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Woods Equipment RCC42 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L R OTAR Y CUTTER S RCC42 For Ser ial Num ber 1 162806 and af te r Includes Ser vice and Rep a ir Part s Info rmati on for S erial Numbe r 1 162805 a nd befor e MAN0224 (Rev . 4/19/ 201 1) T este d. Proven. Unbe at able.[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN02 24 (Rev . 7/29/20 05) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A T ION . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN02 24 (Rev . 7/29/200 5) SPECIFICATIONS 3-Poin t Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1 Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1" - 9" Blade S p indle . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

  • Page 6

    6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - V HS01052 Sa fety Vide o  DVD Format - DVD 01052 Safety V ideo Please send me Name: _____ _______ _________ _______ _________ ___ Phone: _______ _________ __ Address: __ ___________ __________ _______ _______ ______ _[...]

  • Page 7

    Safety 7 RCC42 (Rev . 7/29/2005) TRAINING  Saf ety inst ruct ions are impor tan t! Re ad all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate yo ur nearest dealer , chec k the Dealer Locator at www .W oodsEquipm[...]

  • Page 8

    8 Safety RCC42 (Rev . 7/29/2005) (Safety R ules co ntinued from previous page)  Full chain, rubber , or steel band shielding must be inst a lled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property . • I f this machine is not equipped with full chain, rubber , or steel band shieldin[...]

  • Page 9

    Safety 9 RCC42 (Rev . 7/29/2005) equipment for e yes, hair , hands, hearing, and head; and resp irator o r filter mas k wher e appropr iate.  Make sur e att achm ent is pro perl y secured , adjusted, and in good operating condition.  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. [...]

  • Page 10

    10 Safety MAN02 24 (Rev . 5/2/ 2008) 1 - SERIAL NUMBER PL ATE 5 - PN 201 06 RED REFLECTOR 9" MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. 2 - PN 1006682 ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear area of objects that may be t[...]

  • Page 11

    Safe ty 11 MAN022 4 (Rev . 5/2/2008) 9 - PN 10041 14 4 - PN 1006681 BE CAREFUL ! Use a c lea n, da mp clot h to clea n safe ty de cals. Av oid spr aying too cl ose t o decals when using a pressure washer; high-pressu re water can en ter th rough very small scratches or under edg es of decals cau sing them to peel or come of f. Repla cement sa fety [...]

  • Page 12

    12 Operation MAN02 24 (Rev . 9/30/200 5) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . T he operat or must be properl y trained. Operators s houl d be fami liar wi th the cutter , th e tracto r , and all safety practi ces before s tarting op eration. Read the safety rules and safety de cals on pages 3 to 7. This s[...]

  • Page 13

    Operation 13 MAN022 4 (Rev . 9/30/200 5) INSTALLATION AND REMOVAL OF DRI VELINE (T RACTOR PT O) T o Install: Pull loc king collar back and a t the sam e time p ush drivel ine on to tra ctor PTO shaft until lock ing de vic e engage s. To R e m o v e : Hold dri veline in po sitio n, pul l lock ing co llar b ack, an d slide dr iveli ne off tractor PT [...]

  • Page 14

    14 Operation MAN02 24 (Rev . 9/30/200 5) Figure 3 . T op L ink Adjus tment Figure 4 . 3-Point Arms & T op L ink Attached to Cutte r QUICK HITCH ATT AC HMENT (FIGURE 5) 1. Remove nu t and w asher fr om hitc h pin and lower A-fram e bars to the se cond m ountin g hole . 2. Attach ope n end of floa ting li nk (3) t o the A- frame bars (5) . Attach[...]

  • Page 15

    Operation 15 MAN022 4 (Rev . 9/30/200 5) Normally , groun d speed w ill ran ge from 2 to 5 mph. T all, d ense m aterial shou ld be cut at a low sp eed; thin, medi um-heig ht materi al can be c ut at a faster ground s peed. 4. Always oper ate trac tor PTO at 540 RPM to maintain pro per blade s peed and to produ ce a clean c ut. 5. Under c ertain con[...]

  • Page 16

    16 Owner Service MAN022 4 (Rev . 7/29/2 005) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m e chan ical ski lls. If yo u need help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons aw[...]

  • Page 17

    Owner Service 17 MAN022 4 (Rev . 7/29/200 5) Figure 7 . Jackstand P lacemen t and Lu bricati on Poi nts SER V ICING BLADES Removing Blades 1. Disconn ect drivel ine fr om trac tor PTO. 2. Raise cu tter and b lock s ecurely (see F igure 7). 3. Open blad e acce ss co ver a nd align cr ossbar (43) with blad e acces s ho le in th e cut ter fram e. Rem [...]

