 0330000180 EDGING 2 3 0601808823 CIRCUIT BREAKER, 300A ............................... 1 ........... LAF3630010393P 4 0021006080 MACHINE SCR[...]

P A GE 58 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) CONTROL BO X ASSY . DCA-125USJ — CONTR OL BO X ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 59 1 CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0601840073 RHEOST A T (V OL T AGE REGULA T OR) ............... 1 ........... RA20A2SE102 BJ 2W 1k OHM 3 2 0601840121 KNOB 1 3 3 ECU9988NJD CONTROLLER .................................................. 1 .[...]

P A GE 60 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 61 1 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3923200054 ENGINE & RADIA T OR SET ................................. 1 ........ JOHN DEERE 6068TF275 1- 1 0602041292 C AR TRIDGE, OIL FIL TER .................................... 1 ........ RE[...]

P A GE 62 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 63 1 DCA-125USJ — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0605515197 HOSE BAND 1 3 2 0602022563 A D APTER 1 3 3 0602022561 9 0 DEGREE ELBOW 1 3 4 0603306590 CONNECT OR 1 3 5 0603300285 ROCKNUT 1 3 6 06055113[...]

P A GE 64 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 65 1 DCA-125USJ — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX, NUT 1 0 5 0040016000 SPRING W ASHER 1 5 6 0041416000 [...]

P A GE 66 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 67 1 DCA-125USJ — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y ....................................................... 1 ............. 4D-2 2 M9310500404 B A TTER Y SHEET 1 3 M9103000504 B A TTER Y BAND 1 4 0602220921[...]

P A GE 68 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 69 1 DCA-125USJ — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3330100402 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M3333000903 EXHA UST PIPE 1 4 M3333200304 G A S K E T 1 5 0017110040 HEX, HEAD BOL T 4 6 M3333200204 G A S K E T 1 7 001710804[...]

P A GE 70 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 71 1 DCA-125USJ — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3363001402 FUEL T ANK 1 1 A 0605505070 FUEL T ANK CAP 1 1 B 0605501074 FUEL SENDER UNIT 1 1 C 0605516090 G A S K E T 1 2 M3363001504 FUEL T ANK 1 2 A 0605505070 FUEL T ANK CA[...]

P A GE 72 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 73 1 DCA-125USJ — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3413001812 BASE 1 2 M3363300303 ENVIRONMENT AL T ANK 1 3 0016910030 HEX, HEAD BOL T 1 2 4 0603306797 PLUG 1 5 M3423001202 FRONT FRAME ....................................[...]

P A GE 74 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 75 1 ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 24 A M3493200614 ACOUSTIC SHEET ........................................... 1 ........... S/N 8500001 T O 8500040 24 A M3493201204 ACOUSTIC SHEET ........................................... 1 ........... S/N [...]

P A GE 76 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 77 1 DCA-125USJ — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3443000802 REAR FRAME ................................................... 1 ........... S/N 8500001 T O 8500035 1 M3443000812 REAR FRAME .................................[...]

P A GE 78 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 79 1 DCA-125USJ — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200870 R UBBER SEAL 1 2 0229201130 R UBBER SEAL 1 3 0229201240 R UBBER SEAL 3 4 0228900660 R UBBER SEAL 2 5 0229201070 R UBBER SEAL 1 6 0229200125 R UBBER SEAL 4 7 0[...]

P A GE 80 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) DCA-125USJ — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 81 1 DCA-125USJ — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL, NOTE ................................................... 1 ........... M15000020 2 M1550000703 DECAL, A UXILAR Y OUTPUT ..............[...]

P A GE 82 — DCA-125USJ — OPERA TION AND P ARTS MANU AL — REV . #2 (01/27/11) TERMS AND CONDITIONS OF SALE — P AR TS P A YM ENT TERMS T erms of payment for par ts are net 30 days. FREIGHT P OLICY All parts orders will be shipped collect or prepaid with the c harges added to t he in voice. All shipments are F .O.B. point of origin. Multiquip?[...]

DCA-125USJ — OPERATION AND PARTS MANUAL — REV. #2 (01/27/11) — PAGE 83 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-4[...]