King Kutter Part No 999993 manual

PO Box 1200 305 Commerce Dri ve Winfield, Alabama 35594 FLEX HITCH ROT AR Y MOWER OPERA TION AND P AR TS Part No 999993 www .kingkutter.com[...]

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T O THE PURCHASER This manual contains v aluable information about y our ne w King Kutter Mow er . It has been carefully prepared to give you helpful suggestions for op er ating, adjusting, servicing and ordering repair parts. Keep this manual i n a conv enient place for quick a nd easy reference. Study it carefully . Y ou have purchased a de- pend[...]

It is the purchaser and/or opera tor ’ s respon sibility to….  Read and understand the information contained in this manual.  O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i n t a i n t h e e q u i p - m e n t i n a c c o r d a n c e w i t h a l l i n s t r u c t i o n s a n d s a f e t y p r o c e d u r e s i n t h i s m [...]

5 CONTENTS ITEM P A GE Safety ................................ ........................................ 6 Assembly Instructions ................................................ 8 Before Putting Into Service ....................................... 11 Safety T raining ......................................................... 12 Operational Safety ...[...]

S A F E T Y READ AND FOLLO W THE INSTRUCTIONS IN T HIS M ANUAL AND ESPECIALL Y IN TH E SAFETY SECTION. F AILURE T O DO SO CAN RESUL T IN SERIOUS INJU RY OR DEA TH. T AKE NOTE! THIS SAFETY ALER T SYM - BOL FOUN D TH ROUGHOU T THIS MAN UAL IS USED T O CALL Y OUR A TTENTION T O INSTRUCT IONS INVOL VING YOU R PER- SONAL SAFETY AND THE SAFETY OF OTHERS.[...]

E Q U I P M E N T S A F E T Y G U I D E L I N E S  Safety of the operator and by standards is one of the main concerns in designing and devel- oping a mower. However, every year accidents occur which could have been avoided by a few secon ds of though t and a more careful approach to handling equipment. You, the opera- tor, can av oid many accid[...]

F L E X H I T C H R O TAR Y M O W E R A S S E M B L Y I N S T R U C T I O N S S T E P 1 P l a c e r o t a r y m o w e r o n a f l a t , l e v e l s u r f a c e . ( S e e F i g u r e A ) S T E P 2 Remove t he wired on PT O s h aft. Rem ove the(2) bolt s that are on the lift arm lugs, and the bolt holding the pivot shield on. (See arrows Figure C) Pl[...]

9 Figure A Figure B Figure C Figure D[...]

Figure E Figure F Figure G Figure H Figure I 10[...]

CAUTION : DO NOT over fill gearbox. This could c ause damage to oil seals and can cause per- manent damage to the gearbox . Thi s issue will not be covered under w arranty . 11 B E F O R E P U T T I N G R O TAR Y M O W E R I N T O S E R V I C E ( IMPORT ANT -INSTR UCTIONS PRIOR T O ST ART UP) SHIPPED WITH OIL IN GEAR BOX SHIPPED WITH OUT GREASE IN [...]

12 S A F E T Y T R A I N I N G  Safety is a primary c on cern in the design and manufacture of our product. Un- fortunately , our ef forts to provide safe equipment can be wiped out by a single careless act o f an operator or by stander .  In addition to the design and c onfiguration of equipm ent, hazard control and ac- cident prevention are[...]

P R E P A R T I O N  N e v e r o p e r a t e t h e t r a c t o r a n d m o w e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a c t o r O p e r a t o r ’ s M a n u a l , a n d e a c h o f t h e s a f e t y m e s - s a g e s f o u n d o n t h e s a f e t y s i g n s o n t h e t [...]

O P E R A T I O N A L S A F E T Y  The use of this equ ipment is subject to certain hazard s that cannot be pro tected against by the mechanical m eans or product design. All operators of this eq uip- ment must read an d understand this entire manual, paying particular attention to safety and operatin g instructions, prior to using. If there is [...]

