Multiquip DCA-300SSK manual

OPERA TION AND P AR TS MANUAL P ARTS LIST NO . C2871300704 SERIAL NO . 3708297~ Re vision #4 (03/27/06) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODELS: DCA-300SSK DCA-300SSK2 DCA-300SSK3 60 Hz GENERA TORS[...]

P A GE 2 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 3 © COPYRIGHT 2006, MUL TIQUIP INC. MQ P ow er Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission. All other trademarks are the property of thier [...]

P A GE 4 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) T ABLE OF CONTENTS MQPower DCA-300SSK MQPower DCA-300SSK MQPower DCA-300SSK MQPower DCA-300SSK MQPower DCA-300SSK SERIES AC Generator SERIES AC Generator SERIES AC Generator SERIES AC Generator SERIES AC Generator Calif or nia Proposition 65 W arning ....[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 5 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ [...]

P A GE 6 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T n g i s e D d e t a l i t n e v - f l e S , d l e i f g n i v l o v e R g n i r a e b e l g n i S - f o o r p - p i r D s e l o P f o . o Ne l o p - 4 n o i [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 7 Figure 1. Dimensions DCA-300SSK SERIES — DIMENSIONS (T OP , SIDE AND FR ONT) S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . n i n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . n i n o i s n e m i D A) . m m 5 7 0 , 1 ( . [...]

P A GE 8 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-400SSVU Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read a[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 9 DCA-300SSK SERIES — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear appro ved respiratory protection. AL W A YS wear appro v ed eye and hearing p[...]

P A GE 10 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-400SSVU Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or service this equipment before reading this entire [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 11 DCA-300SSK SERIES — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodil y harm or e ven DEA TH! T o av oid these[...]

P A GE 12 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-400SSVU — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use w[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 13 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS kno w the location of the nearest phone or keep a phone on the job site, in case of emergencies. ?[...]

P A GE 14 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) The DCA-300SSK generator is equipped with a n umber of saf ety decals (Figures 2 & 3). These decals are provided for operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages show the decals as the y appear on [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 15 DCA-300SSK SERIES — GENERA T OR DECALS Figure 3. Generator Decals[...]

P A GE 16 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 4. T ypical Generator Grounding Application DCA-300SSK SERIES — INST ALLA TION[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 17 Generator Grounding T o guard against electr ical shock and possible damage to the equipment, it is impor tant to provide a good EARTH ground. Ar ticle 250 (Grounding) of the National Electr ical Code (NEC) provides guide lines for proper grounding and specifie[...]

P A GE 18 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — GENERAL INFORMA TION DCA-300SSK F AMILIARIZA TION Generator The MQ P ow er DCA-300SSK ser ies generators are 240 kW generators that are designed as a high quality por table (requires a trailer f or transpor t) power source f or tele[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 19 DCA-300SSK SERIES — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y [...]

P A GE 20 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — GENERA T OR CONTROL P ANEL Figure 6. Generator Control Panel S/N 3701673 and Below S/N 3701674 and Above[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 21 The definitions below describe the controls and functions of the DCA-300SSK “Contr ol P anel ” (Figure 8). 1. Pilot Lamp – Indicates that the generator is working properly . 2. Panel Light – Normally used in dark areas or at night time. When activ ated,[...]

P A GE 22 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — ENGINE OPERA TING P ANEL Figure 7. Engine Operating Panels S/N 3701673 and Below S/N 3701674 and Above[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 23 DCA-300SSK — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-300SSK or DCA-300SSK2 “Engine Operating Panels” (Figure 7). 1. Throttle Handle - This handle controls the speed of the engine (low or high). 2. T ac[...]

P A GE 24 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 8. Output T erminal Panel DCA-300SSK SERIES — OUTPUT TERMINAL P ANEL F AMILIARIZA TION Output T erminal F amiliarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: z Three 240/139V output receptacles, 50 amp z[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 25 120 V AC GFCI Receptac les There are two 120 V A C , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage change-over board position. Each receptacle is protected by a 20 amp circuit [...]