  • Page 18

    18 Owner Service MAN022 4 (Rev . 7/29/2 005) Sharpeni ng Blades NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs. Un balanced blad es will cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen bot[...]

  • Page 19

    Owner Service 19 MAN022 4 (Rev . 7/29/200 5) 4. Hold clutc h hub (3) sol id and turn s haft to make sure clut ch sl ips. 5. If clutch doe s not slip fre ely , disass emble an d clean the thrus t plate face s (4), flange y oke (1) , and clutch hub (3). 6. Reas semble clu tch. 7. T igh ten sp ring (5 ) until i t is agai nst the thrust p late (4) of t[...]

  • Page 20

    20 Owner Service MAN022 4 (Rev . 7/29/2 005) REPLACING SHEAR BOL TS NOTICE ■ Always use ap proved 1/2" NC x 3" grade 2 shear bol t as a repla cement part. Using a harde ned bolt or shear pin may result in damage to driveline or gearbox. 1. Remove driveli ne shield bell (1). 2. Remove da maged she ar bolt ( 7). 3. Rotate driveli ne to al[...]

  • Page 21

    T roubleshooting 21 MAN022 4 (Rev . 7/29/200 5) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass c ut lower in center of swat h than at edg e Height of c utter lo wer at rear or front Adju st cutter heigh t and at titude so that c utter rear and front are within 1/2 " of s ame heigh t. See instruc tions . S treak ing c[...]

  • Page 22

    22 Dealer Service MAN02 24 (Rev . 7/29/200 5) DEALER SER VICE The information in this section is written for dealer service personnel. The rep air described here requires special skills and too ls. If your shop is not properly equipped or your mechanics are no t prop- erly trained in t his type of repair , you may be time and money ahead to r eplac[...]

  • Page 23

    Dealer Service 23 MAN0224 (Rev . 7/29/2005 ) SEAL REP AIR (ON FLA T TOP , GEARBOX S/N 1 162805 AND BEFORE) (Figure 12) V ertical Sha ft Se al Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (27) a nd si phon g ear lub e from housing throug h this op ening. 3. Remo ve cros sbar (see Crossb ar Removal [...]

  • Page 24

    24 Dealer Service MAN02 24 (Rev . 7/29/200 5) Reassembl e Gearbox 1. Clean hou sing, paying spec ific at tention to ar eas wher e gasket s will be insta lled. 2. W a sh hous ing and al l comp onents thorough ly . Select a c lean area for gearbox assembl y . Replace all sea ls, bear ings, a nd gas kets. All parts m ust be clean an d ligh tly oile d [...]

  • Page 25

    Dealer Service 25 MAN0224 (Rev . 7/29/2005 ) Figure 12 . Gearbox Assem bly (F lat T op) 1. Crown gear 2. Gearbo x hous ing 3. Input shaft 4. Outp ut sha ft 5. Gear pini on 6. Bea rin g 7. Bea rin g 8. Bea rin g 9. Ball bea ring 6207 10. Internal retainer r ing 1 1 . C otter pin 12. Snap ring 13. Snap ring 14. S pace r 35.3 x 48.25 15. Shim kit 16. [...]

  • Page 26

    26 Dealer Service MAN02 24 (Rev . 7/29/200 5) SEAL REP AIR (ON CAST/CROWN T OP GEARBOX - S/N 1 162806 A ND ABOVE ON LY) (Figure 13 ) V ertical Sha ft Se al Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plu g (9) an d siphon gear lub e from housing throug h this op ening. 3. Remo ve cros sbar (see Crossb[...]

  • Page 27

    Dealer Service 27 MAN0224 (Rev . 7/29/2005 ) GEARBOX REP AIR (ON CAST/CROWN T OP GEARBOX - S/N 1 162806 A ND ABOVE ON LY) (Figure 13) NOTE: Repair t o this gearbox is limite d to r eplacin g bearing s, seals, and gask ets. Replac ing gea rs, shafts, and a housin g is not co st effective . Purchas ing a co m- plete gear box is more econo mical. NOTE[...]

  • Page 28

    28 Dealer Service MAN02 24 (Rev . 7/29/200 5) 13. Slide in put se al (4) onto inpu t shaft (5) a nd pre ss into hous ing fl ush with front usi ng a tube of corr ect diameter . B e car eful not to damag e sea l lip. 14. Check g earbox housing for leak s by p lugging all holes ex cept on e. Apply 4 psi comp ressed a ir and immers e the gear box in wa[...]

