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York DY 048 manual

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  • Page 1

    343615-YTG-B-0308 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE SINGLE P ACKAGE GA S/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DY 036, 048 & 060 3, 4 & 5 NOMINAL TONS 14.00 SEER ® TECHNICAL GUIDE DESCRIPTION YORK Sunline Magnum ™ units are convertible single pack- age air conditioners with a commo n cabin e[...]

  • Page 2

    343615-YTG-B-0308 2 Johnson Controls Unitary Products T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMEN CLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 6 FIELD-INSTALLE[...]

  • Page 3

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 3 PRODUCT NOMENCLA TURE D Y 048 N04 A 2 A AA 2 0 1 2 4 A D = A/C, Single Pkg., R-22 Product Category Airflow D = Direct Drive/Motorized Damper B = Direct Drive/Single Input Economizer A = Direct Drive Product Generation 2 = Second Generation C00 = Cooling Only. Suitable for Field Installed Electr[...]

  • Page 4

    343615-YTG-B-0308 4 Johnson Controls Unitary Products FEA TURES All models are available with a wide variety of factory- mounted options such as stainless steel heat exchangers, electric heaters, phase monito r , convenience outlet, dirty filter switch, disconnect switch, smo ke detectors, and coil guard to make them suitable for almost every appli[...]

  • Page 5

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 5 Gas/Electric Electric/Electric and Heat Pump FIGURE 1 - UNIT CUT A W A Y 3/4 " PVC female condensate drain Knockout for side control entry GFCI convenience outlet Smoke detector Slide-in economizer Economizer hood HACR breaker 20 Gauge aluminized steel tubular heat exchanger Electric heat [...]

  • Page 6

    343615-YTG-B-0308 6 Johnson Controls Unitary Products F ACTOR Y -INST ALLED OPTIONS • SINGLE INPUT ELECTR ONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper assemb ly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system co ntain[...]

  • Page 7

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 7 • ST AINLESS STEEL HEA T EXCHANGER - F or applica- tions in corrosive environments, this option provides a full stainless steel heat exch anger assembly . • ST AINLESS STEEL DRAIN P AN - An optional rust- proof stainless steel drain pan is available to provide years of trouble-free operatio[...]

  • Page 8

    343615-YTG-B-0308 8 Johnson Controls Unitary Products • ENTHALPY ACCESSOR Y CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy . • BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work. • FLUE EXHAUST EXTENSION KIT - In l ocations wit h wind or [...]

  • Page 9

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 9 T AB LE 4: DY036 INDOOR SOUND POWER LEVELS (HORIZONT AL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 80 82 80 82 78 83 81 85 1 2 5 7 6 7 77 6 7 7 8 2 8 38 1 8 2 2 5 0 5 6 5 95 6 6 0 6 0 6 15 8 6 0 5[...]

  • Page 10

    343615-YTG-B-0308 10 Johnson Controls Unitary Products T AB LE 6: DY03 6 IN DOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 78 82 78 82 80 85 80 84 125 70 75 70 74 71 80 71 79 250 55 60 55 60 59 61 58 62 500 47 50 47 50 52[...]

  • Page 11

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 11 T AB LE 8: DY048 INDOOR SOUND POWER LEVELS (HORIZONT AL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 74 97 74 95 77 90 77 90 125 70 86 69 86 73 78 72 77 250 53 58 52 57 60 61 58 61 500 49 55 47 54 [...]

  • Page 12

    343615-YTG-B-0308 12 Johnson Controls Unitary Products T AB LE 10: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 76 95 77 93 80 91 79 91 1 2 5 6 8 8 46 7 8 2 7 6 8 47 3 8 0 2 5 0 5 4 5 75 2 5 6 6 3 6 15 7 5 9 5 0[...]

  • Page 13

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 13 T AB LE 12: DY060 INDOOR SOUND POWER LEVELS (HORIZONT AL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 77 84 77 84 81 85 79 84 12 57 1 7 1 7 2 7 3 7 4 7 5 7 1 7 2 25 05 7 5 8 5 5 5 6 6 6 6 6 6 0 6 1[...]

