Multiquip DCA125USI manual

THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. To fi nd the latest revision of this publication, visit our website at: www .m ultiquip.com ® MODEL DCA125USI 60 HZ GENERA TOR (ISUZU 4HK1X DIESEL ENGINE) Re vision #1 (03/25/11) OPERA TION AND P AR TS MANUA L[...]

P A GE 2 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) PR OPOSITION 65 W ARNING Diesel engine exhaust and some of[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 3 If you belie ve that your v ehicle has a defect that could cause a crash or could cause injur y or death, you should immediately inf or m the National Highway T raffi c Safety Administr ation (NHTSA) in addition to notifying Multiquip at 1-800-421-1244. If [...]

P A GE 4 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) T ABLE OF CONTENTS DCA125USI 60 Hz Generator Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects ......................................... 3 T able Of Contents ...............................................[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shippi[...]

P A GE 6 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Safety precautions should be f ollow ed at all times when operating this equipment. Failure to read and understand the saf ety messages and operating instruc[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEVER operate this equipment without proper protectiv e clothing, shatter proof glasses, respiratory protection, hearing protection, steel-toed boots and other protective de vices required by the job or city an[...]

P A GE 8 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) SAFETY INFORMA TION ENGINE SAFETY D ANGER  The engine fuel e xhaust gases contain poisonous carbon mono xide. This gas is colorless and odorless, and can cause death if inhaled.  The engine of this equipment requires an adequate free fl ow of c[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER  DO NO T star t the engine near spilled fuel or comb ustible fl uids. Diesel fuel is e xtremely fl ammable and its v apors can cause an e xplosion if ignited.  AL W A YS refuel in a well-ventilated area, a wa y[...]

P A GE 10 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER  DO NO T touch output terminals dur ing operation. Contact with output ter minals during operation can cause electrocution, electrical shock or b urn.  The electrical voltage required to operate the[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER  DO NO T drop the batter y . There is a possibility that the batter y will e xplode.  DO NO T expose the battery to open fl ames, sparks, cigarettes, etc. The batter y contains combustib le gases and liqu[...]

P A GE 12 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) SPECIFICA TIONS T able 1. Generator Specifi cations Model DCA125USI T ype Rev olving fi eld, self v entilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 31 Standby Output 110 kW (137.5 kV A) 79 kW [...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 38.20 in. (970 mm.) F 120.10 in. (3,050 mm.) B 37.00 in. (940 mm.) G 73.00 in. (1,855 mm.) C 36.20 in. (920 mm.) H 48.80 in. (1,20[...]

P A GE 14 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) INST ALLA TION Figure 2. T ypical Generator Grounding Application[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstr uctions. Make sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the generator i[...]

P A GE 16 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA TOR This MQ P ower Model generator (Figure 3) is a high quality por table (requires a trailer f or transpor t) power source f or telecom sites, lighting f acilities, power tools , submersible pumps and other industrial and constr uction machin[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 17 MAJOR COMPONENTS T able 4. Generator Major Components ITEM NO . DESCRIPTION 1 Muffl er Assembly 2 Engine Assembly 3 Enclosure Assembly 4 Generator Assemb ly 5 Output T er minal Assembly 6 Fuel T ank Assembly 7 Batter y Assembly 8 Engine Operating P anel As[...]

P A GE 18 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR CONTR OL P ANEL Figure 4. Generator Control P anel The defi nitions below describe the controls and functions of the Generator Control P anel (Figure 4). 1. Main Circuit Breaker —This three-pole , 350A main breaker is pro vided to prot[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 19 NO TES[...]

P A GE 20 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENGINE OPERA TING P ANEL Figure 5. Engine Operating P anel[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 21 The defi nitions below describe the controls and functions of the Engine Operating P anel (Figure 5). 1. P anel Light — Normally used in dar k areas or at night time. When activ ated, panel lights will illuminate. When the generator is not in use be sure[...]

P A GE 22 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) sho wn below is located on the right-hand side (left from control panel) of the generator . Lift up on the cover to gain access to receptacles and [...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 23 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V AC GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duple x Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any v oltage selector switch position. Each [...]

P A GE 24 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the generator b y the output terminal lugs or the conv enience receptacles (Figure 11). Make sure to read the oper ation manual bef ore attempting to connect a load t[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 25 LO AD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and equipment to insure the wattage , amperage, frequency , and voltage requirements are satisf actor ily supplied by the generator f or operating the equipment. G[...]

