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Woods Equipment BW180XHDQ manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0963 (Rev . 2/16/ 2012) ® BW180XHD BW180XHDQ BW126XHD BW126XHDQ[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/5/ 201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]

  • Page 3

    Introduction 3 MAN 096 3 (2/ 16/ 201 2) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN09 63 (2/16/2012) SPECIFICATIONS BW180XHD / BW180XHDQ BW126XHD / BW126XHDQ Cutting H eight ( V aries with tir e selectio n) . . . . . . . . . . . . . . . . . . . 1" - 15" 1" - 15" Cutting W idth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180" (15 ’) 126" (10. 5?[...]

  • Page 5

    Safe ty 5 Safety V ideo Order Fo rm (8/2/200 5) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures[...]

  • Page 6

    6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - V HS01052 Sa fety Vide o  DVD Format - D VD01052 Safety Vid eo Please send me Name: _______ ____________ ___________ __________ Phone: _______ _________ __ Address: __ _______ ___________ ____________ _____ ______ ____[...]

  • Page 7

    Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety i nstru ctio ns ar e impo rt ant! Re ad all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lac[...]

  • Page 8

    8 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued fr om previous p age)  Make sure driv eline guard tether chain s are att ached to the trac tor and equip ment as shown in the p amphlet tha t accomp anies the driv eline. Replace if damaged or broken. Check th at driveline guards rotate freely on drive line before putting equipment [...]

  • Page 9

    Safety 9 BW180_ SR (Rev . 12/10/2007 )  Do not opera te or transport equipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay c lear of all moving part s.  Always comp ly with all state and local[...]

  • Page 10

    10 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued fr om previous p age)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Make cert ain all movem ent o f equ ipmen t com - ponents has stop ped befo re appr oachin g for ser - vice.  Frequently check blades. They shoul[...]

  • Page 11

    Safe ty 11 MAN09 63 (2/16/2012 ) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spraying to o close to decal s when using a pres sure washer; high-pressure water ca n ent er through ve ry small scra tches or und er edges of decals causing th em to [...]

  • Page 12

    12 Safety MAN0963 (2/16/2012 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before workin[...]

  • Page 13

    Safety 13 MAN09 63 (2/16/2012 ) SAFETY & INSTR UCTIONA L DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r[...]

  • Page 14

    14 Operation MAN0963 (2/16/2012 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f th[...]

  • Page 15

    Operation 15 MAN09 63 (2/16/2012 ) Hydraulic Connection 1. Inspect h ydrauli c hos es to ensur e they ar e in goo d conditio n. 2. Clean the f ittings bef ore co nnecting th em to the tractor hy drau lic po rts. 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose sl [...]

  • Page 16

    16 Operation MAN0963 (2/16/2012 ) TRACTOR OPERA TION Use care when op erating around tr ee l imbs and other low objec ts. Avoid bein g knocked off trac tor and be ing injure d. Onl y use a trac tor with a Roll Over Prot ectio n S truct ure (ROPS ) and sea t belt. Secur ely fas ten s eat bel t. The cutter i s operate d with trac tor contr ols. Enga [...]

  • Page 17

    Operation 17 MAN09 63 (2/16/2012 ) TRANSPORTING  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or cr ushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.  Always rai se unit an d install transport [...]

  • Page 18

    18 Operation MAN0963 (2/16/2012 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on level , sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in[...]

  • Page 19

    Owner Service 19 MAN096 3 (2/16/20 12) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echanic al skills. I f you n eed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away fro[...]

  • Page 20

    20 Owner Service MAN09 63 (2/16/2012) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or un usual co ndi[...]

  • Page 21

    Owner Service 21 MAN096 3 (2/16/20 12) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage[...]

  • Page 22

    22 Owner Service MAN09 63 (2/16/2012) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbalan ced bla des will cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla de[...]

  • Page 23

    Owner Service 23 MAN096 3 (2/16/20 12) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s coul d injure people or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes w[...]

  • Page 24

    24 T roubleshooting MAN09 63 (2/16/2012) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Does not cut Du ll blades Shar pen blad es. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when P[...]

  • Page 25

    Dealer Service 25 MAN096 3 (2/16/20 12) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahea[...]