  • Page 14

    343615-YTG-B-0308 14 Johnson Controls Unitary Products T AB LE 14: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP 63 77 86 79 88 81 86 83 87 125 69 70 70 72 71 73 72 72 250 56 63 56 58 64 72 63 69 500 50 52 48 49 57 [...]

  • Page 15

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 15 T AB LE 16: DY036 COOLING CAP ACITIES (3 TON) Air on Evap- orator Co il T emperatur e of Air on Condenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Cap acity (MBH) 1 Return Dry Bulb (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capa ci ty ([...]

  • Page 16

    343615-YTG-B-0308 16 Johnson Controls Unitary Products T AB LE 17: DY048 COOLING CAP ACITIES (4 TON) Air on Evap- orator Co il T emperatur e of Air on Condenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capacity (MBH) 1 Return Dry Bulb (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capa ci ty (MB[...]

  • Page 17

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 17 T AB LE 18: DY060 COOLING CAP ACITIES (5 TON) Air on Evap- orator Co il T emperatur e of Air on Condenser Coil 75°F 85°F CFM WB (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Cap acity (MBH) 1 Return Dry Bulb (°F) To t a l Cap. 1 (MBH) To t a l 2 Input (kW) Sensible Capa ci ty ([...]

  • Page 18

    343615-YTG-B-0308 18 Johnson Controls Unitary Products T AB LE 19: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION UNIT TONNAGE MOT OR 1 SPEED A V AILABLE EXTERNAL ST A TIC PRESSURE - IWG 2 0.2 0.3 0.4 0. 5 0.6 0.7 0.8 0.9 1.0 CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM W[...]

  • Page 19

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 19 1. Deduct these resistance values from the available external st atic pressure shown i n SUPPL Y AIR BLOWER PERFORMANCE T ables. 2. Add these resistance va lues to the av ailable static resi stance values on SUPP L Y AIR BLOWER PERFORMANCE T ables. 3. The pressure through the economizer is gre[...]

  • Page 20

    343615-YTG-B-0308 20 Johnson Controls Unitary Products T AB LE 23: ELECTRICAL DA T A - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET Size (Tons) Volt Compressors (each) OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) Max Fuse 2 / Breaker 3 Size (Amps ) RLA LRA MCC FLA FLA FLA Model kW St[...]

  • Page 21

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 21 060 (5.0) 208-1-60 28.8 145.0 45.0 2.3 7.6 0.0 None - - - 45.9 50 E05 4.0 1 19.2 45.9 50 E07 5.6 1 26.9 45.9 50 E10 8.0 1 38.5 57.6 60 E15 11.9 2 57.2 81.0 90 E20 15.9 2 76.4 105. 1 110 E30 22.2 2 106.7 142.9 150 230-1-60 28.8 145.0 45.0 2.3 7.6 0.0 None - - - 45.9 50 E05 5.3 1 23.0 45.9 50 E0[...]

  • Page 22

    343615-YTG-B-0308 22 Johnson Controls Unitary Products T AB LE 24: ELECTRICAL DA T A - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET Size (Tons) Volt Compressors (each) OD Fan Motors (each) Supply Blower Motor Pwr Conv Outlet Electric Heat Option MCA 1 (Amps) Max Fuse 2 / Breaker 3 Size (Amps ) RLA LRA MCC FLA FLA FLA Model kW Sta[...]

  • Page 23

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 23 060 (5.0) 208-1-60 28.8 145.0 45.0 2.3 7.6 10.0 None - - - 55.9 60 E05 4.0 1 19.2 55.9 60 E07 5.6 1 26.9 55.9 60 E10 8.0 1 38.5 70.1 80 E15 11.9 2 57.2 93.5 100 E20 15.9 2 76.4 117. 6 125 E30 22.2 2 106.7 155.4 175 230-1-60 28.8 145.0 45.0 2.3 7.6 10.0 None - - - 55.9 60 E05 5.3 1 23.0 55.9 60[...]

