King Kutter 999996 manual

PO Box 1200 305 Commerce Dri ve Winfield, Alabama 35594 XB FREE FLOA TING FINISHING MOWER Part No 999996 www .kingkutter.com[...]

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T O THE PURCHASER This manual contains v aluable information about y our ne w King Kutter Mower . It has been carefully prepared to give you helpful suggestions for operating, adjusting, ser- v icing and ordering repair parts. Keep this manual in a convenient place for quick and easy re ference. Study it care fully . Y ou ha ve purchased a de- pend[...]

It is the purchaser and/or opera tor ’ s responsibility to….  Read and understand the information contained in this manual.  O p e r a t e , l u b r i c a t e , a s s e m b l e a n d m a i n t a i n t h e e q u i p m e n t i n a c c o r d a n c e w i t h a l l i n s t r u c t i o n s a n d s a f e t y p r o c e d u r e s i n t h i s m a n[...]

5 CONTENTS ITEM P AGE Safety ......................................................................... 6 Assembly Instructions ................................................ 8 Before Putting Into Service ....................................... 10 Safety T raining ......................................................... 11 Operational Safety ....[...]

S A F E T Y READ AND FOLL OW THE INSTRU C- TIONS I N THIS MANUAL AND ESPE- CIALL Y IN THE SAFETY SECTION. F AILURE T O DO SO CAN RESUL T IN SERIOUS INJUR Y OR DEA TH . T AKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOU T THIS MANUAL IS USED T O CALL YOUR A TTENTION T O INSTRUC- TIONS INVOL VING YOUR PERSON AL SAFETY AND T HE SAFETY OF OTH- ERS. T[...]

E Q U I P M E N T S A F E T Y G U I D E L I N E S  Safety of the operator a nd by stan d ards is one of the m ain concerns in designing and de- veloping a mower. However, e v ery year accidents occur which could have been avoided by a fe w seconds of th ought and a more careful approach to ha n dling equipment. Y ou, the operator, can avoid many[...]

F I N I S H I N G M O W E R A S S E M B L Y I N S T R U C T I O N S S T E P 1 W i t h f i n i s h i n g m o w e r s t i l l i n c r a t e , l a y f l a t o n a l e v e l s u r f a c e . R e m o v e t h e t o p & s i d e s e c t i o n s o f t h e c r a t e , l e a v i n g t h e f i n i s h i n g m o w e r r e s t - i n g o n t h e b o t t o m s [...]

9 Figure B Figure A Figure C[...]

B E F O R E P U T T I N G F I N I S H I N G M O W E R I N T O S E R V I C E ( IMPORT ANT -INSTRUC TIONS PRIOR T O ST AR T UP) SHIPPED WITH OIL IN GEARBOX SHIPPED WITH OUT GREASE IN GRE ASE FITTINGS. UNIT MU ST BE SER VI CED BEFORE U SING. • Use Multi-Purpos e Gear Oil (I.E. S.A.E. 80w/90 or S.A.E . 85w/140 Multi - purpose gear oil) in Gearbox. ?[...]

S A F E T Y T R AI N I N G  Safety is a primary concern in the design and manufacture of our product. Un- fortunately , our efforts to prov ide safe equipment c an be wiped out by a single careless act o f an operator or by s tande r .  In addition to the design and co nfiguration of equipmen t, hazard control and ac- cident prevention are de[...]

P R E P A R T I O N  N e v e r o p e r a t e t h e t r a c t o r a n d m o w e r u n t i l y o u h a v e r e a d a n d c o m p l e t e l y u n d e r - s t a n d t h i s m a n u a l , t h e T r a c t o r O p e r a t o r ’ s M a n u a l , a n d e a c h o f t h e s a f e t y m e s - s a g e s f o u n d o n t h e s a f e t y s i g n s o n t h e t [...]

O P E R A T I O N A L S A F E T Y  The use of this equipm ent is subject to certain hazards that cannot be pro- tected against by the mechanical means or product design. All operators of this equipment must read and understand this entire manual, paying particular attention to safety and op erating instr uctions, prior to using. If t her e is so[...]