  • Page 29

    Dealer Service 29 MAN0224 (Rev . 7/29/2005 ) Crossbar Inst allation 1. Usi ng em ery clot h (220 o r fi ner) , remove sur f ace rust , Loct ite ® , and f oreign m aterial from hub, splined gear box vert ical s haft, a nd cro ssba r as shown in Figu re 16. Figure 16 . T ypi cal C rossbar Asse mbly Refer to Figure 17 2. Install cr ossbar ( 2) on spl[...]

  • Page 30

    30 Dealer Service MAN02 24 (Rev . 7/29/200 5) 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Figure 20 . Figure 20 . Remov e Bearing Cu ps 3. Clamp cup in vise a s shown i n Figur e 21 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 & Step 3[...]

  • Page 31

    Dealer Service 31 MAN0224 (Rev . 7/29/2005 ) NOTES[...]

  • Page 32

    32 Assembly MAN0224 (Rev . 9/30/2005) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . If shoul d be deli vered to t he owner complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions. Comple te chec k lists on page 30 whe n you hav e complete d t[...]

  • Page 33

    Assembly 33 MAN022 4 (Rev . 9/30/200 5) Figu re 24 . RCC42 S hipping Configu ration an d Assem bled Un it Figu re 25 . Shear Bolt D rivel ine Assemb ly Inst all Slip Clutch Driveline NOTICE ■ A grade 8 bol t must be used to att ach clut ch driveline to gearbox . NOTE: A new slip clutch, or one tha t has been in storage over the wi nter , may seiz[...]

  • Page 34

    34 Assembly MAN0224 (Rev . 9/30/2005) 5. Align th e ho les in the d rive line sl ip c lutch and gearbox input s haft. Install and tighte n bolt (5) an d nut (6). 6. Lubrica te rear driv eline half and install fron t drivel ine ha lf. Figure 26 . Opti onal Sli p Clutch D riveli ne Asse mbly Shorte n Driveline for S pecific T ractor NOTE: Kubota BX t[...]

  • Page 35

    Assembly 35 MAN022 4 (Rev . 9/30/200 5) 9. Repeat ste p 8 for other hal f of driv e. 10. File and c lean cut ends o f the bo th dri ve halves . Fill Gearbox Oil NOTICE ■ Gearbox is not filled at the factory . Pr ior to delivery to custo mer , make sure g earbox is fill ed only half-full with 8 0W or 90W API GL-4 or GL-5 gear lube. U se sid e plug[...]

  • Page 36

    36 Dealer Check Lists MAN0224 (Rev . 7/29/2005) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S RE SPONS IBILITY) NOTICE ■ Gearbox wa s not filled at the factor y . It must be serviced before ope rating cutt er . (See Gea rbox Oil Fill, page 29.) Failure to s ervice w ill result i n dam- age to gearbox. Inspect cutter thoroughl y after[...]

  • Page 37

    Part s 37 MAN022 4 (Rev . 7/29/ 2005) P ARTS INDEX RCC42 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 RCC42 ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 GEARBOX ASS EMBL Y (FLAT TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 GEARBOX ASS EMBLY PARTS LIS[...]

  • Page 38

    38 Part s MAN0224 (Rev . 7/29/2005) RCC42 ASSEMBLY (Rev . 4/19/201 1)[...]

  • Page 39

    Part s 39 MAN022 4 (Rev . 7/29/ 2005) RCC42 P ART S LIST Notes: Un its with Seria l Numbe r 997812 and prior include tail wheel wi th fabr icated s teel h ub. Units with Se rial Num ber 9 97813 a nd after incl ude tail wheel with cast iron hub . Item 18 ( 4 x 15 Notat tire/whee l) in clude cast ir on hub. R E F P ART QTY DESCRIPTION 2 1007290 1 T a[...]

  • Page 40

    40 Part s MAN0224 (Rev . 7/29/2005) GEARBOX ASSEMBLY (FLAT TOP) (Rev . 4/4/201 1)[...]

  • Page 41

    Part s 41 MAN022 4 (Rev . 7/29/ 2005) GEARBOX ASSEMBLY P ART S LIST (FLAT TOP) R E F P ART QTY DESCRIPTION A 58800 1 Gearbox repai r asy - S/N 1 162805 & prio r B 1005510 1 Gearbox rep air kit (i ncludes items 6, 7, 8, 10, 1 1, 12, 1 3, 18, & 19) 1 57458 1 Gear crown 2 5T M5.3 2 NS 1 Gearbox h ousing 3 57464 1 Input shaf t 1-3/8 smo oth sha[...]

  • Page 42

    42 Part s MAN0224 (Rev . 7/29/2005) GEARBOX ASSEMBLY (CAST/CROWN T OP) R E F P ART QTY DESCRIPTION A 1032587 1 G earbox re pair assemb ly - S/N 1 162806 & af ter 1 ----- 1 Housing 2 10196 32 1 Insp ection c over 3 ----- 1 22 T ooth ge ar 4 10183 27 1 Input seal 5 ----- 1 Input sh aft 6 ----- 1 Retain i ng ring 7 ----- 1 Gear sp acer 8 ----- 1 R[...]