P A GE 26 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 12. Connecting Loads Connecting Loads Loads can be connected to the generator by the UVWO terminal lugs or the convenience receptacles. (See Figure 12). Make sure to read the operation manual before attempting to connect a load to the generator . [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 27 DCA-300SSK SERIES — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. [...]

P A GE 28 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Generator Output V oltages A wide range of voltages are available to supply voltage for many diff erent applications. V oltages are selected by apply- ing jumpers (6) to the voltage change-over board (Figure 14). T o obtain some of the voltages as listed[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 29 DCA-300SSK SERIES — GENERA T OR OUTPUTS/GA UGE READING How to Read the Output T erminal Gauge. The AC ammeter and AC voltmeter change-over switches on the control panel DO NO T effect the gener ator output. They are provided to help observe how much power is [...]

P A GE 30 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 20. V oltag e Change-Over Board 240V Configuration DCA-300SSK SERIES — OUTPUT TERMINAL P ANEL CONNECTIONS UVW O T erminal Output V oltages V arious output v oltages can be obtained using the UVWO output ter minal lugs. The voltages at the termin[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 31 2. Connect the load wires to the UVWO terminals as shown in Figure 26. DCA-300SSK SERIES — OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480V UVWO T erminal Output V oltages 1 . Jumper the voltage change-over board for 480V operation as shown in Figure 25. This conf[...]

P A GE 32 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, b ut DO NO T ov erfill. Mak e sure the generator is le vel. Also verify that the oil level is maintained between the two notches (Figure 29) on the dipstic k. See T a[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 33 DCA-300SSK SERIES — PRE-SETUP 1. Level T anks – mak e sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity . See Figure 32. 2. T railer Fuel T ank First – The trailer fuel tank[...]

P A GE 34 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — PRE-SETUP 3. NEVER overfill trailer fuel tank – It is impor tant to read the trailer fuel gauge when filling trailer fuel tank. DO NO T wait f or fuel to r ise in filler nec k. See Figure 34. Figure 34. Full T railer T ank Figure [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 35 Coolant (Eth ylane Glycol [Green] / W ater — 50/50 mix) Use only drinkable tap water . If hard w ater or water with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced. An antic[...]

P A GE 36 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or ST ART position. AL W A YS make sure that the ignition s w[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 37 DCA-300SSK SERIES — GEN. ST ART -UP PR OCEDURE (MANU AL) Figure 42. Engine Enclosure Doors Steps 1 thru 20 are referenced f or Engine Operating P anel S/N 3701673 and belo w . See Figure 40 belo w . This unit has an igni- tion switch and a throttle handle . N[...]

P A GE 38 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 50. V oltage Adjust Control Knob Figure 51. Ammeter (No Load) 14. The ammeter (Figure 51) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of current that the load is drawing from the gener[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 39 DCA-300SSK SERIES — GENERA T OR ST ART -UP PROCEDURE (MANU AL) 15 . The engine oil pressure gauge (Figure 52) will indicate the oil pressure (kg/ cm 2 ) of the engine. Under normal operating conditions the oil pressure is approximately Figure 52. Oil Pressure[...]

P A GE 40 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Steps 1 thru 8 are referenced f o r Engine Operating P anel S /N 3701674 and above. See Figure 57 b e l ow . This unit does not have an ignition switch or a throttle handle. It does have an “ engine speed switch ” that is used in conjunction with the[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 41 DCA-300SSK SERIES — GEN. ST ART -UP PR OCEDURE (A UT O MODE) When star ting generator in AU TO mode use the " Manual Start-up " procedure except where noted (see below). 1. Bef ore attempting to star t generator , reference steps 1 thru 5 in the “[...]

P A GE 42 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Figure 69. Ignition Key Switc h (ST OP position) Engine Shutdown Ignition Key (Up to S/N 3701673) T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit break ers (Figure 67) to the " OFF position&qu[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 43 NO TE P A GE[...]

P A GE 44 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Use T able 13 sho wn below as a general checklist to be performed on a daily basis. DCA-300SSK SERIES — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I . 3 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 45 DCA-300SSK SERIES — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks. Air Cleaner Ev er [...]