O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Never allow the cutting blade to contact such items. Cut ma terial higher at first, allow ing finishi ng mower to clear hidden objects. Never as sume an area is clear . A lw ay s Check!  Alway s stop the tractor , diseng age PTO, set brake, s hut off the trac tor engin e, remove the i[...]

O P E R A T I O N A L S A F E T Y c o n t i n u e d . . .  Pass finishing mower diagonally t hrou gh sharp dips and av oid sharp drops to prevent “hanging up” tractor and finishing mow er . Practice will improve your skills in maneuv ering on r ough terrain. Always cut dow n slopes, nev er a cross the face. Alway s check tractor manual for p[...]

16 A T TA C H I N G T O T R A C T O R W ARNING N e v e r s t a n d b e t w e e n tractor and finishing mow er while backing up tractor to the hitch. S T E P 1 A t t a c h t o t r a c t o r ' s c a t e g o r y 1 t h r e e p o i n t h i t c h a s d e s c r i b e d i n t h e T r a c t o r ' s O p e r a t o r ’ s M a n u a l . WA R N I N G [...]

17 A T TA C H I N G T O T R A C T O R c o n t i n u e d . . . . S T E P 5 Place and hold inn er PTO shaft sectio n next to outer section and ch eck if PT O shaft is too long. Each section should end approx imately 3 in ches short of reaching u-joint shi eld on the opposite section. If the shaft is too long mea s- ure 3 inches ba ck from each u-join[...]

18 S I Z I N G P T O S H A F T S T E P 1 Cutting the PT O sha ft to length . NOTE: Be sure to cut equal length s of each PTO shaft section. Clamp end of PT O shaft in a v ice and cut of f shield where marked. (Figur e 1-A & 1- B) S T E P 2 Using cut section of the shield as a guide cut shaft off the same amount. (Figure 2) STEP 3 Repeat steps 1[...]

19 O P E R A T I N G I N S T R U C T I O N S This mower was designed to CUT LA WN GRASS ONL Y . Use of your finish- ing mow er to cut any material other than lawn grass may damage the mower and void y our warranty . C U T T I N G H E I G H T AD J U S T M E N T T o p r e v e n t b l a d e s f r o m s t r i k i n g t h e g r o u n d y o u r f i n i s[...]

20 F I N I S H I N G M O W E R O P E R A T I O N S T E P 1 Before each use perform the maintenance described in maintenance section (pg# 21) S T E P 2 Read, understand, and follow the information on safety training, preparation, s t art- ing and stopping safety , operational safety , transport safety warning section s of this manual (pages 1 1 thru[...]

21 M A I N T E N A N C E 1). Periodically check and maintain proper gear oil level. 2). Every 8 hours, grea se spindles (3), roller ax le (1), wheel forks (4), wheel ax les (4), PT O shaft univ ersal joints (2), and PT O telescoping surfa ce. NOTE: Use on ly a grade T ype II tube grease. 3). Keep tires infla ted to rated PSI (li sted on tire) at al[...]

22 T O R E P L A C E B E L T : S T E P 1 R e m o v e P T O s h a f t . S T E P 2 R e m o v e t o p c o v e r . S T E P 3 L o o s e n n u t o n a d j u s t m e n t p u l l e y t o a l l o w f o r m o v e m e n t . ( s e e F i g u r e “ D ” ) S T E P 4 L o o s e n n u t o n r i g h t s i d e o f “ L ” b r a c k e t . ( s e e F i g u r e “ D[...]

23 Figure D Figure E[...]

26 M A I N T E N A N C E S A F E T Y  Good maintenan ce is your responsibilit y . Poor m aintenance is an in v itation to trou- ble.  Follow good shop practices.  Keep service area clean and dry  Be sure electrical o utlets and tools are p roperly grounded  Use adequate ligh t for the job at hand.  Make sur e there is plenty venti[...]

27 S A F E T Y S I G N L O C A T I O N S The types of safety signs an d locations on the equipment are show n in the illustra- tion below . Good s afety requires that you familiarize y ours elf with the v arious safety signs, the ty pe of warning and the area, or parti cular function rela ted to that area, that requires y our SAFTY A W ARENESS REME[...]

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33 11 12 MODEL NO. DESCRIPTION SN# XXXXXXXXXX[...]