O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Never allow t he cutting blade to contact such item s. Cut material higher at first, allowing rotary mower to clear hidden objects. Never assume an area is clear . A lw ay s Check!  Alway s stop the tra ctor , disengage PTO, set brake, s hut off the tractor engine, remove the ignition[...]

16 O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Pass rotary mower diagonally through sharp dips and avoid sharp drops to pre- vent “hanging up ” tractor and rotary mower . Practice will improve your skills in maneuv ering on rough terrain. Always cut down slopes, never across t he face. Alway s check tractor manual fo r proper [...]

A T TA C H I N G T O T R A C T O R S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e Tr a c t o r ' s O p e r a t o r ’ s M a n u a l . WA R N I N G Failure to install retaining clip on gearb ox input shaft w ould allow driv eline to swing freely if bolt is sheare[...]

A T TA C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 5 P l a c e a n d h o l d i n n e r P T O s h a f t s e c t i o n n e x t t o o u t e r s e c t i o n a n d c h e c k i f P T O s h a f t i s t o o l o n g . E a c h s e c t i o n s h o u l d e n d a p p r o x i m a t e l y 3 i n c h e s s h o r t o f r e a c h i n g u - j o i n t[...]

19 S I Z I N G P T O S H A F T S T E P 1 Cutting the PT O shaft to length . N OTE: Be sure to cut equal lengths of ea ch PT O shaft section. Clamp end o f PT O shaft in a vice and cut off shield where marked. (Figu re 1-A & 1- B) S T E P 2 Using cut section of t he shield as a guide cut shaft of f the same amount. (Figure 2) STEP 3 Repeat step [...]

20 O P E R A T I N G I N S T R U C T I O N S This mower w as designed to CUT P ASTURE GRASS AN D ROUGH AR EAS U P T O 1 " IN D IAMETER.. Use of y our ro tary mower t o cut any m aterial larger than 1" in diame- ter may damage the mower and v oid your warranty . P R E - O P E R A T I O N A L A D J U S T M E N T S Set tractor's lift co[...]

Note: For best results in heav ier cutting conditions adjust the deck s o the rear of the mower is appro ximately 2" higher than th e front. This method requires less horse- power and ground s peed s of approx imately 3 -5mph. If finer shredding results are de- sired, adjust the deck to level or slightly lower in the rear . This method w ill k[...]

M A I N T E N A N C E 1). Periodically check and maintain proper gear oil level. 2). Every 8 hours, wheel fork (s), wheel hub (s), PT O shaft universal joints (2), and PT O telescoping su rface. (See Figures M-1 & M- 2) NOTE: Use on ly a grade T y pe II tube grease. 3). Before each use check to make sure all safety features are installed and wo[...]

23 M A I N T E N A N C E S A F E T Y  Good maintenanc e is your responsibility. Poor maintenance is an in v itation to tro uble.  Follow good shop practices.  Keep service area clean and dry  Be sure electrical o utlets and tools are p roperly grounded  Use adequate ligh t for the job at hand.  Make sure there is plenty ventilatio[...]

24 S A F E T Y S I G N L O C A T I O N S The types of safety signs an d locations on the equipment are show n in the illustration below . Good safe ty requires that y ou familiarize y ourself with the various safety signs, the type of w arning and the area, or particular fun ction related to tha t area, that re- quires your SA FTY A W ARENESS REMEM[...]

25 1 2[...]

26 3 4[...]

27 5 6 7[...]

28 MODEL NO. DESCRIPTION SN# XXXXXXXXXX 8 9[...]

29 NOTES:[...]

30 FLEX HITCH KUTTER[...]

31 Ref. No. Part Name Part Number Rotary Mower Size 4 Ft. 5 Ft. 6 Ft. 5 Ft. Stainless 1 T ire & Rim /w H ub 403001 403001 403001 403001 2 Wheel Fork Assembly 403019 403019 403019 403019 3 Wheel Hub Assembly 191 100 191 100 191 100 191 100 4 A-Frame Assembly 401024 401024 401024 401024 5 A-Frame Heigh t Adjust. 310099 310099 310099 310099 6 Gear[...]