  • Page 26

    26 Dealer Service MAN09 63 (2/16/2012) V ertical Shaf t Seal Replac ement Refe r to Figu re 12, p age 28. 1. Disconn ect and r emove t he dr iveline from the gearbox . 2. Remo ve dip stick brea ther assembl y (30) and siphon gea r lube from ho using through this openin g. 3. Remove c rossbar (see page 36). 4. Remove re taining ring ( 33) and out pu[...]

  • Page 27

    Dealer Service 27 MAN096 3 (2/16/20 12) 14. Inspect h ousing an d caps for c racks or other damage. Gearbox Ass embly Refer to Figure 12. 1. Clean hou sing, paying spec ific at tention to ar eas where gas kets will be i nstalled. 2. W a sh hous ing and al l componen ts thorough ly . Select a c lean area for gearbox assembl y . Re place all sea ls, [...]

  • Page 28

    28 Dealer Service MAN09 63 (2/16/2012) Figure 12 . S tyle A Gear box 2. 10 mm Lo ck washe r 3. M 10 x 1 .5P x 3 0 HHCS 4. Input cap 5. Input shaft 6. Input oil seal 7. Input cap gask et .10 mm 8. Input cap gask et .25 mm 9. S him .3 0 mm 10. S him .4 0 mm 1 1. Shim .5 0 mm 12. Bearing a ssembl y (cup & c one) 13. 3 /16 x 3 Cotter pi n 14. M36 C[...]

  • Page 29

    Dealer Service 29 MAN096 3 (2/16/20 12) GEARBOX MAINTENANCE - STYLE B NOTE: Read this enti re secti on (pages 2 9- 31) before starting any repair . Many steps are de penden t on eac h other . Se e parts list on pages 62 thru 65 t o determin e gearbox style. Style "A" has a c rowned to p. S tyle"B" has a fla t top. 1. Fill gearb [...]

  • Page 30

    30 Dealer Service MAN09 63 (2/16/2012) GEARBOX REP AIR - S TYLE B Gearbox Removal From Cutter NOTE: Gearbox is heav y: do not attem pt to move wi th- out mecha nical assistance. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove c otter pi n and nut fr om ver tical sha ft and remove cross bar (se e page 36) . 3. Remove the[...]

  • Page 31

    Dealer Service 31 MAN096 3 (2/16/20 12) 16. Check that the gea r backla sh is betw een 0.006" and 0.016" . Y ou sh ould not h ave to adjust th e backlash. 17. Press in input oi l sea l (19), using tube of cor rect diameter . Be careful not to damag e seal lip. 18. Press oi l cap (20) o n to cov er the rear o f housing , using a t ube of t[...]

  • Page 32

    32 Dealer Service MAN09 63 (2/16/2012) SPLITTER GEARBOX REP AIR - STYLE A Refer to Figure 15, p age 33. See pages 60 and 61 to deter mine gearbo x styl e. S tyl e "A" has removabl e shaf t covers. S tyle "B" has a top cove r . Spli tter Gearbox Removal From C utter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Re[...]

  • Page 33

    Dealer Service 33 MAN096 3 (2/16/20 12) Sp litter Gea rbox Inspection 1. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erif y gearbox does not le ak. NOTE: Excessiv e air pres sure will dam age se als. 2. Remove ge arbox from water and dry off. 3. Remove [...]

  • Page 34

    34 Dealer Service MAN09 63 (2/16/2012) SPLITTER GEARBOX REP AIR - S TYLE B Refe r to Figu re 16, p age 35. See pages 60 and 61 to deter mine gear box styl e. S tyl e "A" has removabl e shaf t covers. S tyle "B" has a top cove r . Spli tter Gearbox Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. [...]

  • Page 35

    Dealer Service 35 MAN096 3 (2/16/20 12) 17. Check ge ar backla sh, back lash sh ould b e betwee n 0.006" and 0.016". Y ou should no t have to adjust for ba ckl ash. 18. Place s eal (3) over shaft and pres s into ho usin g using a tube of the same diamete r . Seal s hould be flush wi th housin g when p roperl y installe d. Repea t process [...]

  • Page 36

    36 Dealer Service MAN09 63 (2/16/2012) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Figure 18 ) or a smal l hydrauli c jack to remove the cr ossbar . 2. Remove bl ades from cr ossbar as show[...]

  • Page 37

    Dealer Service 37 MAN096 3 (2/16/20 12) NOTE: Hy drauli c jac k will not op erate if tipped more than 90°. Use care t o pr event bendin g cros sbar du ring remova l. Crossbar Inst allation 1. Usi ng em ery c loth (220 or fi ner), re move sur face rust, Loct ite ® and foreig n material f rom hub, splined gearb ox ver tical sh aft, and crossbar . R[...]