32 XB FINISHING MOWER[...]

33 Ref. No. Part Name Part Number 5- 1/2’ 1 Top Cover 124684 2 Gearbox Plate 403029 3 Spindle Unit -Spindle 502303 4 Idler Pulley -Single 164090 5 Belt Adjustment Assembly 403682 6 V -Belt * 167108 1 7 Gear Box 184000 8 Main Pulley -Single 165114 9 Bolt 3/4” x 4” w/ nut 502011 10 Sw ivel Link Set 502010 11 CAT. 1 Lift Pin (Pkg. 2) 500001 12 L[...]

34 22" PT O 14 7022 Ref. No. Part Name 147022 1 Roll Pin Kit 50 0 131 2 Male Tube End Yoke 151045 3 Implement End Yoke 151040 4 Female Tube End Yoke 151050 5 Tractor End Yoke 151035 6 Inne r Tube 14 Series 151090 7 Outer Tube 14 Series 151091 8 Cross K it # 4 170015 9 Quick Disconnect Pin 170110 10 Safety Shield BYPY 124310 10 S a fety Shield [...]

35 Blade Spindle Unit Ref. No. Part Name 502303 1 & 2 Bearing Kit - (2) Ball Bearings (6205), (2) Seals (TCM25x52x7TC), (4) Snap Rings 555009 3 Spindle Pulley /w Nut & Key 5 02313 4 Blade Bolt Set (3) /w Washer 502310[...]

36 40 HP GE A RB OX[...]

37 Ref. No. Part Name Gearbox 184000 1 Snap Ring 106138 2 Input Seal (NAK 35 x 54 x 10) 156010 3 Front Cap 129015 4 Front Cap Gasket 124130 5 Snap Ring 131031 6 Snap Ring 131030 7 Bearing (Hoover 208) 155005 8 In put Ge ar 185007 9 Input Shaft 186010 10 Be aring (NSK 6207) 155010 11 Housing 129010 12 Output Shaft 1 85005 13 Spacer - 14 Output Seal [...]

38 B O N D I O L I - ( B Y P Y ) 1). There are 3 white tabs around the cov er as shown in (A in FIG. 1). T ake a screwdriv er and press against the tabs one at a time with downward angular pressure toward the end of shaft marked (B i n FIG. 2). As you are pressing tab grasp cover at point marked (B in FIG . 2 ) and apply pressure agai nst cover in [...]

39 B O N D I O L I C O V E R R E M O V A L F I G U R E - 1 F I G U R E – 2 F I G U R E – 3 F I G U R E – 4 F I G U R E – 5 E U R O C A R D A N S E R I E S 4 C O V E R R E M O VA L L A M A G D A L E N A C O V E R R E M O VA L[...]

40 P T O S H A F T S C O V E R R E M O VAL E U R O C A R D A N S E R I E S 5 1). There are 2 blac k tabs around the cov er as sh ow n in ( B in FIG. 1). T ake a fl at screwdriv er and pry under the tabs one at a time at point (B in FIG. 2) lifting tab over on top of (e -shaped lock). Afte r both tabs are release d you can slide t he locking ring do[...]

41 1. Limited War ranty. King Kutter, Inc. (“ K ing Kutter”), P.O. Box 1200, W in field, Alabama 35594, warran ts t o the original retail purchaser (“Pu rchaser”) that the product t ha t is the subject of this sal e is free from defects in material an d workmanship at the time o f sal e. Under t hi s warranty, Kin g Kutter wil l repair the [...]

42 FIVE YEAR LIMITED GEAR BOX W ARRANTY King Kutter warrants to the original purchaser o f any new King Kutter product equipped with a Gearbox, a Gearbox only limited Five (5) year w arranty, f or non -commercial, non-state, non- municipalities, and non-rental use and for 90 days for commercial non-rental use or a 30-day war- ranty is offered for r[...]

43 King Kutter reserves the right to ask an d inspect all pa rts prior to a warranty decision being made. Inciden- tal expenses such as lubricants and transportation to and from the dealer are not covered by warrant y . It is the original purchaser’s burde n and obligation to maintain proof of purchase, a cop y of which must ac- company any and a[...]