Multiquip DCA-70USI manual

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (04/22/05) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-70USI 50 Hz GENERA TOR P ARTS LIST NO . M2900000314[...]

P A GE 2 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05)[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 3 1 © COPYRIGHT 2005, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademarks are the proper ty of thier r[...]

P A GE 4 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) MQ POWER DCA-70USI(50HZ) UL UL UL UL UL TRA-SILENT GENERA TRA-SILEN[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒[...]

P A GE 6 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MI S U 0 7 - A C D e p y T , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n [...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 7 1 DCA-70USI (50 Hz) — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 7 ( . n i 0 1 [...]

P A GE 8 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-70USI Ultra Silent™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and unde[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 9 1 DCA- 70USI (50 Hz) — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear approv ed eye and hearing prot[...]

P A GE 10 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-70USI Ultra Silent™ Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. Th[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 11 1 DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these haz[...]

P A GE 12 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the eyes and skin. T o avoid eye irritation, always wear safety glasses. ■ Use we[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W[...]

P A GE 14 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) The DCA-70USI (50 Hz) generator is equipped with a number of saf ety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance inf or mation. The illustration belo w and on the preceding page show the decals as they appear on [...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 15 1 DCA-70USI (50 Hz) — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued)[...]

P A GE 16 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 4. T ypical Generator Grounding Application DCA-70USI (50 Hz) — INST ALLA TION[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaus[...]

P A GE 18 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — GENERAL INFORMA TION DCA-70USI Ultra Silent™ (50 Hz) Series Familiarization Generator The MQ P ower Model DCA-70USI (50 Hz) is a 48 kW generator (Figure 5) that is designed as a high quality por tab le (requires a trailer f or transport[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 19 1 DCA-70USI (50 Hz) — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b [...]

P A GE 20 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) NO TE P A GE[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 21 1 DCA-70USI (50 Hz) — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 175A main breaker is pro vided to protect the the [...]

P A GE 22 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 7. Engine Operating Panel DCA-70USI (50 Hz) — ENGINE OPERA TING P ANEL[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 23 1 DCA-70USI (50 Hz) — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activated, panel lights will [...]

P A GE 24 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 100/200V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T w[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 25 1 100 V A C GFCI Receptacles There are two 100 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break [...]

P A GE 26 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T o pro[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 27 1 DCA-70USI (50 Hz) — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the eq[...]

P A GE 28 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) V oltage Selector Switch The voltage selector switch (Figure 16) is located above the output ter minal panel’ s Har d Wire Hook-up P anel . I t has been provided for ease of voltage selection. V oltage Selector Switch Loc king Button The voltage selector swi[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 29 1 DCA-70USI (50 Hz) — GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals lu[...]

P A GE 30 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition DCA-70USI (50 Hz) — OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V ar ious output voltages can be obtained using the Output T erminal Lugs . The voltages at the ter mina[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 31 1 Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 440/254 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. Output T erminal Lugs 1Ø-440/254V Connections 2. Conne[...]

P A GE 32 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 33 1 DCA-70USI (50 Hz) — PRE-SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). Figure 33. Only Fill on Level Ground ONL [...]

P A GE 34 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Coolant (ISUZU Antifreeze/Summer Coolant/W ater) ISUZU recommends ISUZU Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the ISUZU Engine Owner's Manual [...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 35 1 DCA-70USI (50 Hz) — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RE[...]

P A GE 36 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) 8. Once the engine glow plugs have been warmed, place the MPEC Contr ol Switch in the MANU AL position to star t the engine (Figure 44). Starting (Manual) Figure 44. MPEC Control Switch (Manual P osition) DCA-70USI (50 Hz) — GENERA T OR ST ART -UP PR OCEDURE[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 37 1 DCA-70USI (50 Hz) — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 48. V oltage Adjust Control Knob Figure 49. Ammeter (No Load) 1 3 . The ammeter (Figure 49) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the[...]

P A GE 38 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 3. Let the engine cool by running it for 3-5 minutes with no load applied. 4. Place [...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 39 1 DCA-70USI (50 Hz) — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon buildup in the comb ustion chamber and high fuel consumption[...]

P A GE 40 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if ne[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 41 1 DCA-70USI (50 Hz) — TRAILER MAINTENANCE 7. Coupler - T ype of hitch used on the trailer for to wing. 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the [...]

P A GE 42 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 57) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically check[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 43 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressur[...]

P A GE 44 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 59. Wheel Lug Nuts Tightening Sequence DCA-70USI (50 Hz) — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque o[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 45 1 DCA-70USI (50 Hz) — TRAILER WIRING DIA GRAM Figure 60. T railer/T owing V ehicle Wiring Diagram[...]

P A GE 46 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — GENERA T OR WIRING DIA GRAM Figure 61. Generator Wiring Diagram[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 47 1 DCA-70USI (50 Hz) — ENGINE WIRING DIA GRAM Figure 62. Engine Wiring Diagram[...]

P A GE 48 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 17 shown below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business off[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 49 1 DCA-70USI (50 Hz) — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 18 (Engine Controller T roubleshooting) as a basic guideline f or t[...]