  • Page 43

    Part s 43 MAN022 4 (Rev . 7/29/ 2005) RCC42 SHEAR BOLT DRIVELINE (TWO LOBE) (W ALTERSC HEID) R E F P ART QTY DESCRIPTION A 405 54 1 Complete 54 0 driveline ass embly (shearbo lt) 1 40571 1 Y oke, 1-3/8-6 SP (compl ete with lock colla r) 2 154 2 Cross an d beari ng kit 3 40775 2 S pring pin 10 mm x 65 mm (Pkg. of 10) 4 40572 1 Inboard yoke (m ale dr[...]

  • Page 44

    44 Part s MAN0224 (Rev . 7/29/2005) RCC42 ST ANDA RD DRIVELINE (COMER) R E F P ART QTY DESCRIPTION A 1009 509 1 Complete d riveline as sembl y 1 1001300 2 Com plete collar yo ke C12 1-3/8 - 6 2 38478 2 Cross and bearing kit 3 1019442 1 Ou ter cone fix ring 4 30922 6 Protection fixin g screw 5 1019444 1 Inn er cone fi x ring 6 30917 2 Chain shei ld [...]

  • Page 45

    Part s 45 MAN022 4 (Rev . 7/29/ 2005) RCC42 SLIP CLUTCH DRI VELINE (OPTIONAL) (W ALTERSC HEID) R E F P ART QTY DESCRIPTION 1005782 1 Compl ete 540 driv eline ass embly 1 40571 1 Y oke 1-3/8 - 6 spli ne 2 154 2 Cross & be aring kit 3 40775 2 S pring pin 10 x 65 4 40572 1 Inboard yoke 5 40583 1 Inner profile 6 40592 1 Outer profil e 7 40573 1 Inb[...]

  • Page 46

    46 Part s MAN0224 (Rev . 7/29/2005) RCC42 SLIP CLUTCH DRIVEL INE (OPTIONAL) (COMER) R E F P ART QTY DESCRIPTION A 1020902 1 Compl ete driveline a s sembly 1 1001300 2 Compl ete co llar yok e C12 1-3 /8 - 6 2 38478 2 Cross and be aring kit 3 1019442 1 Outer c one fix ring 4 30922 6 Protection fi xing screw 5 1019444 1 Inner cone fix rin g 6 30917 2 [...]

  • Page 47

    Part s 47 MAN022 4 (Rev . 7/29/ 2005) FRONT & REAR CHAIN SHIELDING (OPTION AL) R E F P ART QTY DESCRIPTION 1 1007270 1 Right front chain plate 42" 2 1007271 1 Lef t front chain plate 42" 3 1007272 1 Right rear cha i n plate 42" 4 1007273 1 Lef t rear c hain pla te 42" 5 1003638 2 Pin, 10 to 12 chains 6 1003642 2 Pin, 16 to 1[...]

  • Page 48

    48 Appendix Bolt T orque & Size Chart s (Rev . 8/14/2002) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must alwa y s be re place d with the s ame grade as spec ified in t he manual par ts lis t. Always use the proper[...]

  • Page 49

    Appendix 49 Bolt T orque & Siz e Charts (Rev . 8/14/02) BOLT SIZE CHART NOT E: Cha r t sh ows bolt thre ad sizes a nd corres pondin g head (wrench ) sizes for standard S AE and m etr ic bol ts. 5/16 3/ 8 1/2 5/ 8 3/4 7/ 8 SAE Bolt Thread Sizes MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread Sizes 8 MM 1 8 MM 14MM 12MM 10MM 16MM [...]

  • Page 50

    50 Index MAN0224 (Rev . 7/29/2005) INDEX A Assembly Assem ble Cu tter 32 Dealer Set- up Inst ructio ns 32 Fill Gearbox Oi l 35 Install O ptio nal Chain Shiel ding 35 Rear Drive line Ins tallat ion 32 Shear B olt Driv eline 32 Slip C lutc h Driv elin e 33 Shorten Driv eline 34 D Dealer Che ck List s Check List s Delivery (Dealer ’s Respo nsibili t[...]

  • Page 51

    F-3079 (Rev . 2/14/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 610 61 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipmen t.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch a[...]

  • Page 52

    F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles ) W oods Equipm ent Company ( “WOODS”) w arrants this prod uct to be free from defect in mate rial and workmansh ip for a period of nin ety (90) days from the date of deli very of the prod u[...]