32 SHEAR PIN PT O SH A FT Ref. No. Part Name 147029 147242 147234 1 Roll Pin Kit (2pk), (1) 8 x 55mm, (1) 8 x 60mm 500131 5 00131 500131 2 Male Tube End Yoke 151045 1 51045 151045 3 Implement End Yoke 151040 1 51040 151040 4 Female Tube End Yoke 151050 1 51050 151050 5 Tractor End Yoke 151035 1 51035 151035 6 Inner Tube 14 Series 151090 1 51090 151[...]

33 S L I P C L U T C H P T O S H A F T Ref. No. Part Name 147134 1 Cross Kit 170020 2 Roll Pin 170120 3 Female Tube End Yoke 151070 4 Inner Tube 151092 5 Slip Clutch Assembly Page 34 6 Male Tub e End Yoke 151065 7 Outer Tube 151093 8 Tractor End Yoke 151055 9 Quick Disconnect Pin 170110 10 Safety Shield BYPY 124315 10 Safety Shield Eurocardan 12431[...]

34 SLIP CLUTCH ASSEMBL Y Ref. No. Part Name 7” 8” 1 Clutch Spring with Compression Bolts (Pkg 8) 500140 500140 2 Flanged Yoke 19 6 006 196011 3 Sleeve 196005 196005 4 Clutch Plate 196008 196003 5 Friction Hub 196004 196007 6 Slip Clutch Lock Bolt 147350 147350 7 Slip Clutch Liner Plate 196002 195998 8 Pressure Plate 196001 196015[...]

35 P T O S H A F T S C O V E R R E M O VAL ( P i c t u r e s a r e o n n e x t p a g e ) B O N D I O L I - ( B Y P Y ) 1). There are 3 white t abs around the cover as s how n in (A in FIG. 1). T ake a screwdriv er and press against the tabs one at a t im e with downward angular pressure toward the end o f sha ft mar ked (B i n FIG. 2). As you are p[...]

BONDIOLI COVER REMOV AL E U R O C A R D A N S E R I E S 4 C O V E R R E M O VAL L A M A G D A L E N A C O V E R R E M O VAL F I G U R E - 1 F I G U R E - 2 F I G U R E - 5 F I G U R E - 3 F I G U R E - 4 36[...]

37 PTO SHAFTS COVER REMOV AL E U R O C A R D A N S E R I E S 5 1). There are 2 black tabs around the c o ver as shown in (B in FIG. 1). T ake a flat screwdriv er and pry under the tabs one at a time at point (B in FIG. 2) lifting tab over on top of (e -shaped lock). After both tabs are released you can slide the locking ring down the shaft in direc[...]

40 HP GE A R BOX 38[...]

Ref. No. Part Name Gearbox 184000 Gearbox 184005 Gearbox 184010 1 Snap Ring 106138 106138 106138 2 Input Seal (NAK 35 x 54 x 10) 156010 156010 156010 3 Front Cap 129015 129015 129015 4 Front Cap Gasket 124130 124130 124130 5 Snap Ring 131031 131031 131031 6 Snap Ring 131030 131030 131030 7 Bearing (Hoover 208) 155005 155005 155005 8 Input Gear 1850[...]

1. Limited War ranty. King Kutter, I nc. ( “Ki ng Kutter”), P.O. Box 1200, Winfield, Alabama 35594, warran ts to the original retail pur- chaser (“Purcha ser”) tha t the product that is the subject o f this sale is free from de fects in material and w ork- manship at the time of sale. Under t hi s warranty, King Kutter will repair the defec[...]