P A GE 50 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 51 1 DCA-70USI (50 Hz) — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-70USI (50 Hz) WHISPER W A TTGENRA T OR W/ISUZU FF4BG1T DIESEL ENGINE 1 T O 3 UNITS Qty . P[...]

P A GE 52 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 HZ) — GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 53 1 DCA-70USI (50 Hz) — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B5110000102 ROTOR ASSY . ............................................ 1 ............. INCLUDES ITEMS W/ * 1-1 * FIELD ASSY . 1 1-2 * 8101070033 F AN 1 1-3 * 00[...]

P A GE 54 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 55 1 DCA-70USI (50 Hz) — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2213001102 CONTROL BO X 1 2 0330000180 EDGING 3 3 0601870432 CIRCUIT BREAKER ........................................ 1 ............. FG3175WS02 175A 3- 1 [...]

P A GE 56 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 57 1 DCA-70USI (50 Hz) — CONTR OL BO X ASSY . (CONT .) CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 7 0602122093 OIL PRESSURE GA UGE ................................ 1 ............. 100174 3 8 0602123090 WA TER TEMPERA TURE GA UGE ................[...]

P A GE 58 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 59 1 DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2923200024 ENGINE ............................................................. 1 ........... ISUZU FF-4BG1T 1- 1 1132402311 C A RT R I DG[...]

P A GE 60 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 61 1 DCA-70USI (50 Hz) — ENGINE AND RADIA T OR ASSY . (CONT .) ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 6 0150000018 O RING 1 3 7 0016906020 HEX, HEAD BOL T 2 3 8 0199900600 DRAIN HOSE 1 3 9 0605515106 HOSE BAND 1 4 0 0602022560 A D A[...]

P A GE 62 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 63 1 DCA-70USI (50 Hz) — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2230700113 TERMINAL P ANEL 1 2 M2233000004 OUTPUT TERMINAL BOL T 5 3 M2233100004 TIE BOL T 5 4 0039312000 HEX, NUT 1 0 5 0040012000 SPRING W ASHER 1 5[...]

P A GE 64 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 65 1 DCA-70USI (50 Hz) — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220187 B A TTER Y ........................................................ 1 ............. 627MFD 2 M9210500014 BA TTER Y SHEET 1 3 M9103000304 BA TTER Y BAND[...]

P A GE 66 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 67 1 DCA-70USI (50 Hz) — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2330101003 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M233000903 EXHA UST PIPE 1 4 M2333200404 G A S K E T 1 5 0017110040 HEX, HEAD BOL T 4 6 M2333200304 G A S K E T [...]

P A GE 68 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 69 1 DCA-70USI (50 Hz) — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2363001202 FUEL T ANK 1 1 A 0605505070 FUEL T ANK CAP 1 1 B 0605501079 FUEL SENDER UNIT 1 1 C 0605516090 G A S K E T 1 2 M2363200704 T ANK BAND 6 3 M9310500104 [...]

P A GE 70 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA T O GOLD 4-SUNBEL T GREEN 8-RED DCA-70USI ([...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 71 1 DCA-70USI (50 Hz) — ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2413001702 BASE 1 2 M2363300603 ENVIR ONMENT AL T ANK 1 3 0016910030 HEX, HEAD BOL T 1 2 4 0603306797 PLUG 1 5 M2423001302 FRONT FRAME 1 5A M2493104603 ACOU[...]

P A GE 72 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENCLOSURE #1 ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GR[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 73 1 ENCLOSURE (P AR T 1) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0010120050 HEX, HEAD BOL T 4 31 A 0030020000 HEX, NUT 4 31 B 0040020000 SPRING W ASHER 4 31 C 0041220000 PLAIN W ASHER 8 3 2 M2463100302 R OOF P ANEL 1 32 A M2493502604 ACOUSTIC SHEET 1 3 3[...]

P A GE 74 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-S[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 75 1 DCA-70USI (50 Hz) — ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M2443000802 REAR FRAME 1 1A M2493303103 ACOUSTIC SHEET 1 2 M2443000604 DUCT 2 3 0016908020 HEX, HEAD BOL T 2 4 4 0016910025 HEX, HEAD BOL T 4 5 M2443301103 C[...]

P A GE 76 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 77 1 DCA-70USI (50 Hz) — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200840 R UBBER SEAL 1 2 0314502250 R UBBER SEAL 1 3 0229200950 R UBBER SEAL 3 4 0229200125 R UBBER SEAL 4 5 0228901165 R UBBER SEAL 3 6 0228900770 R UB[...]

P A GE 78 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) DCA-70USI (50 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 79 1 DCA-70USI (50 Hz) — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL; NO TE ................................................. 1 ............. M15000020 2 M1550002203 DE C A L ; A UXILIAR Y [...]

P A GE 80 — DCA-70USI (50 Hz) — OPERA TION AND P ARTS MANU AL — REV . #1 (04/22/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for parts are net 10 days. FREIGHT POLICY All par ts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. Mult[...]

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 81 1 NO TE P A GE[...]

P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpo wer .com Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN HERE'S HOW TO GET[...]