P A GE 46 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK SERIES — MAINTENANCE DCA-300SSK SERIES — MAINTENANCE Flushing Out Radiator and Changing Coolant 1. Stop the engine and allow to cool. Tighten valv e of the corrosion resistor (if equipped). 2. T ur n water filer cap slo wly and remov e it.[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 47 Generator Storage: For storage of the generator for over 30 days, the following is required: z Fill the fuel tank completely . T reat with fuel stabilizer if necessary . z Completely drain oil from the crankcase and refill if necessary with fresh oil. z Clean t[...]

P A GE 48 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Jacket W ater Heater and Internal Battery Charger 120 V A C Input Receptacles (OPTIONAL) This generator is equipped with two 120 V AC , 20 amp input receptacles located on the output terminal panel. The purpose of these receptacles is to provide power vi[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 49 DCA-300SSK SERIES —TRAILER MAINTENANCE T railer Maintenance This section is intended to provide the user with generic trailer ser vice and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section refer to a wide range of t[...]

P A GE 50 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Hydraulic Surge Brakes Hydraulic surge brakes should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for cracks, kinks, or blockage. Figure 74. Hy[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 51 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 6 1 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHA[...]

P A GE 52 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as fol[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 53 DCA-300SSK — TRAILER-WIRING DIA GRAM Figure 77. T railer/T owing V ehicle Wiring Diagram[...]

P A GE 54 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — GENERA T OR WIRING DIA GRAM Figure 78. Generator Wiring Diagram[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 55 DCA-300SSK— ENGINE WIRING DIA GRAM (S/N 3696506 AND BELO W) Figure 79. Engine Wiring Dia gram (S/N 3696506 and Below)[...]

P A GE 56 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — ENGINE WIRING DIA GRAM (S/N3696507 T O 3701673) Figure 80. Engine Wiring Diagram (S/N 3696507-3701673)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 57 DCA-300SSK — ENGINE WIRING DIA GRAM (S/N 3701674 AND ABO VE) Figure 81. Engine Wiring Diagram (S/N 3701674 and Above)[...]

P A GE 58 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 18 (Engine T roubleshooting) as a basic guideline f or troubleshooting the [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 59 DCA-300SSK — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 8 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E . h t o o m s ? y t r i d r o d e g g[...]

P A GE 60 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK — TR OUBLESHOO TING (GENERA T OR) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdo wn, use T able 19 (Gener ator T roubleshooting) as a basic guideline f or troubleshoo[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 61 DCA-300SSK — TR OUBLESHOO TING (ENGNE CONTROLLER) ) C E P M ( G N I T O O H S E L B U O R T R E L L O R T N O C E N I G N E . 0 2 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S t h g i l e r u s s e r p l i o w o L . n o s i ? l e v e l l i o[...]

P A GE 62 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order . QTY . Column Number s Used - Item quantity can be indicated b y a n[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 63 DCA-300SSK W/K OMA TSU SA6D125E-2/ SAA6D125E-2 DCA-300SSK — SUGGESTED SP ARE P ARTS 1 to 5 Units Qty . P/ N Description 1 0 .............. 6125817032 ..................... AIR FIL TER, INNER & OUTER 1 0 .............. 6003118321 ..................... FUEL[...]

P A GE 64 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) GENERA T OR ASSY . DCA-300SSK GENERA T OR ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 65 GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2110100302 ROT O R ASSY . ............................................... 1 ......... INCLUDES ITEM W/ * 2 * FIELD ASSY . 1 3 * 0601842401 RESIST OR ...............................................[...]

P A GE 66 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK GENERA T OR ASSY . GENERA T OR ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 67 GENERA T OR ASSY .(CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 8 C3154400003 SUCTION CO VER 1 3 9 0017106016 HEX. HEAD BOL T 8 4 0 0012112035 HEX. HEAD BOL T 1 6 4 0 0042512000 LOCK W ASHER 1 6 4 1 C3132300003 C O VER, F AN ..............................[...]