  • Page 38

    38 Dealer Service MAN09 63 (2/16/2012) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 24 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 24 . U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess i[...]

  • Page 39

    Assem bly 39 MAN096 3 (2/16/20 12) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It shoul d be deli vered to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be[...]

  • Page 40

    40 Assembly MAN09 63 (2/16/2012) Inst all Height Adjustment Cylinder Refer to Figur e 28. 1. Attach bas e end of cylinde r (45 ) to the sp ring a rm (43) usin g clevi s pin ( 54) and tw o cotte r pins (62 ). 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (46) o ver cylinde r rod c levis. 3. Positio n cyl inder r od and transpo rt lo[...]

  • Page 41

    Assem bly 41 MAN096 3 (2/16/20 12) Inst all Wheel and Hub 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (83) and flanged l ock nut ( 88). 3. Att ach wheel to hub using five lug nu ts. Inst all the chamf ered side o f the l ug nut toward the in side for steel rim fo r pneumati[...]

  • Page 42

    42 Assembly MAN09 63 (2/16/2012) Inst all 3-Joint Drive (540 RP M Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . A fter con- firming all s peeds ma tch, r emove a[...]

  • Page 43

    Assem bly 43 MAN096 3 (2/16/20 12) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . A fter con- firming all s peeds ma tch, r emove and di scar[...]

  • Page 44

    44 Assembly MAN09 63 (2/16/2012) 2. Slide spac er (53) and lock- up bar ( 16) over cl evis pin (18 ) on bac k side of cy linder lug & s ecure with wash er (1 08) and cotter pi ns (62). 3. Attach base en d of wing c ylinder (4) to c ylinder links ( 19 & 20) usin g clevis pin (54) and cotter pins (62). 4. Remove p lug from bas e end of hydr a[...]

  • Page 45

    Assem bly 45 MAN096 3 (2/16/20 12) Inst all Wing Wheel Y oke Adjustment Link  Use a suitable lif tin g devic e of sufficient capac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Le ave li fting device attache d for adde d supp o[...]

  • Page 46

    46 Assembly MAN09 63 (2/16/2012) Inst all Chain or Belt Shielding  Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ithin 300 fee[...]

  • Page 47

    Assem bly 47 MAN096 3 (2/16/20 12) Figure 40 . Chain S hield ing Installa tion - Right Wi ng Show n 6. Fron t wing c hain pla te, inne r 7. Fr ont wing c hain p late, mid dle 8. Fron t wing c hain pla te, outer 9. Rear wing chain pl ate 15. 5/16 Chain - 4 - link 17. 5/16 Chain - 6 - link 19. 1/2 NC x 1- 1/2 Carria ge bolt 21. 1/2 NC Fla nge lo ck n[...]

  • Page 48

    48 Assembly MAN09 63 (2/16/2012) Figure 41 . Belt S hield ing Ins tallation - Center Sectio n Figure 42 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t right belt shi eld plat e 3. Fron t lef t belt s hield plate 7. Bent link, .25 x 1.72 x 13.00 8. Bent link, .25 x 9.25 x 9.50 9. Rubber shie ld, .25 x 8.7[...]

  • Page 49

    Assem bly 49 MAN096 3 (2/16/20 12) Fig ure 43 . Counte rweight In stallation BW126XHD and BW 126XHDL Counterweight Inst allation ■ The offse t model is unst able without adequate counterweight. Use counterweight bo x loaded with 750 lbs. of s teel.  Use a suitable lif tin g devic e of sufficient capac- ity . Use adequate personnel to handle he[...]

  • Page 50

    50 Assembly MAN09 63 (2/16/2012) 2. Place brac e (2) inside the front corner of the weigh t box (1) and secure with t wo cap screw s (10), tw o flat washer s (12), and tw o lock nu ts (14). 3. Align m ountin g plate (4) wi th slots of rear o f weigh t box. Secure wit h two cap screws (10), two fla t washers ( 12), an d two l ock nuts (1 4). Do no t[...]

  • Page 51

    Dealer Check List s 51 MAN0963 (2/16/2012 ) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPON SIBILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is f[...]