P A GE 26 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of v oltages are av ailable to supply v oltage f or many diff erent applications. V oltages are selected by using the volta ge selector s witch (Figure 13). T o obtain some of the voltag[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 27 GENERA T OR OUTPUTS/GA UGE READING HO W TO READ THE A C AMMETER AND AC V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the A C ammeter and AC v oltmeter change-ov er s witches. Both of these s witches are located on the contr[...]

P A GE 28 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs. The v oltages at the terminals are dependent on the position of the V oltage Selector Switch and the[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 29 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T er minal Output V oltages 1. Place the voltage selector s witch in the 3Ø 480/277 position as shown in Figure 24. Figure 24. V oltage Selector Switch 3Ø-480/277V P osition 2. Connect the load wires to[...]

P A GE 30 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) INSPECTION/SETUP CIRCUIT BREAKERS T o protect the generator from an ov er load, a 3-pole, 350 amp , main circuit break er is provided to protect the U,V , and W Output T erminals from overload. In addition two single-pole, 20 amp GFCI circuit breaker[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 31 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel cells are le vel with the ground. Failure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30). Figure 30. Only Fill on Le vel Ground W ARNING Die[...]

P A GE 32 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/ W A TER) ISUZU recommends ISUZU antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mix ed with 50% demineralized w ater) or pre-diluted. See the ISUZU Engine Owner’ s [...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 33 B A TTER Y This unit is of negative g round DO NO T connect in rev erse. Alwa ys maintain batter y fl uid lev el between the specifi ed marks. Batter y life will be shortened, if the fl uid le v el are not properly maintained. Add only distilled water wh[...]

P A GE 34 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR ST ART -UP PROCEDURE BEFORE ST ARTING 1. Place the main, G.F .C.I., and aux. circuit break ers (Figure 36) in the OFF position prior to star ting the engine. Figure 36. Main, A ux. and GFCI Circuit Breaker s (OFF) 2. Make sure the v oltag[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 35 GENERA T OR ST ART -UP PROCEDURE 4. Depending on the temperature of the coolant (cold weather conditions), the pre-heat lamp (Figure 42) will light ( ON ) and remain on until the pre-heating cycle has been completed. After completion of the pre-heating cycl[...]

P A GE 36 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR SHUT -DO WN PR OCEDURES NORMAL SHUTDO WN PROCEDURE T o shutdown the generator , use the following procedure: 1. Place both the MAIN, GFCI and LO AD circuit breakers as shown in Figure 54 to the OFF position.. Figure 54. Main, GFCI and Loa[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 37 * 1 Replace engine oil and fi lter at 100 hours, fi rst time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant. * 3 Replace pr imary air fi lter element when restriction indicator shows a v acuum of 625 mm (25 [...]

P A GE 38 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) MAINTENANCE If the engine is operating in v ery dusty or dr y grass conditions, a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner m[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 39 CHECK OIL LEVEL Check the cr ankcase oil le v el prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause se vere damage to the engine. Make sure the generator is le v el. The oil le v el must be between the tw o notches on the dip[...]

P A GE 40 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) MAINTENANCE JA CKET W A TER HEA TER AND INTERNAL B A TTER Y CHARGER 120 V A C INPUT RECEPT ACLES (OPTIONAL) This generator can be optionally equipped with two 120 V AC , 20 amp input receptacles located on the output ter minal panel. The pur pose of [...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 41 TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The ser vice and maintenance guidelines ref erenced in this section ref er to a wide range of trailers . Remember [...]

P A GE 42 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) TRAILER MAINTENANCE BRAKES T railer brak es should be inspected the fi rst 200 miles of operation. This will allo w the brak e shoes and drums to seat properly . After the fi rst 200 mile inter val, inspect the brak es every 3,000 miles. If driving[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 43 TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a very impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. Tire W ear/Infl at[...]

P A GE 44 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) TRAILER MAINTENANCE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the f asteners matched to the cone angle of the wheel. Proper procedure f or attachme[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 45 TRAILER WIRING DIA GRAM Figure 64. T railer/T owing V ehicle Wiring Diagram[...]