  • Page 24

    343615-YTG-B-0308 24 Johnson Controls Unitary Products T ABLE 25: DY PHYSICAL DATA MODELS DY 036 048 060 EV APORA TOR BLOWER Centrifuga l Blower (Di a. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor H P (Direct Drive) 3/4 1 1 EV APORA TOR COIL Rows Deep 3 4 4 Fins Per Inch 13 13 13 Face Area (Ft. 2 ) 5.1 5.1 5.1 CONDENSER F ANS Propeller Di a . (in.)[...]

  • Page 25

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 25 FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING REFER TO THE ELECTRICAL DA T A T ABLES TO SIZE THE DISCONNECT SWITCH, O VERCURRENT PROTEC- TION AND WIRING. RC RH Y1 Y2 W1 W2 G LED 1 LED 2 COM A1 A2 T T B R Y1 Y2 G C X OCC W2 W1 THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFO[...]

  • Page 26

    343615-YTG-B-0308 26 Johnson Controls Unitary Products FIGURE 3 - UNIT DIMENSIONS (3 - 5 TO N COOLING ONL Y/ELECTRIC HEA T ) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEA T) FRONT VIEW[...]

  • Page 27

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 27 FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “A” FIGURE 6 - UNIT WITH FIXED OUTD OOR AIR/MOTORIZED DAMPER RAINHOOD DETAIL “B”[...]

  • Page 28

    343615-YTG-B-0308 28 Johnson Controls Unitary Products FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) FIGURE 8 - DISCONNECT/B LOWER ACCESS LOCA TION T ABLE 28: UTILITIES ENTR Y HOLE OPENIN G SIZE (DIA.) USED FOR A 7/8” KO 1 1. Opening in the bottom to the unit can be located by the side in the insulation. Control Wi ri ng 2 2. Do not remove the 2” knoc[...]

  • Page 29

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 29 FIGURE 9 - TYPICAL APPLICA TIONS[...]

  • Page 30

    343615-YTG-B-0308 30 Johnson Controls Unitary Products FIGURE 10 -FOUR A ND SIX POINT LOADING 44 7 / 8 82 1 / 4 Y X A B C D CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT 44 7 / 8 82 1 / 4 Y X A B C D E F CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT T AB LE 30: DY 4 AND 6 P[...]

  • Page 31

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 31 T ABLE 32: OPERA TING WEIGHTS (LBS.) MO DE L S IZ E 3 TON 4 TO N 5 TO N BASIC UNIT DY (Cooling Onl y) 575 58 5 590 DY (Gas/Electric) N04 615 - - N06 - 635 - N08 635 - 650 N10 - 655 660 D06 625 635 640 D10 645 655 660 OPTIONS Economizer 5 0 Motorized Damp er 26 Electric H eater 5 - 7 kW 18 10 -[...]

  • Page 32

    343615-YTG-B-0308 32 Johnson Controls Unitary Products GUIDE SPECIFICA TIONS GENERAL Units shall be manufactured by Y ork International Unitary Products Group in an ISO 9001 certified facility . Y ork's Sunline Magnum ™ units are convertible single pack- age units. Although the units are primarily designed for curb mounting on a roof, they c[...]

  • Page 33

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 33 Coils: a. Evaporator and condenser coils shall have alumi- num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. S pecial Phenolic coating shall be availab le as a factory option. b. Evaporator and Condenser coils shall be of the direct expansi[...]

  • Page 34

    343615-YTG-B-0308 34 Johnson Controls Unitary Products OPTIONAL OUTDOOR AIR (Shall be made availa ble by either/or): • ELECTRONIC ENTHALPY AUT OMA TIC ECONO- MIZER - Outdoor and return air dampers that are inter- locked and positioned by a fully-modulating, spring return damper actuator . The maximum leakage rate for the outdoor air intake damper[...]

  • Page 35

    343615-YTG-B-0308 Johnson Controls Unitary Produ cts 35[...]

  • Page 36

    Subject to change without notice. Pr inted in U.S.A. 343615-YTG-B-0308 Copyright © 2008 b y Johnson Controls, Inc. All righ ts reserved. Supersedes: 343615-YT G-A-0807 Johnson Controls Un itary Products 5005 York Drive Norman, OK 73069[...]