  • Page 52

    52 Notes MAN09 63 (2/16/2012) NOTES[...]

  • Page 53

    Part s 53 MAN096 3 (2/16/20 12) P AR TS INDEX BA T W I N G ® Rotar y Cutter BW180XHD, BW180 XHDQ BW126XHD, BW126 XHDQ MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 54 -55 (REAR SECTIO N) .... ............. ............. ............ ............. .. 56 -57 WING ASSE MBLY .................. .....[...]

  • Page 54

    54 Part s MAN09 63 (2/16/20 12) MAIN FRAME ASSEMB LY (FR ONT SECTION)[...]

  • Page 55

    Part s 55 MAN096 3 (2/16/20 12) MAIN FRAME ASSEMB L Y (FRONT SE CTION) REF P ART QTY DESC RIPTIO N 1 19160KT 1 Bl ade kit, CCW 2 ----- 1 Gea rbox ( see pag es 62 - 65 ) 3 1034927 1 Drive line com plete, 134 0, 1.75-20 6.0 w/ clutch ( see p age 67 ) 4 ----- 1 S plitter gearbox (see pa ges 60 - 61 ) 5 1021 1 03 1 CV Driv e - 540 RPM (see p age 70) 5 [...]

  • Page 56

    56 Part s MAN09 63 (2/16/20 12) MAIN FRAME ASSEMBL Y (REAR SECTION)[...]

  • Page 57

    Part s 57 MAN096 3 (2/16/20 12) MAIN FRAME ASSEMBL Y (REAR SECTION) R E F P ART QTY DESCRIPTION 2 10171 50 2 Solid wheel arm -or- 2 ------- 2 S pring whee l arm (see p age 66) 6 10034 91 2 Attitude rod 15 1003495 2 Hinge pin 42 1033480 1 Cente r wheel y oke 43 1027305 1 S pring arm 44 19710 1 Compr ession spri ng 3.25 x .69 x 9.5 45 10475 1 Hydraul[...]

  • Page 58

    58 Part s MAN09 63 (2/16/20 12) WING ASSEM BL Y[...]

  • Page 59

    Part s 59 MAN096 3 (2/16/20 12) WING ASSEM BL Y R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade kit, CCW (Rig ht wing) - or - 1 19161KT 1 Blade kit, CW (Le ft wing) 2 ----- 1 Gearbox ( see pag e 62 - 65 ) 3 10349 27 1 Drive line com plete 134 0, 47.6 x 68.1 ( see p age 71 ) 4 1031 166 1 Hydrauli c cylin der 3 x 10 ( see p age 77) 5 102 7448 1 Wi ng w[...]

  • Page 60

    60 Part s MAN09 63 (2/16/20 12) STYLE - A S PLITTER GEARBOX ASSEMBLY R E F P ART PART QTY DESCRIPTION 540 RPM 1000 RPM 1 1034939 1034940 - Complete s plitter gea rbox 2 215 42 21542 24 10 mm Lock wash er 3 307201 307201 24 M1 0-1.5 x 30 HHCS 4 10196 13 1019613 1 Input cap 5 10195 75 1019575 1 Input shaf t 6 1019589 1019589 2 Inpu t oil seal 7 10195[...]

  • Page 61

    Part s 61 MAN096 3 (2/16/20 12) STYLE - B SPLITTER GEARBO X ASSEMBL Y R E F P ART P ART QTY DES CRIP TION 540 RPM 1000 RPM 1 1031 185 1031 186 - Complete sp litter gearbox 2 3941 1 3941 1 6 Bearing 3 ------- ------- 1 Housing 4 1031 175 1031 175 4 Oil seal, 45 mm x 85 mm x 10 mm 5 1002494 1002494 6 Snap ring 85 mm dia 6 5747 1 57471 6 Shim 7 1031 1[...]

  • Page 62

    62 Part s MAN09 63 (2/16/20 12) STYLE - A WING & CENTER GEARBOX ASSEMBLY[...]

  • Page 63

    Part s 63 MAN096 3 (2/16/20 12) STYLE - A WING & CENTER GEARBOX ASSEMBLY PART S LIST Center REF Q TY 540 RPM 1000 RPM RIGHT WING LEFT W ING DESCRIPTION A 1 1034943 1034942 1034941 1034944 Comple te gearbox 1 18 21542 21542 21542 21542 10 mm Lock washer 2 12 30 7201 307201 307201 307201 M 10 x 1.5P x 30 mm HHCS 3 1 1019614 1019614 1019614 101961[...]