P A GE 68 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 69 DCA-300SSK CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2214000102 CONTROL BO X .............................................. 1 ............... S/N 3691259 T O 3706720 1 C2214001502 CONTROL BO X .......................[...]

P A GE 70 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK CONTR OL BO X ASSY . CONTROL BO X ASSY . (CONT)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 71 CONTROL BO X ASSY . (CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9 0602201911 UNIT , BA TTER Y SENSOR .......................... 1 ........ C7038A-00-00 3 0 0027106016 MACHINE SCREW 1 3 1 C2224000503 CONTROL P ANEL 1 3 2 C2224000404 CONTROL P ANEL ......[...]

P A GE 72 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK CONTR OL BO X ASSY . CONTROL BO X ASSY . (CONT)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 73 CONTROL BO X ASSY . (CONT) NO . P AR T NO . P AR T NAME QTY . REMARKS 6 1 0601823240 RECTIFIER, DE4503 ..................... 4 .............. S/N 3696507 T O 3701673 6 2 0021004030 MACHINE SCREW ........................ 2 .............. S/N 3696507 T O 3701673 [...]

P A GE 74 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3697258 AND BELO W) ENGINE & RADIA T OR ASSY . (S/N 3697258 AND BELO W)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 75 DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3697258 AND BELO W) ENGINE & RADIA T OR ASSY . (S/N 3697258 AND BELO W) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 6155009100 ENGINE, K OMA TSU SA6D 125E-2 .............. 1 .......... S/N 3691258 AND BELOW ..[...]

P A GE 76 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENGINE & RADIA T OR ASSY . (UP T O S/N3697258) ENGINE & RADIA T OR ASSY . (UP T O S/N3697258)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 77 ENGINE & RADIA T OR ASSY . (UP T O S/N3697258) NO . P AR T NO . P AR T NAME QTY . REMARKS 4 1 0603320112 U BO L T 1 4 2 0038408000 HEX. NUT 2 4 3 0268200700 HOSE 1 4 4 0605515132 HOSE BAND 2 4 5 C2358300103 CLAMPER ROD 1 4 6 0017110020 HEX. HEAD BOL T 2 4 7[...]

P A GE 78 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3708270 T O 3708296) ENGINE & RADIA T OR ASSY . (S/N3691259 T O S/N 3708296)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 79 ENGINE & RADIA T OR ASSY . (S/N3691259 T O S/N 3708296) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2924200154 ENGINE ................................................................. 1 .......... REPLA CES S/N 3691259 T O 3701673 1 C2925200014 ENGINE ...[...]

P A GE 80 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE) ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 81 DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE) ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2924200194 EN G IN E ............................................................. 1 .......[...]

P A GE 82 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE) DCA-300SSK ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 83 ENGINE & RADIA T OR ASSY . (S/N 3708270 AND ABO VE) NO . P AR T NO . P AR T NAME QTY . REMARKS 30 00171 06025 BOL T , HEX HEAD 1 31 00171 08020 BOL T , HEX HEAD 2 32 01999 01900 HOSE 1 33 01936 02000 HOSE 1 34 06055 15170 HOSE BAND 2 35 01936 00560 HOSE 1 3[...]

P A GE 84 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . UP T O S/N3701673 S/N3701674~[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 85 DCA-300SSK ENGINE OPERA TING P ANEL ASSY . ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2352100203 O PE R A TING P ANEL .......................... 1 ......... S/N 3696506 AND BELOW 1 C2352100213 O PE R A TING P ANEL ............[...]

P A GE 86 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . S/N3691259~ UP T O S/N3691258[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 87 DCA-300SSK OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2231700203 SET BOARD , OUTPUT TERMINAL ................ 1 ......... S/N 3708296 AND BELOW 1 8221860203 SET BOARD , OUTPUT TERMINAL ................ 1 ........[...]