P A GE 46 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR WIRING DIA GRAM Figure 65. Generator Wiring Diagram[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 47 ENGINE WIRING DIA GRAM Figure 66. Engine Wiring Diagram[...]

P A GE 48 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) CONTR OLLER WIRING DIA GRAM Figure 67. Controller Wiring Diagram[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 49 TR OUBLESHOO TING (GENERA T OR) Practically all breakdowns can be pre vented b y proper handling and maintenance inspections, b ut in the e v ent of a breakdown, use T able 19 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied,[...]

P A GE 50 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) TR OUBLESHOO TING (DIA GNOSTIC LAMP) The engine controller of this generator diagnoses prob lems that arise from the engine control system and the engine itself . Press the diagnostic button (Figure 68) on the diagnostic panel to deter mine if an eng[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 51 NO TES[...]

P A GE 52 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollo wing section e xplains the diff erent symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the manual if there are any questions . SAMPLE P A[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 53 SUGGESTED SP ARE P ARTS DCA125USI WHISPER W A TT GENERA T OR WITH ISUZU 4HK1X DIESEL ENGINE 1 to 3 units QTY . P/N DESCRIPTION 5............1132402322 .......... CARTRIDGE, OIL FIL TER 3............0602046684 .......... ELEMENT , AIR (OUTER) 3............P7[...]

P A GE 54 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) GENERA T OR ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 55 GENERA T OR ASSY . NO . P ART NO . P AR T NAME QTY . REMARKS 1 C0110001002 R O TOR ASSY .............................. 1 ....... INCLUDES ITEMS W/# 1-1# FIELD ASSY 1 1-2# 8131070013 F AN 1 1-3# 8131611014 COUPLING DISK 8 1-4# 8131015003 BALANCING PLA TE ...[...]

P A GE 56 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) CONTR OL BO X ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 57 NO . P ART NO . P AR T NAME QTY . REMARKS 1 M3213001802 CONTROL BO X 1 1-1 0330000210 EDGING 2 1-2 0330000280 EDGING 1 1-3 0330000340 EDGING 2 2 0601808827 CIRCUIT BREAKER, 3P 350A 1 2-1 0342604120 HEX SOCKET HEAD CAP SCREW 6 3 0021006080 MA CHINE SCREW 4 4[...]

P A GE 58 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) CONTR OL BO X ASSY . ( CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 59 CONTR OL BO X ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 42 M3213602804 SWITCH BRACKET 1 43 0027104035 MA CHINE SCREW 4 43A OEMAA8 HEX NUT 4 44 7538070 MA CHINE SCREW .....................................4 ................ REPLACES P/N 0027[...]

P A GE 60 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENGINE AND RADIA T OR ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 61 ENGINE AND RADIA T OR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3923200144 ENGINE, ISUZU 4HK1X 1 1A 8980627130 F AN BEL T .................................................... 1 ................ REPLA CES P/N 0602015253 2 M3303200603 ENGINE FOOT 2 3[...]

P A GE 62 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENGINE AND RADIA T OR ASSY . (CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 63 ENGINE AND RADIA T OR ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 40 0605515197 HOSE BAND 3 41 M3373100903 AIR DUCT HOSE 1 42 0605515197 HOSE BAND 1 43 0191701050 BLOW BY HOSE 1 44 0605515149 HOSE BAND 2 45 M9100000204 HOSE JOINT 1 46 060202[...]

P A GE 64 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENGINE AND RADIA T OR ASSY . (CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 65 NO . P ART NO . P ART NAME QTY . REMARKS 80 M3310202603 BRACKET , INTER COOLER 1 80A M3493114504 A COUSTIC SHEET 2 81 012210020 HEX HEAD BOL T ........................................ 8 ................ REPLACES P/N 0017110020 82 0016906016 HEX HEAD BOL T 1[...]

P A GE 66 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) OUTPUT TERMINAL ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 67 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3230700003 TERMINAL BOARD 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 0801830804 TIE BOL T ..................................................... 5 ................ REPLACES P/N M9220100404 4 0[...]

P A GE 68 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) B A TTER Y ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 69 B A TTER Y ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0602220198 BA TTER Y 1 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y BAND 1 4 0602220921 BA TTER Y BOL T SET 2 5 M3346901604 BA TTER Y CABLE 1 6 M3346901504 BA TTER Y CABLE 1 7 CABLE ...[...]