  • Page 64

    64 Part s MAN09 63 (2/16/20 12) STYLE - B WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 65

    Part s 65 MAN096 3 (2/16/20 12) STYLE - B W ING & CE NTER GEARBO X ASSEMBL Y PAR TS LIST Center REF Q TY 540 RPM 1000 RPM RIGHT WING LEFT W ING DESCRIPTION A 1 58807 1031 169 1031 168 58808 Complete g earbox 1 1 57445 1031 164 57446 57446 Gear crown 2 1 ----- ----- ----- ----- Housing 3 1 57450 57450 57450 57450 Input sha ft 4 1 57454 57454 574[...]

  • Page 66

    66 Part s MAN09 63 (2/16/20 12) 1" SPRING WHEEL YOKE ASSEMBLY (OPTIONAL) N O T E : T i g h t e n i t e m s 1 7 & 1 9 t o a c h i e v e 8 - 5 / 1 6 " s p r i n g l e n g t h ( 1 0 ) . R E F PART QTY DESCRIPTION 1 1017140 1 Center wheel y oke arm 2 1024109 2 Center spring wheel yok e arm 3 1023174 1 Wing spring wheel yoke arm (for Right[...]

  • Page 67

    Part s 67 MAN096 3 (2/16/20 12) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 1 10191 06 - C omplete center drive as sembly 2 1019107 1 Y oke, 1-3/4, 2 0 spline 3 38352 2 Cross & be aring kit 4 1019108 1 Double yok e 5 10164 84 1 Friction clutch 2 400 1-3/ 4, 20 sp line (incl ude s item s 6 th ro ugh 17 ) 6 1016489 1 Flange yok e 7 5743[...]

  • Page 68

    68 Part s MAN09 63 (2/16/20 12) BW180X & BW126X FRO NT DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 Complete 54 0 rpm (6-sp line) 1 40563 1 Y oke 1-3/ 8, 6-sp line (540 rpm) 2 40566 2 Cross & beari ng 3 40751 2 Inboard yok e 4 40753 1 Outer pr ofile 5 40765 2 S pring pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-spli ne I.C. 8 [...]

  • Page 69

    Part s 69 MAN096 3 (2/16/20 12) BW180X & BW126X REAR DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Complete rea r drive as sembly 1 1004957 1 Y oke, 1-3/4, 2 0 spline 2 40566 1 Cross an d bearing 3 1003471 1 Inboard yoke 4 1004958 1 Inner profile 5 40765 1 S pring pin 10 x 90 6 10299 36 1 S tub shaft 7 40766 2 Bearing ring[...]

  • Page 70

    70 Part s MAN09 63 (2/16/20 12) 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 1 03 1 Com ple te C V dri ve ( 540 RPM ) A 1 021 1 04 1 Com ple te C V dri ve ( 1000 R PM ) 1 19851 1 Slide lock repai r kit 2 103310 3 1 Y oke QD CV 1.375 - 6 ( 5 40 RPM ) 2 103310 4 1 Y oke QD CV 1.375 - 21 ( 1000 RPM ) 3 103310 7 2 CV U-Join[...]

  • Page 71

    Part s 71 MAN096 3 (2/16/20 12) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1034927 Compl ete wing dr ive assemb ly 1 1004963 1 Y oke 1-3/4, 2 0 S pline 2 1 10 2 Cross & be aring kit 3 40764 2 S pring pin 10 x 80 4 40575 1 Inboard yok e 5 40587 1 Inner profile 6 1034930 1 Outer profil e & sleev e 7 40576 1 Inboard yok e 8 57416 1 Frict[...]

  • Page 72

    72 Part s MAN09 63 (2/16/20 12) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy h ub assem bly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy whe el hub w ith cup s (includ es items 6, 7,14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing con e 6 1017036 1 Bearing cup 7 1017037 1 Bearing cup 8 1017029 1 Be[...]

  • Page 73

    Part s 73 MAN096 3 (2/16/20 12) BW180XHD / BW180XHDQ RUBB ER SHIELDING - CENTER SECTION (FRONT & REAR) (STANDARD ON BW 180XHD MODELS) R E F P ART QTY DESCRIPTION 1 10170 57 1 Front center bel t shield plate 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shield plate 7 10285 06 2 Bent link .2 5 x 1.72 x 13.00 8 10285 0[...]