P A GE 88 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . S/N3691259~ UP T O S/N3691258[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 89 OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 1 020501200 HEX. NUT 2 2 2 0845043704 SPRING 2 2 3 C2237100504 CO VER ............................................................ 1 ......... S/N 1337508 T O 3691258 2 3 C2237100514 CO VER ...[...]

P A GE 90 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300 SSK A CTU A T OR ASSY . A CTUA T OR ASSY . (S/N3701674~)[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 91 DCA-300 SSK A CTU A T OR ASSY . A CTUA T OR ASSY . (S/N 3701674~) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 D YNC110240000024 A CTU A T OR ....................................... 1 ............. REPLACES 0602150091 2 D YNC182 LEVER ..........................[...]

P A GE 92 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300 SSK B A TTER Y ASSY . BA TTER Y ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 93 DCA-300 SSK B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0168614551 B A TTER Y 2 2 0805000804 B A TTER Y SHEET 2 3 3972250004 B A TTER Y BAND 1 4 0805002904 B A TTER Y BOL T 2 5 0037808000 WING NUT 2 6 0040008000 LOCK W ASHER [...]

P A GE 94 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK MUFFLER ASSY . MUFFLER ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 95 DCA-300SSK MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2331100002 MUFFLER 1 2 0019210025 HEX. HEAD BOL T 4 3 C2334000003 EXHA UST PIPE .............................................. 1 ......... UP T O S/N 3708296 3 C2234000503 EX[...]

P A GE 96 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 97 DCA-300SSK FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2364000303 FUEL T ANK ..................................................... 1 ......... S/N 1337508 T O 2691258 1 C2364000313 FUEL T ANK ...............................[...]

P A GE 98 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENCLOSURE ASSY . (UP T O S/N 3708296) ENCLOSURE ASSY . (UP T O S/N 3708296) THE SERIAL NUMBER MA Y BE REQ UIRED . THE P ART NUMBER ABO VE INDICA TES DEF AUL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WIT[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 99 ENCLOSURE ASSY . (UP T O S/N 3708296) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C2414000002 BASE .............................................................. 1 ......... S/N 1337508 T O 3691258 1 C2414000402 BASE ...........................................[...]

P A GE 100 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) THE SERIAL NUMBER MA Y BE REQUIRED . THE P ART NUMBER ABO VE INDICA TES DEF A UL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART NUMBER: MQGR-GRA Y MQGRN-GREEN MQW-WHITE DCA-300SSK ENCLOSURE ASSY . (UP T[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 101 ENCLOSURE ASSY . (UP T O S/N 3708296) NO . P AR T NO . P AR T NAME QTY . REMARKS 2 8 C2444200003 DOOR, REAR FRAME 1 2 9 C2444200103 DOOR, REAR FRAME 1 3 0 8225147004 WINDO W PLA TE 2 3 1 0037906000 HEX. NUT 1 2 3 2 B9114500104 DOOR POCKET 1 3 3 0207006000 HEX.[...]

P A GE 102 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) THE SERIAL NUMBER MA Y BE REQ UIRED . THE P ART NUMBER ABO VE INDICA TES DEF AUL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART NUMBER: MQGR-GRA Y MQGRN-GREEN MQW-WHITE DCA-300SSK ENCLOSURE ASSY . (UP T[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 103 ENCLOSURE ASSY . (UP T O S/N 3708296) NO . P AR T NO . P AR T NAME QTY . REMARKS 5 7 C2454000003 SIDE DOOR .................................................... 1 ......... T O S/N 3708296 5 7 C2494400004 LINING .................................................[...]

P A GE 104 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENCLOSURE ASSY . (S/N 3708297~) ENCLOSURE ASSY . (S/N 3708297~) THE SERIAL NUMBER MA Y BE REQ UIRED . THE P ART NUMBER ABO VE INDICA TES DEF AUL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 105 DCA-300SSK ENCLOSURE ASSY . (S/N 3708297~) ENCLOSURE ASSY . (S/N 3708297~) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C24140 01002 BASE 1 2 C34141 00104 P ANEL, FLOOR 1 3 C241410004 P ANEL, FLOOR 1 4 00192 08020 BOL T , HEX HEAD 14 5 C24145 00204 DUCT 1 5 C2[...]