P A GE 70 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) MUFFLER ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 71 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3330101002 MUFFLER 1 2 012212030 HEX HEAD BOL T ........................................ 4 ................ REPLA CES P/N 0017112030 3 M3333001603 EXHA UST PIPE 1 4 141451840 GASKET ................[...]

P A GE 72 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) FUEL T ANK ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 73 FUEL T ANK ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M3363001402 FUEL T ANK 1 1-1 0605505070 FUEL T ANK CAP 1 1-2 0605501074 FUEL SENDER UNIT 1 1-2A 0605516090 GASKET 1 2 M3363001504 FUEL T ANK 1 2-1 0605505070 FUEL T ANK CAP 1 3 0191700260 CONNECT [...]

P A GE 74 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENCLOSURE ASSY . P ART 1.[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 75 ENCLOSURE ASSY . P ART1. NO . P ART NO . P ART NAME QTY . REMARKS 1 M3413002502 BASE 1 2 M3363300303 ENVIROMENT AL T ANK 1 3 0016910030 HEX HEAD BOL T 12 4 0603306797 PLUG, 1-1/2 1 5 M3423002802 FRONT FRAME 1 5A M3493114403 ACOUSTIC SHEET 1 6 M3423002902 FR[...]

P A GE 76 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENCLOSURE ASSY . P ART 1 (CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 77 ENCLOSURE ASSY . P ART 1 (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS 33 M3463202202 ROOF P ANEL 1 33A M3493509303 A COUSTIC SHEET 1 34 M3463201104 BACK PLA TE 2 35 0016906016 HEX HEAD BOL T 12 36 M3463202303 DUCT 1 36A M3493506004 A COUSTIC SHEET 1[...]

P A GE 78 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENCLOSURE ASSY . P ART 2.[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 79 NO . P ART NO . P ART NAME QTY . REMARKS 1 M3443001902 REAR FRAME 1 1A M3493308603 A COUSTIC SHEET 1 2 M3443002004 DUCT 2 3 011008020 HEX HEAD BOL T ........................................... 6 ................. REPLACES P/N 0019208020 4 M3443400103 P ANEL[...]

P A GE 80 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) ENCLOSURE ASSY . P ART 2 (CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 81 NO . P ART NO . P ART NAME QTY . REMARKS 29 B9114000002 DOOR HANDLE ASSY ............................... 4 ................ REPLACES P/N M9113000002 29A C9312500004 SEAL RUBBER 4 30 0021806016 MA CHINE SCREW 16 30A 020106050 HEX NUT ........................[...]

P A GE 82 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) R UBBER SEALS ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 83 R UBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 0229200870 R UBBER SEAL 1 2 0229201130 R UBBER SEAL 1 3 0229201240 R UBBER SEAL 3 4 0228901070 R UBBER SEAL 1 5 0314502700 R UBBER SEAL 1 6 0229200125 R UBBER SEAL 4 7 0228901165 R UBBER SEAL 3[...]

P A GE 84 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) NAMEPLA TE AND DECALS ASSY .[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 85 NO . P ART NO . P ART NAME QTY . REMARKS 1-1 M3550003003 DECAL : OPERA TING PROCEDURES ..................... 1 ........... M35000300A 1-2 M9520100304 DECAL : SAFETY INSTR UCTIONS .......................... 1 ........... M92010030 1-3 M9520100603 DECAL : CA [...]

P A GE 86 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) NAMEPLA TE AND DECALS ASSY . (CONTINUED)[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 87 NAMEPLA TE AND DECALS ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY . REMARKS FUEL T ANK GR OUP 7-1 M9500500004 DECAL : DIESEL FUEL ............................................. 1 ........... M90050000 7-2 M9510000004 DECAL : FUEL DRAIN PLUG ...........[...]

P A GE 88 — DCA125USI 60 HZ GENERA T OR • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) TERMS AND CONDITIONS OF SALE — P ARTS P A Y MENT TERMS T er ms of payment for parts are net 3 0 days. FREIGHT POLI CY All par ts order s will be ship ped co llect or prepaid with th e charg es adde d to the invoice. All shipment s are F .O .B. poin[...]

DCA125USI 60 HZ GEN. • OPERA TION AND P ARTS MANU AL — REV . #1 (03/25/11) — P A GE 89 NO TES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800[...]