  • Page 74

    74 Part s MAN09 63 (2/16/20 12) BW180XHD / BW180XHDQ RUBBER SHIELDING - WING (FRONT & REAR) (STANDARD ON BW 180XHD MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front righ t wing belt shield plate, in side - or - 4 102859 1 1 Front lef t wing belt shi eld plate , inside 5 102749 6 1 Front righ t wing belt shield plate, m iddle - or - 5 10274[...]

  • Page 75

    Part s 75 MAN096 3 (2/16/20 12) CHAIN SHIELDING - CENTER SECTION (FRO NT & REAR) (SINGLE RO W STANDARD ON BW126XHD MODE LS) (SINGLE RO W OPTIONAL ON BW180XHD M ODELS) (DOUBLE RO W OPTIONAL ON BW126XHD AND BW 180XHD MODE LS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 10348 50 1 Front center ch ain plate 2 10348 55 1 Front right c hain p[...]

  • Page 76

    76 Part s MAN09 63 (2/16/20 12) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE RO W STANDARD ON BW126XHD MODE LS) (SINGLE RO W OPTIONAL ON BW180XHD M ODELS) (DOUBLE RO W OP TIONAL ON BW 126XHD A ND BW180XHD MODELS SINGLE ROW DOUBLE ROW REF P ART QTY DESCRIPTION 6 1034857 1 Front right wing c hain pla te, inner - or 6 1034858 1 Front left wing ch[...]

  • Page 77

    Part s 77 MAN096 3 (2/16/20 12) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 19810 23 540 1 Seal rep air kit (includes 2A thru 2G ) -or- 2 19810HD -------- 1 Seal rep air kit w/ heavy duty p iston sea l(includ es 2A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E † †[...]

  • Page 78

    78 Part s MAN09 63 (2/16/20 12) HYDRAULIC CYLINDER STR OKE CONTROL KIT CR OSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke contro l set for 1- 1/4" cylind er rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – – – – 1 3/[...]

  • Page 79

    Part s 79 MAN096 3 (2/16/20 12) BW126XHD / BW126XHDQ WEIGHT BO X ASSEMBL Y (OPTIONAL) R E F P ART QTY DESCRIPTION 1 10340 63 1 W eight bo x 900 lbs 2 10340 59 1 Brace 3 10109 85 1 Skid shoe 4 10285 66 1 Mounti ng plate 5 10035 59 1 1.25 x 1.500 x 3.40 Sl eeve 6 10034 95 1 Hinge pin 7 46605 1 Clevis pin , 1 x 2.26 R E F P ART QTY DESCRIPTION 8 1285 [...]

  • Page 80

    80 Part s MAN09 63 (2/16/20 12) BW180XHD SHREDDE R KIT 1033930 (OPTIONAL) R E F P ART QTY DESCRIPTION A 1033930 1 BW180XHD Shredd er kit, complete 1 1 033932 2 Crossba r (wing) 2 1 033931 1 Crossba r (Center sec tion) 3 3 9002KT 2 Blade, .5 x 4 x 2 2.5 CW fo rmed 4 3 9003KT 4 Blade, .5 x 4 x 2 2.5 CCW for m ed 5 1017128KT 6 Blade, .5 x 4 x 22.5 fla[...]

  • Page 81

    Part s 81 MAN096 3 (2/16/20 12) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, complete 1 52478 4 Idler b racket 2 6696 2 Chain i dler cas ting 3 409 2 Clevis pin, 1/2 x 2 4 2 241 1 2 Kl ik pi n, 3/ 16 x 1 5 3 379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 N C flanged 7 1863 * - W asher , 1" SAE flat 8 1008[...]

  • Page 82

    82 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as spec ified in the m anual par ts list. Always use the proper[...]

  • Page 83

    Appendix 83 Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ................ ............. .......... .......... ........ Agricul ture ASABE ............ ........ American Society of Agri[...]

  • Page 84

    84 Index MAN0963 (2/16/2012 ) INDEX ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 39 Fill Gear boxes 39 DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Resp onsibili ty) 51 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 51 DEAL ER SERVI CE Crossb ar Install ation 37 Removal 36 Gearbo x Mainten ance[...]

  • Page 85

    F-3079 (Rev . 1/3/2012) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ased:[...]

  • Page 86

    F-8494 (Rev . 6/23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecif icat i[...]