P A GE 106 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) ENCLOSURE ASSY . (S/N 3708297~ DCA-300SSK ENCLOSURE ASSY . (S/N 3708297~) THE SERIAL NUMBER MA Y BE REQ UIRED . THE P ART NUMBER ABO VE INDICA TES DEF AUL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 107 DCA-300SSK ENCLOSURE ASSY . (S/N 3708297~) ENCLOSURE ASSY . (S/N 3708297~) NO . P AR T NO . P AR T NAME QTY . REMARKS 34 B91140 00102 HANDLE, DOOR 1 35 00218 06016 SCREW , MACHINE 4 35 00300 06000 NUT , HEX 4 36 C34447 00004 R OD , DOOR 1 37 81951 46304 ROD , [...]

P A GE 108 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK ENCLOSURE ASSY . (S/N 3708297~) THE SERIAL NUMBER MA Y BE REQ UIRED . THE P ART NUMBER ABO VE INDICA TES DEF AUL T COLOR OF ORANGE. TO ORDER WITH DIFFERENT COLOR, PLEASE ADD THE FOLLOWING LETTERS WITH THE P ART NUMBER: MQGR-GRA Y MQGRN-GREEN [...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 109 ENCLOSURE ASSY . (S/N 3708297~) NO . P AR T NO . P AR T NAME QTY . REMARKS 63 02070 08000 NUT , HEX 28 64 B91140 00002 HANDLE, DOOR 4 65 08250 07362 HANDLE, DOOR 3 66 00218 06016 SCREW , MACHINE 28 66 00300 06000 NUT , HEX 16 67 08450 46904 HINGE 6 67 08450 45[...]

P A GE 110 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK R UBBER SEAL ASSY . R UBBER SEAL ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 111 R UBBER SEAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0228901250 R UBBER SEAL 6 2 0228901090 R UBBER SEAL 4 3 0228900650 R UBBER SEAL 2 4 0228901030 R UBBER SEAL 4 5 0229201400 R UBBER SEAL 4 6 0229201300 R UBBER SEAL 1 7 0228800705 R UBBER SEAL ...[...]

P A GE 112 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) OIL PIPING ASSY . DCA-300SSK OIL PIPING ASSY .[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 113 OIL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602023040 PUMP 1 2 C2324400004 B RA CKET , PUMP 1 3 0017110025 HEX., HEAD BOL T 2 4 0017106025 HEX., HEAD BOL T 5 5 7522054204 BUSHING 1 6 0131506000 NIPPLE 1 7 0120006005 V A L V E 1 8 3972027104[...]

P A GE 114 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 115 DCA-300SSK NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0800655603 D E CA L ; HANDLING PROCED .; S2763A 1 S/N3691259 T O 3696506 1 C155100503 DECAL; HANDLING PROCED .; C1510050 1 S/N3696507 T O 3701673 1 C155200403 D[...]

P A GE 116 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 117 DCA-300SSK NAME PLA TE AND DECALS NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS ENGINE & RADIA T OR GR OUP 1 6 6360610304 DECAL; W A TER ......................................................... 1 ............ S-1880 1 7 B9504000404 DECA[...]

P A GE 118 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) DCA-300SSK NAMEPLA TE AND DECALS NAMEPLA TE AND DECALS[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 119 NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS ENCLOSURE GROUP 3 9 1320610603 DECAL; W A TER-OIL .................................................. 1 ............ S-1760 4 0 1320621504 DECAL; SUPPORT HOOK .....................................[...]

P A GE 120 — DCA-300SSK SERIES — P ARTS AND OPERA TION MANU AL (STD) — REV . #4 (03/27/06) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments[...]

DCA-300SSK SERIES — PARTS AND OPERATION MANUAL (STD)— REV. #4 (03/27/06) — PAGE 121 NO TE P A GE[...]

OPERA TION AND P AR TS MANUAL Manufactured for Multiquip Inc. by DENYO CO., L TD, JAPAN MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • G[...]